Novel coating device and system
Through the combination of atomization unit, adjustment unit and spraying unit, the problem of uneven coating is solved, the coating quality is improved, the defects of roller coating are avoided, and the uniformity and stability of coating are ensured.
Patent Information
- Application Number
- CN202422461554.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-11
AI Technical Summary
Existing coating technologies suffer from uneven coating, which affects coating quality. Especially in the roller extrusion coating process, the unbalanced deflection of the anilox roller and the uneven thickness of the base film lead to a decrease in coating quality.
A combination of an atomizing unit, an adjusting unit, and a spraying unit is used instead of the roller extrusion coating process. By atomizing the silicone oil and adjusting the high-pressure air intake, the atomized silicone oil is sprayed to achieve uniform coating. Combined with the base unit, bracket unit, and locking unit, the spray angle and movement path are adjusted to ensure coating uniformity.
It avoids the contact of the base film during the coating process, overcomes the problems of anilox roller hole clogging and deflection imbalance, improves the uniformity and stability of coating, and meets the use requirements.
Smart Images

Figure CN223324755U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field related to coating equipment, and in particular to a novel coating device and system. Background Art
[0002] Coating is the process of applying a coating to a specific substrate. The purposes of coating include: protecting the substrate: The base film can provide a layer of physical protection for the substrate, preventing damage such as wear, scratches, and corrosion. For example, applying a base film to a metal surface can prevent the metal from oxidizing and rusting. Improving substrate properties: By applying base films with different properties, the specific properties of the substrate can be improved. For example, applying an antistatic base film to a plastic film can reduce static electricity; applying a waterproof base film to paper can improve the paper's waterproof properties. Enhancing decorative effects: The base film can give the substrate different colors, glosses, and textures, thereby enhancing the product's decorative effect. For example, applying a colored base film to the surface of furniture can change the furniture's appearance and color.
[0003] In the existing roller extrusion coating process, the roller coating contacts the base film, but uneven coating will occur due to uneven film thickness. The different deflections of the anilox roller due to rolling will also cause uneven coating, affecting the coating quality.
[0004] Currently, no effective solution has been proposed for the problems of uneven coating and poor coating quality in related technologies. Utility Model Content
[0005] The purpose of the present invention is to provide a new coating device and system to solve the problems of uneven coating and poor coating quality in the related art.
[0006] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0007] In a first aspect, a new coating device is provided, comprising:
[0008] an atomizing unit, the atomizing unit being arranged on a horizontal plane and being respectively connected to the silicone oil delivery device and the air compression device, and being used for mixing the silicone oil delivered by the silicone oil delivery device with the high-pressure air delivered by the air compression device to atomize the silicone oil;
[0009] A regulating unit, which is arranged at the top of the atomizing unit and is respectively connected to the atomizing unit and the air compressing device, and is used to regulate the intake volume of the high-pressure air delivered by the air compressing device;
[0010] A spraying unit is provided inside the atomizing unit and is used for spraying atomized silicone oil.
[0011] In some embodiments, the atomization unit includes:
[0012] an atomizing element, the atomizing element being arranged on a horizontal plane, and the adjusting unit being arranged on the top end of the atomizing element;
[0013] a first chamber element disposed inside the atomizing element and configured to mix the silicone oil with high-pressure air to atomize the silicone oil;
[0014] a second chamber component, the second chamber component being disposed at the first end of the atomizing component and communicating with the first chamber component, the spraying unit being disposed inside the second chamber component;
[0015] a first through-groove element, the first through-groove element being disposed at the second end of the atomizing element and being in communication with the first chamber element and the silicone oil delivery device, respectively, and being configured to deliver silicone oil into the interior of the first chamber element under the action of the silicone oil delivery device;
[0016] The second through-groove element is arranged at the top end of the atomizing element and is respectively connected to the first chamber element and the regulating unit, and is used to transport high-pressure air into the interior of the first chamber element under the action of the regulating unit.
[0017] In some embodiments, the adjusting unit includes:
[0018] The regulating element is arranged at the top of the atomizing unit and is connected to the atomizing unit and the air compressing device respectively, and is used to regulate the intake volume of the high-pressure air delivered by the air compressing device.
[0019] In some embodiments, the spraying unit includes:
[0020] A spraying element is arranged inside the atomizing unit and is used for spraying atomized silicone oil.
[0021] In some embodiments, the novel coating device further comprises:
[0022] A base unit, the base unit being disposed on a horizontal plane and located below the atomizing unit;
[0023] a bracket unit, the bracket unit being movably disposed on the top of the base unit, the atomizing unit being detachably disposed on the inner side of the bracket unit, and being used to drive the atomizing unit to reciprocate along the length direction of the base unit and to rotate the atomizing unit in the vertical direction;
[0024] A locking unit is provided on the bracket unit and contacts the atomizing unit, and is used to lock the relative position of the atomizing unit and the bracket unit.
[0025] In some embodiments, the atomization unit further comprises:
[0026] Two first mounting elements are symmetrically arranged on both sides of the atomization unit and are respectively detachably connected and rotatably connected to the bracket unit.
