Compressor connecting rod pressing device
By designing a compressor connecting rod pressing device, utilizing the sliding groove friction of the top plate and spring and the negative pressure cleaning of the air pipe, the problem of adhesion between the forging and the mold is solved, convenient disassembly and efficient cleaning are achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422744602.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-11
AI Technical Summary
When the connecting rod of the existing compressor is pressed together, the forging and the lower die are easily adhered, which makes the disassembly operation cumbersome and increases working time.
A compressor connecting rod pressing device was designed. By utilizing the cooperation between the top plate and the spring, the top plate movement was stabilized by the slide groove and friction force. Combined with the air pipe negative pressure cleaning and elastic sheet filtration, the forgings were smoothly separated and the workbench was cleaned.
The adhesion between the forging and the workbench is reduced, the convenience of forging disassembly and the cleanliness of the workbench are improved, and the forging forming time is shortened.
Smart Images
Figure CN223325400U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of pressing devices, in particular to a compressor connecting rod pressing device. Background Art
[0002] The compressor connecting rod is a key transmission component in the compressor. Its function is to transmit the thrust on the piston to the crankshaft, and at the same time convert the rotational motion of the crankshaft into the reciprocating motion of the piston, thereby driving the working cycle of the compressor; the connecting rod works closely with the piston and crankshaft and is an indispensable part of the normal operation of the compressor.
[0003] The processing flow of compressor connecting rods usually includes the following steps: material selection, blank preparation, rough machining, heat treatment, pressing, finishing, surface treatment, and testing; pressing treatment is one of the important steps in connecting rod processing. During the pressing and forming process, the material undergoes plastic deformation and its internal structure is optimized, which helps to improve the mechanical properties and fatigue resistance of the connecting rod.
[0004] Existing compressor connecting rods are usually pressed together by extruding the forgings with the help of a die. During production and observation, it was found that after the forgings are pressed together, the surface will adhere to the lower die, which will make the forging disassembly operation more cumbersome and increase the working time required for forging disassembly.
[0005] Therefore, in order to solve the above problems, a compressor connecting rod pressing device is proposed. Utility Model Content
[0006] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0007] The technical solution adopted by the utility model to solve its technical problems is: a compressor connecting rod pressing device described in the utility model includes a support seat; the top of the support seat is fixedly connected to a frame; the top of the frame is fixedly connected to a cylinder; the output end of the cylinder is fixedly connected to a pressure plate; the frame is located between the cylinder and the pressure plate; the top of the support seat is fixedly connected to a workbench; a mold groove is opened in the middle of the workbench; the mold groove and the pressure plate are correspondingly arranged; a first slide groove is opened in the middle of the workbench; the bottom of the inner side wall of the first slide groove is fixedly connected to multiple springs; the top of the spring is fixedly connected to a top plate; the top plate and the first slide groove are slidingly matched; the top plate will squeeze the forging under the elastic force of the spring, so that after the forging is pressed, it will be supported by the top plate and detached from the workbench, reducing the degree of adhesion between the forging and the workbench, and improving the convenience of the device for removing the forging from the workbench surface.
[0008] Preferably, a plurality of second slide grooves are fixedly connected to the middle part of the top plate; a plurality of convex plates are provided on the inner side wall of the first slide groove; the convex plates and the second slide grooves are in sliding fit; when the top plate enters the interior of the first slide groove, it will be subject to the friction between the convex plates and the second slide groove, thereby improving the stability of the top plate during movement and reducing the displacement of the top plate during the process of entering the interior of the first slide groove.
[0009] Preferably, a rubber pad is fixed to the inner side wall of the convex plate; the rubber pad is located inside the first slide groove; when the second slide groove slides along the convex plate, the second slide groove will contact and squeeze the rubber pad, and the rubber pad will fill the gap between the convex plate and the second slide groove, thereby increasing the contact area between the second slide groove and the convex plate, increasing the friction force applied to the top plate when it moves, and reducing damage to the spring caused by excessive compression.
[0010] Preferably, an air pipe is provided through the middle of the workbench; the air pipe and the top plate are in a communicating relationship; a plurality of air holes are provided in the middle of the top plate; when the device completes pressing the forgings, the top plate will separate from the first slide slot, at this time the air pipe can be connected to an air pump so that the air pump will extract air from the air pipe, and the air around the air holes will enter the inside of the top plate through the air holes, so that a negative pressure state is formed at the air holes. At this time, the debris generated when the forgings on the workbench surface are pressed will enter the inside of the top plate under the action of suction, thereby improving the convenience of the device for cleaning the workbench and reducing the impact of the debris on the workbench surface on the subsequent pressing of forgings. At the same time, the air flow will also accelerate the air flow speed around the forgings, so that the surface of the forgings can be cooled quickly, shortening the time required for forging forming.
