Microporous ceramic suction cup cleaning equipment

By designing microporous ceramic suction cup cleaning equipment and utilizing automated positioning and high-pressure cleaning technology, the problems of labor-intensive and inefficient ceramic suction cup cleaning were solved, and automated cleaning and efficient production were achieved.

CN223325101UActive Publication Date: 2025-09-12GUANGDONG FINE CERAMICS NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422508932.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-12
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The existing cleaning process of ceramic suction cups is labor-intensive, cumbersome to operate and inefficient. The existing technology mainly relies on manual handheld spray guns to perform cleaning with a combination of high-pressure water and compressed air.

Method used

A microporous ceramic suction cup cleaning equipment is designed. It adopts a frame, a cleaning cavity, a placement platform, a centering positioning mechanism, a water pipe and an air pipe. The positioning and pressing of the ceramic suction cup are realized through automatic control, and high-pressure clean water and compressed air are used for automatic cleaning.

Benefits of technology

The automatic cleaning of ceramic suction cups is realized, which saves labor, is easy to operate and significantly improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses micropore ceramic suction cup cleaning equipment. The micropore ceramic suction cup cleaning equipment comprises a rack and a centering positioning mechanism. A cleaning cavity is formed in the machine frame, a containing platform used for bearing a ceramic suction cup is arranged in the cleaning cavity, a groove is formed in the containing platform, the bottom of the groove is connected with a cleaning pipeline, and the cleaning pipeline is connected with a water pipe and an air pipe. The centering and positioning mechanism is arranged in the cleaning cavity and located above the containing platform. The ceramic suction cup is placed on the containing platform of the cleaning cavity, the centering and positioning mechanism is used for positioning and pressing the ceramic suction cup, high-pressure clear water and compressed air are introduced into the water pipe and the air pipe in a matched mode, and therefore automatic cleaning and dredging of the ceramic suction cup are achieved, labor is effectively saved, operation is easier and more convenient, and the production efficiency is greatly improved; and convenience is brought to production operation.
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Description

Technical Field

[0001] The utility model relates to the field of cleaning equipment, in particular to a microporous ceramic suction cup cleaning device. Background Art

[0002] Ceramic materials refer to a class of inorganic, non-metallic materials made from natural or synthetic compounds through forming and high-temperature sintering. They possess advantages such as a high melting point, high hardness, high wear resistance, and oxidation resistance. They can be used as structural materials and tool materials. Due to their unique properties, ceramics can also be used as functional materials. In actual production, retrieving equipment is required to retrieve workpieces from the production line. Existing retrieving methods primarily include vibration retrieving, clamping retrieving, and suction retrieving. Suction retrieving uses a suction cup to absorb the workpiece, which can avoid damage and is therefore widely used in industrial production. There are many types of suction cups, the most widely used of which is the vacuum cup. These utilize the difference in atmospheric pressure inside and outside the vacuum cup to attach to an object, or as a tool for grasping objects. The vacuum suction cup does not have high requirements for the workpiece, and the workpiece does not need to be ferromagnetic material. During the adsorption and material collection process, some items will generate static electricity when the vacuum suction cup adsorbs the items. For some special items, the suction cup needs to be anti-static. In order to prevent static electricity, some suction cups use ceramic plates to remove static electricity. Therefore, ceramic vacuum suction cups are suitable for various workpieces and are widely used.

[0003] At present, after the ceramic suction cup is produced, it needs to be cleaned and unblocked. In the existing technology, this process is generally completed by manually using a handheld spray gun to clean the ceramic suction cup with a combination of high-pressure clean water and compressed air. This method consumes labor, is cumbersome to operate, and has low efficiency, which brings inconvenience to production operations. Utility Model Content

[0004] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide a microporous ceramic suction cup cleaning device, which can effectively solve the problems of the existing ceramic suction cups being cleaned by manual handheld spray guns, which are labor-intensive, cumbersome to operate, and low in efficiency.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A microporous ceramic suction cup cleaning device includes a frame and a centering and positioning mechanism; the frame has a cleaning cavity, the cleaning cavity is provided with a placement platform for supporting the ceramic suction cup, the placement platform is provided with a groove, the bottom of the groove is connected to a cleaning pipe, and the cleaning pipe is connected to a water pipe and an air pipe; the centering and positioning mechanism is arranged in the cleaning cavity and is located above the placement platform.