[0027] In some of these embodiments, the base unit comprises:
[0028] a base element, the base element being disposed on a horizontal plane and located below the atomizing unit;
[0029] a first rotating element, the first rotating element being disposed at an end portion of the base element;
[0030] a second rotating element, the second rotating element being rotatably connected to the first rotating element and the bracket unit, and being configured to rotate along the circumferential direction of the first rotating element to drive the bracket unit to reciprocate along the axial direction of the second rotating element;
[0031] A driving element, wherein the driving element is connected to the base element and the second rotating element respectively, and is used to drive the second rotating element to rotate.
[0032] In some embodiments, the base unit further comprises:
[0033] At least one first sliding element is disposed on the inner side of the base element and is slidably connected to the bracket unit.
[0034] In some embodiments, the support unit includes:
[0035] a first support element, the first support element being movably disposed on the base unit and configured to reciprocate along a length direction of the base unit;
[0036] a third rotating element, the third rotating element being arranged through the first support element and being rotatably connected to the base unit, and being used for driving the first support element to reciprocate along the length direction of the base unit under the action of the base unit;
[0037] Two second support elements, the two second support elements are symmetrically arranged on the top of the first support element, and the atomization unit is detachably arranged between the two second support elements;
[0038] Two second mounting elements, the two second mounting elements are symmetrically disposed between the two second bracket elements and are respectively detachably connected and rotatably connected to the atomizing unit, so as to enable the atomizing unit to rotate along the circumference of the second mounting elements;
[0039] A fourth rotating element is provided through the second bracket element and is rotatably connected to the locking unit.
[0040] In some embodiments, the bracket unit further comprises:
[0041] At least one second sliding element is disposed at an end portion of the first bracket element and is slidably connected to the base unit.
[0042] In some embodiments, the locking unit includes:
[0043] a control element, the control element being disposed on the bracket unit;
[0044] A locking element is provided at the end of the operating element and contacts the atomizing unit, and is used to lock the relative position of the atomizing unit and the bracket unit.
[0045] In a second aspect, a new coating system is provided, comprising:
[0046] The novel coating device as described in the first aspect;
[0047] A silicone oil delivery device, the silicone oil delivery device being connected to the atomizing unit of the novel coating device and being used for delivering silicone oil;
[0048] An air compression device is connected to the regulating unit of the novel coating device and is used to generate high-pressure air.
[0049] The present invention adopts the above technical solution, and compared with the prior art, has the following technical effects:
[0050] The utility model provides a new coating device and system, which replaces the roller extrusion coating process by using the coordinated use of an atomizing unit, an adjusting unit and a spraying unit, avoids the contact between the coating process and the base film, overcomes the clogging of the anilox roller holes caused by the contact between the roller coating and the base film, and the degradation of the coating quality caused by the unbalanced deflection of the anilox roller, and does not cause the instability of the coating quality due to the uneven thickness of the base film; the coordinated use of the base unit, the bracket unit and the locking unit can adjust the spray angle of the atomizing unit and make the atomizing unit reciprocate along the surface of the base film, so as to improve the uniformity of the coating and meet the use requirements. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] Figure 1 This is a schematic diagram of the three-dimensional structure of a new coating device according to an embodiment of the present utility model;
[0052] Figure 2 is a wireframe diagram of a portion of a novel coating device according to an embodiment of the present invention;
[0053] Figure 3a 1 is a schematic diagram of the three-dimensional structure of the atomizing unit according to an embodiment of the present utility model;
[0054] Figure 3b is a wireframe diagram of an atomization unit according to an embodiment of the present utility model;
[0055] Figure 4 1 is a schematic diagram of the three-dimensional structure of the adjustment unit according to an embodiment of the present utility model;
[0056] Figure 5 1 is a schematic diagram of the three-dimensional structure of the spray unit according to an embodiment of the present utility model;
[0057] Figure 6 is a schematic diagram of the three-dimensional structure of the novel coating device according to an embodiment of the present utility model in another state;
[0058] Figure 7 2 is a schematic diagram of the three-dimensional structure of the atomizing unit according to an embodiment of the present utility model;
[0059] Figure 8 is an exploded view of a base unit according to an embodiment of the present utility model;
[0060] Figure 9 is a schematic diagram of the three-dimensional structure of a bracket unit according to an embodiment of the present utility model;
[0061] Figure 10 is a schematic diagram of the three-dimensional structure of a locking unit according to an embodiment of the present utility model;
[0062] Figure 11 It is a structural schematic diagram of a coating system according to an embodiment of the present utility model.
[0063] The accompanying drawings are numerals 100, a novel coating device;
[0064] 110, atomizing unit; 111, atomizing element; 112, first chamber element; 113, second chamber element; 114, first through-slot element; 115, second through-slot element; 116, first mounting element;
[0065] 120. Adjustment unit; 121. Adjustment element;
[0066] 130. Spraying unit; 131. Spraying element;
[0067] 140. Base unit; 141. Base element; 142. First rotating element; 143. Second rotating element; 144. Driving element; 145. First sliding element;
[0068] 150, bracket unit; 151, first bracket element; 152, third rotating element; 153, second bracket element; 154, second mounting element; 155, fourth rotating element; 156, second sliding element;
[0069] 160. Locking unit; 161. Control element; 162. Locking element;
[0070] 200. Silicone oil delivery device; 300. Air compression device. DETAILED DESCRIPTION
[0071] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0072] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.