[0011] Preferably, a plurality of elastic sheets are fixed to the middle of the top plate; a ball is fixed to the inner side wall of the elastic sheet; the ball and the air hole are correspondingly arranged and are slidably matched; after the previous forging is pressed, the air hole will clear the debris on the surface of the workbench, and then the next forging can be placed to squeeze the top plate, and the top plate will move into the first slide groove and move with the elastic sheet. When the elastic sheet moves, it will contact the first slide groove and deform under the action of pressure. At this time, the elastic sheet will move toward the air hole with the ball, and the ball will enter the inside of the air hole and seal it, reducing the impact of air suction at the air pipe on the movement process of the top plate, while also improving the convenience of the staff in controlling the air pump and reducing the number of times the air pump is switched on and off.
[0012] Preferably, a baffle is symmetrically fixed to the middle of the sphere; the baffle is an arc-shaped structure; a plurality of circular holes are opened in the middle of the elastic sheet; when the air flow flows toward the air holes, the air flow will pass through the circular holes and reach the surface of the baffle, the debris in the air flow will be filtered by the circular holes, and the baffle will also intercept the debris, thereby reducing the debris entering the top plate.
[0013] Preferably, a plurality of bristles are fixed to the middle of the ball; the bristles are arranged in an array; when the ball moves toward the pore together with the elastic sheet, the ball will move with the bristles and enable the bristles to clean the inner wall of the pore, reducing debris attached to the inner wall of the pore and increasing the air flow at the pore.
[0014] The utility model is beneficial in that:
[0015] 1. In the compressor connecting rod pressing device described in the present invention, the top plate will squeeze the forging under the elastic force of the spring, so that after the forging is pressed, it will be supported by the top plate and detached from the workbench, reducing the degree of adhesion between the forging and the workbench and improving the convenience of the device in removing the forging from the workbench surface.
[0016] 2. In the compressor connecting rod pressing device described in the present invention, when the top plate enters the first slide groove, it will be subject to the friction between the convex plate and the second slide groove, thereby improving the stability of the top plate during movement and reducing the deviation of the top plate during the process of entering the first slide groove. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 It is a schematic diagram of the main body of the utility model;
[0019] Figure 2 This is a structural diagram of the workbench in the utility model;
[0020] Figure 3 This is a structural diagram of the first chute in the present utility model;
[0021] Figure 4 This is a schematic structural diagram of the top plate in the utility model;
[0022] Figure 5 It is a structural schematic diagram of the elastic sheet in the utility model.
[0023] In the figure: 1. Support seat; 12. Frame; 13. Cylinder; 14. Press plate; 15. Workbench; 16. Mold groove; 17. Spring; 18. Top plate; 19. First slide; 2. Convex plate; 22. Second slide; 3. Rubber pad; 4. Air pipe; 42. Air hole; 5. Elastic sheet; 52. Ball; 6. Baffle; 62. Round hole; 7. Brush. DETAILED DESCRIPTION
[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Specific examples are given below.
[0026] See also Figures 1 to 5 As shown, a compressor connecting rod pressing device described in an embodiment of the present invention includes a support base 1; the top of the support base 1 is fixedly connected to a frame 12; the top of the frame 12 is fixedly connected to a cylinder 13; the output end of the cylinder 13 is fixedly connected to a pressure plate 14; the frame 12 is located between the cylinder 13 and the pressure plate 14; the top of the support base 1 is fixedly connected to a workbench 15; a mold groove 16 is provided in the middle of the workbench 15; the mold groove 16 and the pressure plate 14 are correspondingly arranged; a first slide groove 19 is provided in the middle of the workbench 15; a plurality of springs 17 are fixedly connected to the bottom of the inner side wall of the first slide groove 19; the top of the spring 17 is fixedly connected to a top plate 18; the top plate 18 and the first slide groove 19 are in sliding fit; when working, after the corresponding mold is installed in the mold groove 16, the forging is placed on the top of the workbench 15 and the forging comes into contact with the top plate 18, and then the cylinder 13 is started, and the cylinder 13 starts The top plate 18 will squeeze the forging under the elastic force of the spring 17, so that after the forging is pressed, it will be supported by the top plate 18 and detached from the workbench 15, reducing the degree of adhesion between the forging and the workbench 15, and improving the convenience of the device for removing the forging from the surface of the workbench 15.
