Efficient bending device for metal material machining
The bending rod distance is adjusted by a cylinder-driven piston rod, and combined with the replaceable module and movable support rod design, the problem of complex adjustment of traditional bending devices is solved, production efficiency is improved and equipment life is extended.
Patent Information
- Application Number
- CN202422638676.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Traditional bending devices have complex adjustments when processing metal materials of different sizes and thicknesses, resulting in low production efficiency.
The cylinder drives the piston rod to adjust the bending rod distance. Combined with the replaceable bending module and movable support rod design, rapid adjustment and module replacement can be achieved to meet the needs of different materials.
It simplifies the adjustment process, improves production efficiency, extends equipment life, and reduces maintenance and replacement costs.
Smart Images
Figure CN223325277U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bending devices, in particular to a high-efficiency bending device for processing metal materials. Background Art
[0002] Metal bending machines are primarily used to bend metal sheets to achieve the desired shape and angle. During the metal processing process, molds of varying shapes can be designed to ensure the accuracy and quality of the bend, depending on the specific bending requirements.
[0003] Traditional bending devices are more complicated to switch between metal materials of different sizes and thicknesses during the processing process, and the adjustment is slow, which wastes time on adjusting the size and greatly reduces production efficiency. Utility Model Content
[0004] In order to solve the above technical problems, the utility model provides an efficient bending device for processing metal materials.
[0005] The utility model is implemented by the following technical solutions: an efficient bending device for metal material processing, comprising a main structure, a replacement mechanism and a support mechanism, wherein the replacement mechanism is located inside the main structure, and the support mechanism is located inside the main structure;
[0006] The main structure includes a shell, a bending groove is provided on the top of the shell, a bending motor is fixedly connected to the bottom of the inner wall of the shell, the top of the shell is fixedly connected to the center support seat, the output end of the bending motor is fixedly connected to the motor rotating rod, the motor rotating rod is rotatably connected to the inner wall of the center support seat, the outer wall of the motor rotating rod is fixedly connected to a fixed block, the inner wall of the fixed block is fixedly connected to the cylinder, the inner wall of the cylinder is slidably connected to the piston rod, the end of the piston rod away from the cylinder is fixedly connected to a slider, the inner wall of the fixed block is provided with a slide groove, the outer wall of the slider is slidably connected to the inner wall of the slide groove, the top of the slider is fixedly connected to the bending rod, and the top of the center support seat is fixedly connected to the center rod.
[0007] As a further improvement of the above solution, a plurality of piston rods are provided, and the plurality of piston rods are evenly arranged at the center of the cylinder.
[0008] Through the above technical solution, when materials of different thicknesses and sizes need to be bent, the cylinder is operated, the cylinder drives the piston rod, the piston rod drives the slider, and the slider drives the bending rod to move inside the slide groove on the inner wall of the fixed block, thereby adjusting the distance between the bending rod and the center rod.
[0009] As a further improvement of the above scheme, the replacement mechanism includes a limit seat 1, the inner wall of the limit seat 1 is fixedly connected to the outer wall of the bending rod, the outer wall of the center rod is fixedly connected to the limit seat 2, a limit groove is provided on the top of the limit seat 1, the inner wall of the limit groove is in contact with a limit slider, and the top of the limit slider is fixedly connected to a bending module.
[0010] As a further improvement of the above-mentioned solution, the inner wall of the bending module is in contact with the outer wall of the bending rod, the inner wall of the limit seat is provided with a limit groove 2, the inner wall of the limit groove 2 is in contact with a limit rod, the top of the limit rod is fixedly connected to the limit cover, the limit rod passes through the inner wall of the bending module and extends to the inner wall of the limit groove 2, and the inner wall of the limit cover is in contact with the outer wall of the bending rod.
[0011] As a further improvement of the above solution, a groove is provided on the inner wall of the bending rod, a spring is fixedly connected to the inner wall of the groove, an end of the spring away from the bending rod is fixedly connected to a pin, and an outer wall of the pin is slidably connected to the inner wall of the groove.
[0012] As a further improvement of the above solution, there are three grooves, which are evenly arranged at the center of the bending rod, and there are three springs, which are evenly arranged at the center of the groove.
[0013] Through the above technical solution, when the bending module is not suitable for the material currently being bent, the pin is squeezed inward, the pin moves inward along the groove, and at the same time the pin squeezes the spring, and then the limit cover is taken out upward, and at the same time the limit cover drives the limit rod to move upward, and then the bending module is rotated to make the limit slider at the bottom of the bending module disengage from the limit groove, thereby taking the bending module out upward and replacing it with the required module.