[0007] As a preferred solution, the frame, cleaning chamber and placement platform are all made of stainless steel.

[0008] As a preferred solution, a switching control valve is provided on the air pipe.

[0009] As a preferred solution, the opening of the cleaning cavity faces forward, and a sliding door is provided for the opening of the cleaning cavity. The sliding door is driven up and down by a cylinder to open or close the opening of the cleaning cavity.

[0010] As a preferred solution, light curtain switches are provided on both sides of the opening of the cleaning cavity.

[0011] As a preferred solution, the centering positioning mechanism includes a guide rod, a screw rod, a motor and two slides. The guide rod is fixed laterally in the frame, the screw rod can be rotatably arranged in the frame and is arranged parallel to the guide rod, the motor is fixed in the frame and drives the screw rod to rotate back and forth, the two slides can be installed at both ends of the guide rod for sliding back and forth, and the two slides are screwed together with the screw rod. The two slides are driven by the screw rod to move closer to or away from each other along the guide rod. A positioning column is provided at the bottom of each slide, and a clamping cylinder is provided on the inner side of each slide. The clamping cylinder drives the pressure block to move up and down, and the pressure block is located above the placement platform.

[0012] As a preferred solution, a guard plate is provided outside the guide rod, and an accordion cover is connected between the two slide seats.

[0013] As a preferred solution, the motor is a stepping motor.

[0014] As a preferred solution, an air extraction hole is provided on the back of the frame, and the air extraction hole is connected to the cleaning cavity.

[0015] As a preferred solution, a controller is provided on the rack, which has a PLC touch screen, a start switch, a stop switch and an emergency stop switch. The PLC touch screen, the start switch, the stop switch and the emergency stop switch are all exposed on the front of the rack, and the centering positioning mechanism is electrically connected to the controller.

[0016] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:

[0017] By placing the ceramic suction cup on the placement platform of the cleaning cavity, using the centering positioning mechanism to position and press the ceramic suction cup, and respectively introducing high-pressure clean water and compressed air into the water pipe and air pipe, the ceramic suction cup can be automatically cleaned and unblocked, effectively saving labor, making the operation easier, and greatly improving production efficiency, bringing convenience to production operations.

[0018] In order to more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional schematic diagram of a preferred embodiment of the present utility model;

[0020] Figure 2 This is a front view of a preferred embodiment of the present utility model;

[0021] Figure 3 This is a rear view of a preferred embodiment of the present utility model;

[0022] Figure 4 It is a cross-sectional view of a preferred embodiment of the present utility model;

[0023] Figure 5 This is another cross-sectional view of a preferred embodiment of the present utility model;

[0024] Figure 6 It is a partial assembly diagram of a preferred embodiment of the present utility model.

[0025] Description of the accompanying drawings:

[0026] 10. Frame 11. Cleaning chamber

[0027] 12. Placement platform 101, groove

[0028] 102. Flow meter external interface 103. Air pump external interface

[0029] 104, exhaust hole 20, controller

[0030] 21. PLC touch screen 22. Start switch

[0031] 23. Stop switch 24. Emergency stop switch

[0032] 30. Centering and positioning mechanism 31. Guide rod

[0033] 32. Screw 33. Motor

[0034] 34. Slide 35. Positioning column

[0035] 36. Pressing cylinder 37. Pressing block

[0036] 38, guard plate 39, accordion cover

[0037] 40. Ceramic suction cup 41. Cleaning pipes

[0038] 42. Water pipe 43. Trachea

[0039] 44. Switching control valve 45. Fan

[0040] 51. Sliding door 52. Cylinder

[0041] 53. Light curtain switch. DETAILED DESCRIPTION

[0042] Please refer to Figures 1 to 6 As shown, it shows the specific structure of a preferred embodiment of the present utility model, including a frame 10, a controller 20 and a centering and positioning mechanism 30.