[0073] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, but they are not intended to limit the present invention.
[0074] Example 1
[0075] This embodiment relates to a new coating device of the present utility model.
[0076] like Figure 1 、 Figure 2 As shown, a novel coating device 100 includes an atomizing unit 110, an adjusting unit 120, and a spraying unit 130. The atomizing unit 110 is disposed on a horizontal surface and is connected to a silicone oil delivery device and an air compressor, respectively, for mixing the silicone oil delivered by the silicone oil delivery device with the high-pressure air delivered by the air compressor to atomize the silicone oil; the adjusting unit 120 is disposed at the top of the atomizing unit 110 and is connected to the atomizing unit 110 and the air compressor, respectively, for adjusting the intake volume of the high-pressure air delivered by the air compressor; and the spraying unit 130 is disposed inside the atomizing unit 110 for spraying the atomized silicone oil.
[0077] like Figure 3a 、 Figure 3bAs shown, the atomizing unit 110 includes an atomizing element 111 , a first chamber element 112 , a second chamber element 113 , a first through-groove element 114 and a second through-groove element 115 . Among them, the atomizing element 111 is arranged on a horizontal plane, and an adjusting unit 120 is provided at the top of the atomizing element 111; the first chamber element 112 is arranged inside the atomizing element 111, for mixing silicone oil with high-pressure air to atomize the silicone oil; the second chamber element 113 is arranged at the first end of the atomizing element 111 and is connected to the first chamber element 112, and a spraying unit 130 is provided inside the second chamber element 113; the first through-groove element 114 is arranged at the second end of the atomizing element 111, and is respectively connected to the first chamber element 112 and the silicone oil conveying device, for conveying silicone oil into the interior of the first chamber element 112 under the action of the silicone oil conveying device; the second through-groove element 115 is arranged at the top of the atomizing element 111, and is respectively connected to the first chamber element 112 and the adjusting unit 120, for conveying high-pressure air into the interior of the first chamber element 112 under the action of the adjusting unit 120.
[0078] The cross section of the atomizing element 111 is rectangular.
[0079] In some embodiments, the atomizing element 111 is made of stainless steel.
[0080] In some embodiments, the atomizing element 111 is an atomizing nozzle.
[0081] The first chamber element 112 has a rectangular cross-section.
[0082] The size of the first chamber element 112 matches the size of the atomizing element 111. Generally, the length of the first chamber element 112 is smaller than the length of the atomizing element 111, the width of the first chamber element 112 is smaller than the width of the atomizing element 111, and the height of the first chamber element 112 is smaller than the height of the atomizing element 111.
[0083] In some embodiments, the first chamber component 112 is an atomization chamber.
[0084] In some embodiments, the cross section of the second chamber component 113 is conical, wherein the radial dimension of the second chamber component 113 increases from an end close to the first chamber component 112 to an end away from the first chamber component 112 .
[0085] The size of the second chamber element 113 matches the size of the atomizing element 111. Generally, the maximum radial dimension of the second chamber element 113 is smaller than the width and height of the atomizing element 111, and the axial dimension of the second chamber element 113 is smaller than the length of the atomizing element 111.
[0086] The size of the second chamber element 113 matches the size of the first chamber element 112. Generally, the smallest radial dimension of the second chamber element 113 is smaller than the width and height of the first chamber element 112.
[0087] In some embodiments, the second chamber component 113 is a spray chamber.
[0088] The cross section of the first through-groove element 114 is circular.
[0089] The size of the first through-groove element 114 matches the size of the atomizing element 111. Generally, the radial size of the first through-groove element 114 is smaller than the width and height of the atomizing element 111, and the axial size of the first through-groove element 114 is smaller than the length of the atomizing element 111.
[0090] The size of the first through-channel component 114 matches the size of the first cavity component 112. Generally, the radial dimension of the first through-channel component 114 is smaller than the width and height of the first cavity component 112.
[0091] In some embodiments, the first through-slot element 114 is a first through-slot.
[0092] The cross section of the second through-groove element 115 is circular.
[0093] The size of the second through-groove element 115 matches the size of the atomizing element 111. Generally, the radial size of the second through-groove element 115 is smaller than the length and width of the atomizing element 111, and the axial size of the second through-groove element 115 is smaller than the height of the atomizing element 111.
[0094] The size of the second through-groove element 115 matches the size of the first cavity element 112. Generally, the radial dimension of the second through-groove element 115 is smaller than the length and width of the first cavity element 112.
[0095] In some embodiments, the second through-slot element 115 is a second through-slot.
[0096] like Figure 4 As shown, the regulating unit 120 includes a regulating element 121. The regulating element 121 is disposed at the top of the atomizing unit 110 and is connected to the atomizing unit 110 and the air compressor, respectively, for regulating the intake volume of the high-pressure air delivered by the air compressor.