[0014] As a further improvement of the above scheme, the support mechanism includes a T-shaped slide groove, which is opened on the top of the shell, and the inner wall of the T-shaped slide groove is slidably connected to a T-shaped slider, and the top of the T-shaped slider is fixedly connected to a support rod, and the inner wall of the support rod is opened with a hole, and the inner wall of the hole is contacted with a limit pin, and the inner wall of the shell is opened with a limit hole, and the limit pin is contacted with the inner wall of the limit hole.
[0015] Through the above technical solution, when the position of the support rod needs to be moved, the limit pin is taken out to disengage the limit pin from the hole opened by the T-shaped slider, thereby unlocking the T-shaped slider, so that the T-shaped slider can move left and right inside the T-shaped slide groove. When it moves to the desired position, the limit pin is inserted along the limit hole and then inserted into the hole, so that the limit pin restricts the T-shaped slider to prevent the support rod from moving during processing and causing the material to detach, causing personal injury.
[0016] Compared with the prior art, the beneficial effects of the present invention are:
[0017] The utility model realizes bending of materials of different thicknesses and sizes by operating the cylinder when it is necessary to bend materials of different thicknesses and sizes. The cylinder drives the piston rod, which drives the slide block, and the slide block drives the bending rod to move inside the slide groove on the inner wall of the fixed block, thereby adjusting the distance between the bending rod and the center rod. The utility model has the advantages of simple and efficient adjustment method, which greatly shortens the adjustment time and improves the production efficiency.
[0018] The utility model works by, when the bending module is not suitable for the material currently being bent, squeezing the pin inwards, the pin moves inwards along the slot, and at the same time the pin squeezes the spring, and then the limit cover is taken out upwards, and at the same time the limit cover drives the limit rod to move upwards, and then the bending module is rotated, so that the limit slider at the bottom of the bending module is disengaged from the limit slot, and the bending module is taken out upwards, and then replaced with the required module.
[0019] The utility model can remove the limit pin out of the hole of the T-shaped slider when the support rod needs to be moved, thereby unlocking the T-shaped slider and allowing the T-shaped slider to move left and right inside the T-shaped slide groove. When it moves to the required position, the limit pin is inserted along the limit hole and then inserted into the hole, so that the limit pin restricts the T-shaped slider, preventing the support rod from moving during processing and causing material to be separated, thereby causing personal injury. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the main structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the cross-sectional structure of the main mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the replacement mechanism structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the cross-sectional structure of the replacement mechanism of the utility model;
[0025] Figure 6 This is a schematic diagram of the second structure of the limit groove of the utility model;
[0026] Figure 7 This is a schematic diagram of the slot of the utility model;
[0027] Figure 8 This is a schematic diagram of the support mechanism structure of the utility model;
[0028] Figure 9 This is a schematic diagram of the cross-sectional structure of the support mechanism of the utility model;
[0029] Figure 10 This is a schematic diagram of the hole structure of the utility model.
[0030] Description of main symbols:
[0031] 1. Main structure; 101. Housing; 102. Bending groove; 103. Bending motor; 104. Center support seat; 105. Motor rotating rod; 106. Fixed block; 107. Cylinder; 108. Piston rod; 109. Slider; 110. Slide; 111. Bending rod; 112. Center rod; 2. Replacement mechanism; 201. Limit seat 1; 202. Limit seat 2; 203. Limit groove; 204. Limit slider; 205. Bending module; 206. Limit groove 2; 207. Limit cover; 208. Limit rod; 209. Slot; 210. Spring; 211. Latch; 3. Support mechanism; 301. T-shaped slide; 302. T-shaped slider; 303. Support rod; 304. Hole; 305. Limit hole; 306. Limit latch. DETAILED DESCRIPTION
[0032] Below, the present invention is further described in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0033] Example:
[0034] Please combine Figure 1-10 , an efficient bending device for metal material processing of this embodiment includes a main structure 1, a replacement mechanism 2 and a support mechanism 3, the replacement mechanism 2 is located inside the main structure 1, and the support mechanism 3 is located inside the main structure 1;
[0035] The main structure 1 includes a shell 101, a bending groove 102 is provided on the top of the shell 101, a bending motor 103 is fixedly connected to the bottom of the inner wall of the shell 101, a center support seat 104 is fixedly connected to the top of the shell 101, the output end of the bending motor 103 is fixedly connected to the motor rotating rod 105, the motor rotating rod 105 is rotatably connected to the inner wall of the center support seat 104, the outer wall of the motor rotating rod 105 is fixedly connected to a fixed block 106, the inner wall of the fixed block 106 is fixedly connected to a cylinder 107, the inner wall of the cylinder 107 is slidably connected to a piston rod 108, and the end of the piston rod 108 away from the cylinder 107 is fixedly connected to a slider 109, a sliding groove 110 is provided on the inner wall of the fixed block 106, the outer wall of the slider 109 is slidably connected to the inner wall of the sliding groove 110, the top of the slider 109 is fixedly connected to the bending rod 111, and the top of the center support seat 104 is fixedly connected to the center rod 112.