[0027] See also Figures 2 to 4As shown, a plurality of second slide grooves 22 are fixedly connected to the middle part of the top plate 18; a plurality of convex plates 2 are opened on the inner side wall of the first slide groove 19; the convex plates 2 and the second slide grooves 22 are in sliding fit; when the shape of the forging is irregular, it will squeeze part of the surface area of the top plate 18, and when the top plate 18 moves along the first slide groove 19, it will move with the second slide groove 22, and when the second slide groove 22 moves, it will slide along the convex plate 2, so that when the top plate 18 moves, it will be subject to the friction between the convex plate 2 and the second slide groove 22, so that the top plate 18 will accurately enter the inside of the first slide groove 19; when the top plate 18 enters the inside of the first slide groove 19, it will be subject to the friction between the convex plate 2 and the second slide groove 22, thereby improving the stability of the top plate 18 when moving and reducing the displacement of the top plate 18 during the process of entering the inside of the first slide groove 19.
[0028] See also Figure 3 As shown, a rubber pad 3 is fixed to the inner side wall of the convex plate 2; the rubber pad 3 is located inside the first slide groove 19; when the second slide groove 22 slides along the convex plate 2, the second slide groove 22 will contact and squeeze the rubber pad 3, and the rubber pad 3 will fill the gap between the convex plate 2 and the second slide groove 22, thereby increasing the contact area between the second slide groove 22 and the convex plate 2, increasing the friction force on the top plate 18 when it moves, and reducing the damage to the spring 17 caused by excessive compression.
[0029] See also Figures 2 to 4 As shown, an air pipe 4 is provided through the middle of the workbench 15; the air pipe 4 and the top plate 18 are in communication; a plurality of air holes 42 are provided in the middle of the top plate 18; when the device completes pressing the forgings, the top plate 18 will be separated from the first slide groove 19. At this time, the air pipe 4 can be connected to an air pump so that the air pump will extract air from the air pipe 4, and the air around the air holes 42 will enter the top plate 18 through the air holes 42, so that a negative pressure state is formed at the air holes 42. At this time, the debris generated when the forgings are pressed on the surface of the workbench 15 will enter the top plate 18 under the action of suction, thereby improving the convenience of the device for cleaning the workbench 15 and reducing the impact of the debris on the surface of the workbench 15 on the subsequent pressing of forgings. At the same time, the air flow will also accelerate the air flow speed around the forgings, so that the surface of the forgings can be cooled quickly, shortening the time required for forging forming.
[0030] See also Figure 4 and Figure 5As shown, a plurality of elastic sheets 5 are fixed to the middle of the top plate 18; a round ball 52 is fixed to the inner side wall of the elastic sheet 5; the round ball 52 and the air hole 42 are correspondingly arranged and are slidably matched; after the previous forging is pressed, the air hole 42 will clear the debris on the surface of the workbench 15, and then the next forging can be placed to squeeze the top plate 18, and the top plate 18 will move into the first slide groove 19 and move with the elastic sheet 5. When the elastic sheet 5 moves, it will contact the first slide groove 19 and deform under the action of pressure. At this time, the elastic sheet 5 will move toward the air hole 42 with the round ball 52, and the round ball 52 will enter the interior of the air hole 42 and seal it, reducing the impact of the suction at the air pipe 4 on the movement process of the top plate 18, while also improving the convenience of the staff in controlling the air pump and reducing the number of times the air pump is switched on and off.
[0031] See also Figure 5 As shown, a baffle 6 is symmetrically fixed to the middle of the sphere 52; the baffle 6 is an arc-shaped structure; a plurality of circular holes 62 are opened in the middle of the elastic sheet 5; when the air flow flows toward the air hole 42, the air flow will pass through the circular holes 62 and reach the surface of the baffle 6, and the debris in the air flow will be filtered by the circular holes 62, and the baffle 6 will also intercept the debris, thereby reducing the debris entering the top plate 18.
[0032] See also Figure 5 As shown, a plurality of bristles 7 are fixedly connected to the middle of the ball 52; the bristles 7 are arranged in an array; when the ball 52 moves toward the pore 42 together with the elastic sheet 5, the ball 52 will move with the bristles 7 and enable the bristles 7 to clean the inner wall of the pore 42, thereby reducing debris attached to the inner wall of the pore 42 and increasing the air flow at the pore 42.