[0097] Specifically, the regulating element 121 is disposed at the top of the atomizing element 111 and communicates with the second through-groove element 115 .
[0098] In some embodiments, the regulating element 121 includes a pipe and a valve. The pipe is provided at the top of the atomizing element 111 and is connected to the second through-groove element 115 and the air compressor respectively. The valve is provided on the pipe to open and close the pipe.
[0099] The size of the pipe matches the size of the atomizing element 111. Generally, the outer diameter of the pipe is smaller than the length and width of the atomizing element 111, and the axial dimension of the pipe is no greater than the height of the atomizing element 111.
[0100] The size of the pipe matches the size of the second channel element 115. Generally, the inner diameter of the pipe is equal to the radial dimension of the second channel element 115.
[0101] In some embodiments, the regulating element 121 is fixedly connected to the atomizing element 111 , including but not limited to a bolt connection.
[0102] In some embodiments, the adjusting element 121 is made of stainless steel.
[0103] like Figure 5 As shown, the spraying unit 130 includes a spraying element 131. The spraying element 131 is disposed inside the atomizing unit 110 and is used to spray the atomized silicone oil.
[0104] Specifically, the spraying element 131 is disposed inside the second chamber element 113 and connected to the atomizing element 111 .
[0105] In some embodiments, the spraying element 131 includes a spraying plate and a plurality of spray holes. The spraying plate is disposed inside the second chamber element 113 and connected to the atomizing element 111; and the plurality of spray holes are respectively disposed through the spraying plate.
[0106] The size of the spray plate matches the size of the second chamber element 113. Generally, the radial size of the spray plate is equal to the minimum radial size of the second chamber element 113, and the axial size of the spray plate is smaller than the axial size of the second chamber element 113.
[0107] The size of the spray hole matches the size of the spray plate. Generally, the radial size of the spray hole is smaller than the radial size of the spray plate, and the axial size of the spray hole is equal to the axial size of the spray plate.
[0108] In some embodiments, the spraying element 131 is fixedly connected to the atomizing element 111 , including but not limited to a bolt connection.
[0109] In some embodiments, the spraying element 131 is made of stainless steel.
[0110] The method of using the utility model is as follows:
[0111] (1) Preparation
[0112] Place the atomizing element 111 at a designated position;
[0113] Connect the silicone oil delivery device to the first through-groove element 114 and secure them with bolts;
[0114] The air compression device is connected to the second through-groove element 115 and fixed by bolts.
[0115] (2) Coating operation
[0116] Start the silicone oil delivery device to deliver the silicone oil to the interior of the first chamber component 112 through the first through-groove component 114;
[0117] Start the air compression device to deliver the generated high-pressure air to the interior of the first chamber component 112 through the adjustment component 121 and the second through-groove component 115, and mix with the silicone oil;
[0118] After being atomized inside the first chamber component 112, the silicone oil enters the second chamber component 113 through the spraying component 131 and is sprayed out from the second chamber component 113 to coat the membrane surface.
[0119] During the process, the air intake volume is adjusted by the regulating element 121 to control the amount of silicone oil atomization.
[0120] The advantage of the utility model is that the coordinated use of the atomizing unit, the regulating unit and the spraying unit replaces the roller extrusion coating process, avoids the contact between the coating process and the base film, overcomes the blockage of the anilox roller holes caused by the roller coating and the contact with the base film, and overcomes the degradation of the coating quality caused by the unbalanced deflection of the anilox roller, and does not cause instability in the coating quality due to the uneven thickness of the base film.
[0121] Example 2
[0122] This embodiment is a variation of embodiment 1.
[0123] like Figure 6 As shown, the novel coating device 100 further includes a base unit 140, a bracket unit 150, and a locking unit 160. The base unit 140 is disposed on a horizontal plane and is located below the atomizing unit 110; the bracket unit 150 is movably disposed on the top of the base unit 140, and the atomizing unit 110 is detachably disposed on the inner side of the bracket unit 150, for driving the atomizing unit 110 to reciprocate along the length direction of the base unit 140 and to rotate the atomizing unit 110 in the vertical direction; the locking unit 160 is disposed on the bracket unit 150 and contacts the atomizing unit 110, for locking the relative positions of the atomizing unit 110 and the bracket unit 150.
[0124] like Figure 7 As shown, the atomization unit 110 further includes two first mounting elements 116. The two first mounting elements 116 are symmetrically disposed on both sides of the atomization unit 110 and are detachably connected and rotatably connected to the bracket unit 150 respectively.
[0125] Specifically, the two first installation components 116 are symmetrically disposed on both sides of the atomizing component 111 .
[0126] The size of the first mounting element 116 matches the size of the atomizing element 111. Generally, the length of the first mounting element 116 is smaller than the length of the atomizing element 111, the width of the first mounting element 116 is smaller than the width of the atomizing element 111, and the height of the first mounting element 116 is smaller than the height of the atomizing element 111.
[0127] In some embodiments, the first mounting element 116 is a mounting slot.