[0036] There are a plurality of piston rods 108 , which are evenly arranged around the center of the cylinder 107 .
[0037] The replacement mechanism 2 includes a limit seat 201, the inner wall of the limit seat 201 is fixedly connected to the outer wall of the bending rod 111, the outer wall of the center rod 112 is fixedly connected to the limit seat 202, a limit groove 203 is provided on the top of the limit seat 201, and a limit slider 204 is provided in contact with the inner wall of the limit groove 203, and a bending module 205 is fixedly connected to the top of the limit slider 204.
[0038] The inner wall of the bending module 205 is in contact with the outer wall of the bending rod 111, and the inner wall of the limit seat 201 is provided with a limit groove 206. The inner wall of the limit groove 206 is in contact with a limit rod 208. The top of the limit rod 208 is fixedly connected to the limit cover 207. The limit rod 208 passes through the inner wall of the bending module 205 and extends to the inner wall of the limit groove 206. The inner wall of the limit cover 207 is in contact with the outer wall of the bending rod 111.
[0039] A groove 209 is formed on the inner wall of the bending rod 111 , to which a spring 210 is fixedly connected. An end of the spring 210 away from the bending rod 111 is fixedly connected to a latch 211 , and an outer wall of the latch 211 is slidably connected to the inner wall of the groove 209 .
[0040] There are three slots 209 , which are evenly arranged around the center of the bending rod 111 . There are three springs 210 , which are evenly arranged around the center of the slot 209 .
[0041] The supporting mechanism 3 includes a T-shaped slide groove 301, which is opened on the top of the shell 101. The inner wall of the T-shaped slide groove 301 is slidably connected to a T-shaped slider 302. The top of the T-shaped slider 302 is fixedly connected to a support rod 303. The inner wall of the support rod 303 is opened with a hole 304. The inner wall of the hole 304 is contacted with a limit pin 306. The inner wall of the shell 101 is opened with a limit hole 305, and the limit pin 306 is contacted with the inner wall of the limit hole 305.
[0042] The implementation principle of an efficient bending device for metal material processing in the embodiment of the present application is as follows: when it is necessary to bend materials of different thicknesses and sizes, by operating the cylinder 107, the cylinder 107 drives the piston rod 108, so that the piston rod 108 drives the slider 109, so that the slider 109 drives the bending rod 111 to move inside the slide groove 110 on the inner wall of the fixed block 106, thereby adjusting the distance between the bending rod 111 and the center rod 112, thereby realizing bending of materials of different thicknesses and sizes, and the adjustment method is simple. High efficiency, greatly shortening the adjustment time and improving production efficiency. When the size adjustment is completed, by running the bending motor 103, the output end of the bending motor 103 rotates the motor rotating rod 105, the motor rotating rod 105 drives the fixed block 106, and the fixed block 106 drives the slider 109 and the bending rod 111 to rotate around the center of the center rod 112, thereby realizing bending the material. When the bending module 205 is not suitable for the material currently being bent, or the bending module 205 needs to be replaced, the latch 211 is squeezed inward, and the latch 211 is pressed inward. The folding module 205 is moved inwardly along the groove 209, and the latch 211 squeezes the spring 210, and then the limit cover 207 is taken out upward, and the limit cover 207 drives the limit rod 208 to move upward, and then the bending module 205 is rotated to make the limit slider 204 at the bottom of the bending module 205 disengage from the limit groove 203, so that the bending module 205 is taken out upward and replaced with the required module, which is convenient for processing different materials. By replacing damaged or outdated modules, the service life of the equipment can be extended, thereby saving overall maintenance and replacement costs. When moving the position of the support rod 303, the limit pin 306 is taken out to disengage the limit pin 306 from the hole 304 opened by the T-shaped slider 302, thereby unlocking the T-shaped slider 302, so that the T-shaped slider 302 can move left and right inside the T-shaped slide 301. When it moves to the desired position, the limit pin 306 is inserted along the limit hole 305 and then inserted into the hole 304, so that the limit pin 306 restricts the T-shaped slider 302 to prevent the support rod 303 from moving during the processing and causing the material to fall off, causing personal injury.