[0033] Working principle: After installing the corresponding die inside the die groove 16, the forging is placed on the top of the workbench 15 and the forging will come into contact with the top plate 18. Then the cylinder 13 is started. After the cylinder 13 is started, the pressure plate 14 will be close to the workbench 15. The pressure plate 14 will squeeze the forging to make it pressed into shape in the die. At the same time, the forging will transfer the pressure of the pressure plate 14 to the top plate 18 and the spring 17, so that the spring 17 is compressed and slides along the first slide groove 19 with the top plate 18. The forging will adhere to the workbench 15 under the extrusion of the pressure plate 14. After the pressing is completed, the pressure plate 14 will leave the workbench 15. At this time, the top plate 18 will squeeze the forging under the elastic force of the spring 17. After the forging is separated from the workbench 15, the staff can finally take the forging out of the surface of the workbench 15; when the shape of the forging is irregular, it will squeeze part of the surface area of the top plate 18, and when the top plate 18 moves along the first slide groove 19, it will move with the second slide groove 22, and when the second slide groove 22 moves, it will slide along the convex plate 2, so that when the top plate 18 moves, it will be subject to the friction between the convex plate 2 and the second slide groove 22, so that the top plate 18 will accurately enter the inside of the first slide groove 19; when the second slide groove 22 slides along the convex plate 2, the second slide groove 22 will come into contact with and squeeze the rubber pad 3, and the rubber pad 3 will fill the gap between the convex plate 2 and the second slide groove 22, thereby increasing the contact surface between the second slide groove 22 and the convex plate 2. accumulation; when the device has completed pressing the forgings, the top plate 18 will separate from the first slide 19. At this time, the air pipe 4 can be connected to an air pump so that the air pump will extract air from the air pipe 4, and the air around the air hole 42 will enter the top plate 18 through the air hole 42, so that a negative pressure state is formed at the air hole 42. At this time, the debris generated when the forgings on the surface of the workbench 15 are pressed will enter the top plate 18 under the action of suction, which improves the convenience of the device for cleaning the workbench 15 and reduces the impact of the debris on the surface of the workbench 15 on the pressing of subsequent forgings. At the same time, the air flow will also speed up the air flow speed around the forgings, so that the surface of the forgings can be cooled quickly; after the previous forging is pressed, the air hole 42 will clear the debris on the surface of the workbench 15, and then the next forging can be placed The top plate 18 is squeezed, and the top plate 18 moves into the first slide groove 19 and moves with the elastic sheet 5. When the elastic sheet 5 moves, it comes into contact with the first slide groove 19 and deforms under the action of pressure. At this time, the elastic sheet 5 moves toward the pore 42 with the ball 52, and the ball 52 enters the interior of the pore 42 and seals it; when the air flow flows toward the pore 42, the air flow passes through the circular hole 62 and reaches the surface of the baffle 6, and the debris in the air flow will be filtered by the circular hole 62, and the baffle 6 will also intercept the debris; when the ball 52 moves toward the pore 42 with the elastic sheet 5, the ball 52 moves with the bristles 7 and causes the bristles 7 to clean the inner wall of the pore 42, thereby reducing debris attached to the inner wall of the pore 42.
[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.
Claims
1. A compressor connecting rod pressing device, comprising a support seat (1), characterized in that: The top of the support seat (1) is fixedly connected to a frame (12); the top of the frame (12) is fixedly connected to a cylinder (13); the output end of the cylinder (13) is fixedly connected to a pressure plate (14); the frame (12) is located between the cylinder (13) and the pressure plate (14); the top of the support seat (1) is fixedly connected to a workbench (15); a mold groove (16) is provided in the middle of the workbench (15); the mold groove (16) and the pressure plate (14) are correspondingly arranged; a first slide groove (19) is provided in the middle of the workbench (15); a plurality of springs (17) are fixedly connected to the bottom of the inner side wall of the first slide groove (19); the top of the spring (17) is fixedly connected to a top plate (18); the top plate (18) and the first slide groove (19) are in sliding fit.
2. A compressor connecting rod pressing device according to claim 1, characterized in that: A plurality of second slide grooves (22) are fixedly connected to the middle of the top plate (18); a plurality of convex plates (2) are provided on the inner side wall of the first slide groove (19); and the convex plates (2) and the second slide grooves (22) are in sliding fit.
3. A compressor connecting rod pressing device according to claim 2, characterized in that: A rubber pad (3) is fixedly connected to the inner side wall of the convex plate (2); the rubber pad (3) is located inside the first sliding groove (19).
4. A compressor connecting rod pressing device according to claim 3, characterized in that: An air pipe (4) is provided through the middle of the workbench (15); the air pipe (4) and the top plate (18) are in a communicating relationship; and a plurality of air holes (42) are provided in the middle of the top plate (18).
5. A compressor connecting rod pressing device according to claim 4, characterized in that: A plurality of elastic sheets (5) are fixedly connected to the middle of the top plate (18); a round ball (52) is fixedly connected to the inner side wall of the elastic sheet (5); the round ball (52) and the air hole (42) are correspondingly arranged and are in sliding fit.
6. The compressor connecting rod pressing device according to claim 5, characterized in that: A baffle (6) is symmetrically fixed to the middle of the sphere (52); the baffle (6) is an arc-shaped structure; and a plurality of circular holes (62) are opened in the middle of the elastic sheet (5).