[0043] The frame 10 contains a cleaning chamber 11, which is equipped with a placement platform 12 for supporting the ceramic suction cup 40. The placement platform 12 is provided with a groove 101. A cleaning pipe 41 is connected to the bottom of the groove 101. This cleaning pipe 41 is connected to a water pipe 42 and an air pipe 43. The placement platform 12 can simultaneously clean ceramic suction cups 40 with diameters of 6 inches, 8 inches, 12 inches, and 16 inches. In this embodiment, the frame 10, cleaning chamber 11, and placement platform 12 are all made of stainless steel to minimize rust and corrosion. The opening of the cleaning chamber 11 faces forward and is provided with a sliding door 51. This sliding door 51 is driven up and down by a cylinder 52 to open and close the opening of the cleaning chamber 11, enabling closed-circuit cleaning. Furthermore, light curtain switches 53 are provided on both sides of the opening of the cleaning chamber 11. These light curtain switches 53 are electrically connected to the controller 20 to ensure safe use. The back of the rack 10 is provided with a flow meter external interface 102 and an air pump external interface 103. The flow meter external interface 102 is used to connect an external flow meter, and the air pump external interface 103 is used to connect an external air pump. The water pipe 42 and the air pipe 43 are connected to the flow meter external interface 102 and the air pump external interface 103, respectively. In addition, the air pipe 43 is provided with a switching control valve 44 to control the on and off of compressed air. In addition, the back of the rack 10 is provided with an air extraction hole 104, which is connected to the cleaning chamber 11 to prevent the generation of water mist during the cleaning process and affect the cleaning line of sight. The air extraction hole 104 is provided with a fan 45.

[0044] The controller 20 is set on the frame 10. The controller 20 has a PLC touch screen 21, a start switch 22, a stop switch 23 and an emergency stop switch 24. The PLC touch screen 21, the start switch 22, the stop switch 23 and the emergency stop switch 24 are all exposed on the front of the frame 10. The centering positioning data is stored in the controller 20 using a recipe mode. When cleaning the same product, it only needs to call the corresponding archived recipe for quick use, which is an automated setting.

[0045] The centering and positioning mechanism 30 is disposed in the cleaning chamber 11 and located above the placement platform 12 . The centering and positioning mechanism 30 is electrically connected to the controller 20 . Specifically, the centering and positioning mechanism 30 includes a guide rod 31, a screw rod 32, a motor 33, and two slides 34. The guide rod 31 is laterally fixed in the frame 10. The screw rod 32 is rotatably arranged in the frame 10 and is arranged parallel to the guide rod 31. The motor 33 is fixed in the frame 10 and drives the screw rod 32 to rotate back and forth. The two slides 34 are slidably mounted on both ends of the guide rod 31. The two slides 34 are screwed together with the screw rod 32. The two slides 34 are driven by the screw rod 32 to move toward or away from each other along the guide rod 31. A positioning column 35 is provided at the bottom of each slide 34. A pressing cylinder 36 is provided on the inner side of each slide 34. The pressing cylinder 36 drives a pressure block 37 to move up and down. The pressure block 37 is located above the placement platform 12. In this embodiment, a guard plate 38 is provided on the outside of the guide rod 31, and an accordion cover 39 is connected between the two slides 34. Furthermore, the motor 33 is a stepping motor.

[0046] The working principle of this embodiment is described in detail as follows:

[0047] During operation, first, the ceramic suction cup 40 to be cleaned is put into the opening of the cleaning chamber 11 and placed on the placement platform 12; then, the equipment is started, and the controller 20 controls the cylinder 52 to work, so that the sliding door 51 descends and closes the opening of the cleaning chamber 11; then, the controller 20 controls the centering and positioning mechanism 30 to work, so as to center and position the ceramic suction cup 40. Specifically, the motor 33 works and drives the screw rod 32 to rotate, so that the two slides 34 approach each other, so that the positioning columns 35 on the two slides 34 abut against the two sides of the ceramic suction cup 40, and then, the pressing cylinder 36 works and drives the pressing block 37 to move downward, so that the pressing block 37 presses against the two side surfaces of the ceramic suction cup 40 to prevent the ceramic suction cup 40 from moving or colliding and being damaged during the cleaning process; then, High-pressure clean water is introduced into the water pipe 42, and the high-pressure clean water is output from the groove 101 through the cleaning pipe 41 to dredge and clean the ceramic suction cup 40. When the clean water cleaning is completed, the input of high-pressure clean water is stopped, and then compressed air is introduced into the air pipe 43, and the compressed air is output from the groove 101 through the cleaning pipe 41 to dredge and dry the ceramic suction cup 40. At this time, the cleaning of the ceramic suction cup 40 is completed. Next, the controller 20 controls the centering and positioning mechanism 30 to work to loosen the ceramic suction cup 40, and then the controller 20 controls the cylinder 52 to work, so that the sliding door 51 rises and opens the opening of the cleaning chamber 11. At this time, the cleaned ceramic suction cup 40 can be taken out from the cleaning chamber 11, and the above-mentioned actions are repeated to clean the next ceramic suction cup 40.

[0048] The design focus of the utility model is: by placing the ceramic suction cup on the placement platform of the cleaning cavity, using the centering positioning mechanism to position and press the ceramic suction cup, and cooperating to introduce high-pressure clean water and compressed air into the water pipe and the air pipe respectively, the ceramic suction cup can be automatically cleaned and unblocked, which effectively saves labor, is easier to operate, and greatly improves production efficiency, bringing convenience to production operations.

[0049] The above description is merely a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A microporous ceramic suction cup cleaning device, characterized by: The invention comprises a frame and a centering and positioning mechanism; a cleaning cavity is provided in the frame, a placement platform for supporting a ceramic suction cup is provided in the cleaning cavity, a groove is provided on the placement platform, a cleaning pipe is connected to the bottom of the groove, and the cleaning pipe is connected to a water pipe and an air pipe; the centering and positioning mechanism is provided in the cleaning cavity and is located above the placement platform.

2. The microporous ceramic suction cup cleaning device according to claim 1, characterized in that: The frame, cleaning cavity and placement platform are all made of stainless steel.

3. The microporous ceramic suction cup cleaning device according to claim 1, characterized in that: A switching control valve is provided on the air pipe.

4. The microporous ceramic suction cup cleaning device according to claim 1, characterized in that: The opening of the cleaning cavity faces forward, and a sliding door is provided for the opening of the cleaning cavity. The sliding door is driven up and down by a cylinder to open or close the opening of the cleaning cavity.

5. The microporous ceramic suction cup cleaning device according to claim 4, characterized in that: Light curtain switches are provided on both sides of the opening of the cleaning cavity.

6. The microporous ceramic suction cup cleaning device according to claim 1, characterized in that: The centering positioning mechanism includes a guide rod, a screw rod, a motor and two slides. The guide rod is fixed laterally in the frame, the screw rod can be rotatably arranged in the frame and is arranged parallel to the guide rod, the motor is fixed in the frame and drives the screw rod to rotate back and forth, the two slides can be installed at both ends of the guide rod for sliding back and forth, and the two slides are screwed together with the screw rod. The two slides are driven by the screw rod to move closer to or away from each other along the guide rod. A positioning column is provided at the bottom of each slide, and a clamping cylinder is provided on the inner side of each slide. The clamping cylinder drives the pressure block to move up and down, and the pressure block is located above the placement platform.

7. The microporous ceramic suction cup cleaning device according to claim 6, characterized in that: A guard plate is arranged outside the guide rod, and an accordion cover is connected between the two sliding seats.

8. The microporous ceramic suction cup cleaning device according to claim 6, characterized in that: The motor is a stepping motor.

9. The microporous ceramic suction cup cleaning device according to claim 1, characterized in that: An air extraction hole is provided on the back of the frame, and the air extraction hole is communicated with the cleaning cavity.

10. The microporous ceramic suction cup cleaning device according to claim 1, characterized in that: The rack is provided with a controller having a PLC touch screen, a start switch, a stop switch and an emergency stop switch. The PLC touch screen, the start switch, the stop switch and the emergency stop switch are all exposed on the front of the rack. The centering positioning mechanism is electrically connected to the controller.