[0128] like Figure 8 As shown, the base unit 140 includes a base element 141, a first rotating element 142, a second rotating element 143, and a driving element 144. The base element 141 is disposed on a horizontal plane and below the atomizing unit 110; the first rotating element 142 is disposed at an end of the base element 141; the second rotating element 143 is rotatably connected to the first rotating element 142 and the bracket unit 150, respectively, for rotating along the circumferential direction of the first rotating element 142 to drive the bracket unit 150 to reciprocate along the axial direction of the second rotating element 143; and the driving element 144 is connected to the base element 141 and the second rotating element 143, respectively, for driving the second rotating element 143 to rotate.
[0129] Specifically, the base element 141 is located below the atomizing element 111 .
[0130] The base element 141 is a structure with a hollow top and a closed bottom.
[0131] The size of the base element 141 matches the size of the atomizing element 111. Generally, the outer length of the base element 141 is greater than the width of the atomizing element 111, the outer width of the base element 141 is less than the length of the atomizing element 111, and the outer height of the base element 141 is less than the height of the atomizing element 111.
[0132] In some embodiments, the base element 141 is made of stainless steel.
[0133] In some embodiments, the base element 141 is a base plate.
[0134] The cross section of the first rotating element 142 is circular.
[0135] The size of the first rotating element 142 matches that of the base element 141. Generally, the radial size of the first rotating element 142 is smaller than the inner length and inner height of the base element 141, and the axial size of the first rotating element 142 is smaller than the inner length of the base element 141.
[0136] The axial dimension of the first rotating element 142 is equal to the inner wall thickness of the base element 141 .
[0137] In some embodiments, the first rotating element 142 is a rotating hole.
[0138] The cross section of the second rotating element 143 is circular.
[0139] The size of the second rotating element 143 matches the size of the first rotating element 142. Generally, the radial size of the second rotating element 143 is equal to the radial size of the first rotating element 142, and the axial size of the second rotating element 143 is greater than the axial size of the first rotating element 142.
[0140] The size of the second rotating element 143 matches the size of the base element 141. Generally, the axial dimension of the second rotating element 143 is greater than the inner length of the base element 141.
[0141] In some embodiments, the second rotating element 143 is integrally connected to the first rotating element 142. For example, the second rotating element 143 is connected to the first rotating element 142 via a bearing seat.
[0142] In some embodiments, the second rotating element 143 is made of stainless steel.
[0143] In some embodiments, the second rotating element 143 is a screw.
[0144] In some embodiments, the driving element 144 is fixedly connected to the base element 141 and the second rotating element 143 respectively, including but not limited to bolt connections.
[0145] In some embodiments, the driving element 144 is a servo motor.
[0146] Furthermore, the base unit 140 further includes at least one first sliding element 145 , wherein the first sliding element 145 is disposed on the inner side of the base element 141 and is slidably connected to the bracket unit 150 .
[0147] The cross section of the first sliding element 145 is arc-shaped.
[0148] The size of the first sliding element 145 matches the size of the base element 141. Generally, the radial size of the first sliding element 145 is smaller than the inner width and inner height of the base element 141, and the axial size of the first sliding element 145 is equal to the inner length of the base element 141.
[0149] In some embodiments, there are multiple first sliding elements 145 , which are spaced apart along the width direction of the base element 141 .
[0150] In some embodiments, at least one first sliding element 145 is disposed on each side of the second rotating element 143 .
[0151] In some embodiments, a first sliding element 145 is disposed on one side of the interior of the base element 141 , and a second sliding element 145 is disposed on the other side of the interior of the base element 141 .
[0152] In some embodiments, the first sliding element 145 is fixedly connected to the base element 141 , including but not limited to being integrally formed.
[0153] In some embodiments, the first sliding element 145 is made of stainless steel.
[0154] In some embodiments, the first sliding element 145 is a sliding block or a sliding rod.
[0155] like Figure 9 As shown, the bracket unit 150 includes a first bracket element 151 , a third rotating element 152 , two second bracket elements 153 , two second mounting elements 154 and a fourth rotating element 155 . Among them, the first bracket element 151 is movably arranged on the base unit 140, and is used to reciprocate along the length direction of the base unit 140; the third rotating element 152 is arranged through the first bracket element 151 and is rotatably connected to the base unit 140, and is used to drive the first bracket element 151 to reciprocate along the length direction of the base unit 140 under the action of the base unit 140; the two second bracket elements 153 are symmetrically arranged at the top end of the first bracket element 151, and the atomization unit 110 is detachably arranged between the two second bracket elements 153; the two second mounting elements 154 are symmetrically arranged between the two second bracket elements 153, and are respectively detachably connected and rotatably connected to the atomization unit 110, and are used to make the atomization unit 110 rotate along the circumferential direction of the second mounting element 154; the fourth rotating element 155 is arranged through a second bracket element 153 and is rotatably connected to the locking unit 160.
[0156] Specifically, the first bracket element 151 is movably arranged on the inner side of the base element 141; the third rotating element 152 is rotatably connected to the second rotating element 143; the atomizing element 111 is detachably arranged between the two second bracket elements 153; and the two second mounting elements 154 are detachably connected to the corresponding first mounting elements 116 respectively.