[0043] The above embodiments are only preferred embodiments of the present invention and cannot be used to limit the scope of protection of the present invention. Any non-substantial changes and replacements made by technicians in this field on the basis of the present invention fall within the scope of protection required by the present invention.
Claims
1. An efficient bending device for metal material processing, characterized in that: It comprises a main structure (1), a replacement mechanism (2) and a support mechanism (3), wherein the replacement mechanism (2) is located inside the main structure (1), and the support mechanism (3) is located inside the main structure (1); The main structure (1) comprises a shell (101), a bending groove (102) is provided on the top of the shell (101), a bending motor (103) is fixedly connected to the bottom of the inner wall of the shell (101), a central support seat (104) is fixedly connected to the top of the shell (101), an output end of the bending motor (103) is fixedly connected to a motor rotating rod (105), the motor rotating rod (105) is rotatably connected to the inner wall of the central support seat (104), and a fixing block (106) is fixedly connected to the outer wall of the motor rotating rod (105). The inner wall of the fixed block (106) is fixedly connected to a cylinder (107), the inner wall of the cylinder (107) is slidably connected to a piston rod (108), the end of the piston rod (108) away from the cylinder (107) is fixedly connected to a slider (109), the inner wall of the fixed block (106) is provided with a slide groove (110), the outer wall of the slider (109) is slidably connected to the inner wall of the slide groove (110), the top of the slider (109) is fixedly connected to a bending rod (111), and the top of the central support seat (104) is fixedly connected to a center rod (112).
2. The efficient bending device for metal material processing according to claim 1, characterized in that: A plurality of piston rods (108) are provided, and the plurality of piston rods (108) are evenly arranged at the center of the cylinder (107).
3. The efficient bending device for metal material processing according to claim 1, characterized in that: The replacement mechanism (2) comprises a first limiting seat (201), the inner wall of the first limiting seat (201) is fixedly connected to the outer wall of the bending rod (111), the outer wall of the center rod (112) is fixedly connected to the second limiting seat (202), a limiting groove (203) is provided on the top of the first limiting seat (201), the inner wall of the limiting groove (203) is in contact with a limiting slider (204), and the top of the limiting slider (204) is fixedly connected to a bending module (205).
4. The efficient bending device for metal material processing according to claim 3, characterized in that: The inner wall of the bending module (205) is in contact with the outer wall of the bending rod (111); the inner wall of the limiting seat (201) is provided with a limiting groove (206); the inner wall of the limiting groove (206) is in contact with a limiting rod (208); the top of the limiting rod (208) is fixedly connected to the limiting cover (207); the limiting rod (208) passes through the inner wall of the bending module (205) and extends to the inner wall of the limiting groove (206); the inner wall of the limiting cover (207) is in contact with the outer wall of the bending rod (111).
5. The efficient bending device for metal material processing according to claim 1, characterized in that: A groove (209) is formed on the inner wall of the bending rod (111), a spring (210) is fixedly connected to the inner wall of the groove (209), an end of the spring (210) away from the bending rod (111) is fixedly connected to a latch (211), and an outer wall of the latch (211) is slidably connected to the inner wall of the groove (209).
6. The efficient bending device for metal material processing according to claim 5, characterized in that: There are three grooves (209), which are evenly arranged at the center of the bending rod (111); there are three springs (210), which are evenly arranged at the center of the groove (209).
7. The efficient bending device for metal material processing according to claim 1, characterized in that: The support mechanism (3) includes a T-shaped slide groove (301), the T-shaped slide groove (301) is provided on the top of the housing (101), the inner wall of the T-shaped slide groove (301) is slidably connected to a T-shaped slider (302), the top of the T-shaped slider (302) is fixedly connected to a support rod (303), the inner wall of the support rod (303) is provided with a hole (304), the inner wall of the hole (304) is provided with a limit pin (306) in contact with the inner wall, the inner wall of the housing (101) is provided with a limit hole (305), and the limit pin (306) is provided in contact with the inner wall of the limit hole (305).