[0157] The dimensions of the first support element 151 match those of the base element 141. Generally, the length of the first support element 151 is smaller than the inner length of the base element 141, the width of the first support element 151 is smaller than the inner width of the base element 141, and the height of the first support element 151 is smaller than the inner height of the base element 141.
[0158] In some embodiments, the first bracket element 151 is made of stainless steel.
[0159] In some embodiments, the first support element 151 is a first support plate.
[0160] The cross section of the third rotating element 152 is circular.
[0161] The size of the third rotating element 152 matches that of the first bracket element 151 . Generally, the radial size of the third rotating element 152 is smaller than the width and height of the first bracket element 151 , and the axial size of the third rotating element 152 is equal to the length of the first bracket element 151 .
[0162] The size of the third rotating element 152 matches the size of the second rotating element 143. Generally, the radial size of the third rotating element 152 is equal to the radial size of the second rotating element 143, and the axial size of the third rotating element 152 is smaller than the axial size of the second rotating element 143.
[0163] In some embodiments, the third rotating element 152 is a first threaded hole.
[0164] The cross section of the second bracket element 153 is rectangular.
[0165] The size of the second support element 153 matches the size of the first support element 151. Generally, the length of the second support element 153 is equal to the width of the first support element 151, the width of the second support element 153 is less than the length of the first support element 151, and the height of the second support element 153 is greater than the length of the first support element 151.
[0166] The size of the second support element 153 matches the size of the atomizing element 111. Generally, the length of the second support element 153 is less than the length of the atomizing element 111, the distance between the two second support elements 153 is not less than the width of the atomizing element 111, and the height of the second support element 153 is greater than the height of the atomizing element 111.
[0167] In some embodiments, the second bracket element 153 is fixedly connected to the first bracket element 151 , including but not limited to being integrally formed.
[0168] In some embodiments, the second bracket element 153 is made of stainless steel.
[0169] In some embodiments, the second support element 153 is a second support plate.
[0170] The second mounting element 154 has a circular cross-section.
[0171] The size of the second mounting element 154 matches the size of the second bracket element 153. Generally, the radial size of the second mounting element 154 is smaller than the length and height of the second bracket element 153, and the axial size of the second mounting element 154 is smaller than the distance between the two second bracket elements 153.
[0172] The dimensions of second mounting element 154 match those of first mounting element 116. Generally, the radial dimension of second mounting element 154 is equal to the length of first mounting element 116, the radial dimension of second mounting element 154 is less than the height of first mounting element 116, and the axial dimension of second mounting element 154 is not less than the width of first mounting element 116.
[0173] In some embodiments, the second mounting element 154 is fixedly connected to the second bracket element 153 , including but not limited to being integrally formed.
[0174] In some embodiments, the second mounting element 154 is made of stainless steel.
[0175] In some embodiments, the second mounting member 154 is a mounting shaft.
[0176] The fourth rotating element 155 has a circular cross section.
[0177] The size of the fourth rotating element 155 matches the size of the second bracket element 153. Generally, the radial size of the fourth rotating element 155 is smaller than the length and height of the second bracket element 153, and the axial size of the fourth rotating element 155 is equal to the width of the second bracket element 153.
[0178] In some embodiments, the fourth rotating element 155 is a second threaded hole.
[0179] Furthermore, the bracket unit 150 further includes at least one second sliding element 156 . The second sliding element 156 is disposed at an end of the first bracket element 151 and is slidably connected to the base unit 140 .
[0180] Specifically, the second sliding element 156 is slidably connected to the first sliding element 145 .
[0181] The cross section of the second sliding element 156 is arc-shaped.
[0182] The size of the second sliding element 156 matches the size of the first bracket element 151. Generally, the radial size of the second sliding element 156 is smaller than the width and height of the first bracket element 151, and the axial size of the second sliding element 156 is equal to the length of the first bracket element 151.
[0183] The size of the second sliding element 156 matches the size of the first sliding element 145. Generally, the radial size of the second sliding element 156 is equal to the radial size of the first sliding element 145, and the axial size of the second sliding element 156 is smaller than the axial size of the first sliding element 145.
[0184] The number of the second sliding elements 156 matches the number of the first sliding elements 145. Generally, the number of the second sliding elements 156 is equal to the number of the first sliding elements 145.
[0185] In some embodiments, there are multiple second sliding elements 156 , which are spaced apart along the width direction of the first bracket element 151 .
[0186] In some embodiments, at least one second sliding element 156 is disposed on each side of the third rotating element 152 .
[0187] In some embodiments, a second sliding element 156 is disposed on one side of the first bracket element 151 , and a second sliding element 156 is disposed on the other side of the first bracket element 151 .
[0188] In some embodiments, the second sliding element 156 is a sliding slot.
[0189] like Figure 10 As shown, the locking unit 160 includes a manipulation element 161 and a locking element 162. The manipulation element 161 is disposed on the bracket unit 150; the locking element 162 is disposed at the end of the manipulation element 161 and contacts the atomization unit 110 to lock the relative position of the atomization unit 110 and the bracket unit 150.
[0190] Specifically, the operating element 161 is rotatably connected to the fourth rotating element 155 ; the locking element 162 is disposed between the two second support elements 153 and contacts the atomizing element 111 .
[0191] The cross section of the operating element 161 is circular.
[0192] The size of the manipulation element 161 matches the size of the fourth rotating element 155. Generally, the radial size of the manipulation element 161 is equal to the radial size of the fourth rotating element 155, and the axial size of the manipulation element 161 is greater than the axial size of the fourth rotating element 155.
[0193] In some embodiments, the control element 161 is made of stainless steel.
[0194] In some embodiments, the control element 161 is a threaded bolt.
[0195] The locking element 162 has a circular cross-section.
[0196] The size of the locking element 162 matches the size of the operating element 161. Generally, the radial size of the locking element 162 is larger than the radial size of the operating element 161, and the axial size of the locking element 162 is smaller than the axial size of the operating element 161.
[0197] The size of the locking element 162 matches the size of the second bracket element 153. Generally, the radial dimension of the locking element 162 is smaller than the length and height of the second bracket element 153.
[0198] The size of the locking element 162 matches the size of the atomizing element 111. Generally, the radial size of the locking element 162 is smaller than the length and height of the atomizing element 111.
[0199] In some embodiments, the locking element 162 is fixedly connected to the operating element 161 , including but not limited to a bolt connection.
[0200] In some embodiments, the locking element 162 is made of a non-rubber material.
[0201] In some embodiments, the locking element 162 is a locking washer.
[0202] The method of using the utility model is as follows:
[0203] (1) Installation and adjustment work
[0204] placing the base element 141 at a designated position;
[0205] The atomizing element 111 is clamped into the corresponding two second mounting elements 154 through the two first mounting elements 116;
[0206] Rotate the atomizing element 111 so that it rotates correspondingly along the circumference of the second mounting element 154 until it is adjusted to a suitable position;
[0207] The manipulation element 161 is twisted to rotate along the circumference of the fourth rotation element 155 and simultaneously move along the axial direction of the fourth rotation element 155 toward the atomizing element 111 , driving the locking element 162 to move accordingly until the locking element 162 contacts the atomizing element 111 .
[0208] (2) Preparation
[0209] The method of use is basically the same as that of Example 1 (I), and will not be repeated here.
[0210] (3) Coating operation
[0211] The method of use is basically the same as that of Example 1 (II), and will not be repeated here.
[0212] (4) Horizontal movement
[0213] The driving element 144 is started to work, so that it drives the first support element 151 to move along the axial direction of the first sliding element 145 through the second rotating element 143;
[0214] The first support element 151 drives the atomizing element 111 to move accordingly, so as to perform a uniform coating operation on the film.
[0215] The advantage of the present invention is that the spray angle of the atomizing unit can be adjusted by cooperating with the base unit, the bracket unit and the locking unit, and the atomizing unit can be made to reciprocate along the surface of the base film to improve the uniformity of the coating and meet the use requirements.
[0216] Example 3
[0217] This embodiment relates to a novel coating system of the present invention.
[0218] like Figure 11 As shown, a novel coating system includes the novel coating device 100 described in Examples 1 and 2, a silicone oil delivery device 200, and an air compression device 300. The silicone oil delivery device 200 is connected to the atomization unit 110 of the novel coating device 100 for delivering silicone oil; the air compression device 300 is connected to the regulating unit 120 of the novel coating device 100 for generating high-pressure air.
[0219] Specifically, the silicone oil delivery device 200 is in communication with the first through-groove element 114 ; and the air compression device 300 is in communication with the adjustment element 121 .
[0220] More specifically, the air compression device 300 is in communication with the pipeline.
[0221] In some embodiments, the silicone oil delivery device 200 is a delivery pump.
[0222] In some embodiments, the air compression device 300 includes a dehydrator and oil remover and an air compressor. The dehydrator and oil remover are connected to a pipeline; the air compressor is connected to the dehydrator and oil remover to generate high-pressure air and remove water and oil from the high-pressure air under the action of the dehydrator and oil remover.
[0223] The above description is only a preferred embodiment of the present invention and does not limit the implementation method and protection scope of the present invention. For those skilled in the art, it should be aware that all solutions obtained by equivalent substitutions and obvious changes made using the description and illustrations of the present invention should be included in the protection scope of the present invention.
Claims
1. A new coating device, characterized in that, include: an atomizing unit (110), the atomizing unit (110) being arranged on a horizontal plane and being respectively connected to the silicone oil delivery device and the air compression device, and being used for mixing the silicone oil delivered by the silicone oil delivery device with the high-pressure air delivered by the air compression device to atomize the silicone oil; a regulating unit (120), the regulating unit (120) being arranged at the top end of the atomizing unit (110) and being in communication with the atomizing unit (110) and the air compressing device, and being used for regulating the intake volume of the high-pressure air delivered by the air compressing device; A spraying unit (130) is provided inside the atomizing unit (110) and is used for spraying atomized silicone oil.
2. The novel coating device according to claim 1, characterized in that: The atomization unit (110) comprises: an atomizing element (111), the atomizing element (111) being arranged on a horizontal plane, and the adjusting unit (120) being arranged at the top end of the atomizing element (111); a first chamber element (112), the first chamber element (112) being arranged inside the atomizing element (111) and being used for mixing silicone oil with high-pressure air to atomize the silicone oil; a second chamber element (113), the second chamber element (113) being arranged at a first end of the atomizing element (111) and being in communication with the first chamber element (112), the spraying unit (130) being arranged inside the second chamber element (113); a first through-groove element (114), the first through-groove element (114) being arranged at the second end of the atomizing element (111) and being in communication with the first chamber element (112) and the silicone oil delivery device, and being used for delivering silicone oil into the interior of the first chamber element (112) under the action of the silicone oil delivery device; A second through-groove element (115) is provided at the top end of the atomizing element (111) and is connected to the first chamber element (112) and the regulating unit (120) respectively, and is used for conveying high-pressure air into the interior of the first chamber element (112) under the action of the regulating unit (120).
3. The novel coating device according to claim 1, characterized in that: The regulating unit (120) comprises: An adjusting element (121) is provided at the top end of the atomizing unit (110) and is respectively connected to the atomizing unit (110) and the air compressing device, and is used for adjusting the intake volume of the high-pressure air delivered by the air compressing device.
4. The novel coating device according to claim 1, characterized in that: The spraying unit (130) comprises: A spraying element (131), the spraying element (131) is arranged inside the atomizing unit (110) and is used for spraying atomized silicone oil.
5. The novel coating device (100) according to any one of claims 1 to 4, characterized in that: Also includes: A base unit (140), the base unit (140) being arranged on a horizontal plane and located below the atomization unit (110); a bracket unit (150), the bracket unit (150) being movably arranged at the top end of the base unit (140), the atomizing unit (110) being detachably arranged on the inner side of the bracket unit (150), and being used for driving the atomizing unit (110) to reciprocate along the length direction of the base unit (140) and to rotate the atomizing unit (110) in the vertical direction; A locking unit (160) is provided on the bracket unit (150) and contacts the atomizing unit (110), and is used to lock the relative position of the atomizing unit (110) and the bracket unit (150).
6. The novel coating device according to claim 5, characterized in that: The atomization unit (110) further comprises: Two first mounting elements (116) are symmetrically arranged on both sides of the atomization unit (110) and are respectively detachably connected and rotatably connected to the bracket unit (150).
7. The novel coating device according to claim 5, characterized in that: The base unit (140) comprises: A base element (141), the base element (141) being disposed on a horizontal plane and located below the atomization unit (110); a first rotating element (142), the first rotating element (142) being disposed at an end portion of the base element (141); a second rotating element (143), the second rotating element (143) being rotatably connected to the first rotating element (142) and the bracket unit (150), and being configured to rotate along the circumferential direction of the first rotating element (142) to drive the bracket unit (150) to reciprocate along the axial direction of the second rotating element (143); a driving element (144), wherein the driving element (144) is connected to the base element (141) and the second rotating element (143) respectively, and is used to drive the second rotating element (143) to rotate; and / or The bracket unit (150) comprises: a first support element (151), the first support element (151) being movably disposed on the base unit (140) and configured to reciprocate along a length direction of the base unit (140); a third rotating element (152), the third rotating element (152) being arranged to penetrate the first support element (151) and being rotatably connected to the base unit (140), and being used for driving the first support element (151) to reciprocate along the length direction of the base unit (140) under the action of the base unit (140); Two second support elements (153), the two second support elements (153) are symmetrically arranged at the top end of the first support element (151), and the atomization unit (110) is detachably arranged between the two second support elements (153); Two second mounting elements (154), the two second mounting elements (154) are symmetrically arranged between the two second bracket elements (153), and are respectively detachably connected and rotatably connected to the atomizing unit (110), so as to enable the atomizing unit (110) to rotate along the circumference of the second mounting elements (154); A fourth rotating element (155) is provided through the second bracket element (153) and is rotationally connected to the locking unit (160).
8. The novel coating device according to claim 7, characterized in that: The base unit (140) further comprises: at least one first sliding element (145), the first sliding element (145) being disposed on the inner side of the base element (141) and being slidably connected to the bracket unit (150); and / or The bracket unit (150) further includes: At least one second sliding element (156), wherein the second sliding element (156) is disposed at an end portion of the first bracket element (151) and is slidably connected to the base unit (140).
9. The novel coating device according to claim 5, characterized in that: The locking unit (160) comprises: a control element (161), the control element (161) being arranged on the bracket unit (150); A locking element (162) is provided at the end of the control element (161) and contacts the atomization unit (110) to lock the relative position of the atomization unit (110) and the bracket unit (150).
10. A new coating system, characterized in that, include: The novel coating device (100) according to any one of claims 1 to 9; a silicone oil delivery device (200), the silicone oil delivery device (200) being in communication with the atomization unit (110) of the novel coating device (100) and being used for delivering silicone oil; An air compression device (300) is connected to the regulating unit (120) of the novel coating device (100) and is used to generate high-pressure air.