Rapid cooling device for aluminum alloy casting
The combined use of chain drive and stirring blades solves the problem of uneven cooling of aluminum alloy castings, achieves rapid and uniform cooling effects, and improves the production efficiency of aluminum alloy castings.
Patent Information
- Application Number
- CN202422383333.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, the cooling effect of aluminum alloy castings is poor, especially the water temperature in a certain area of the pool increases, resulting in a slow cooling speed, which affects the cooling effect of multiple batches of aluminum alloy castings.
A rapid cooling device for aluminum alloy castings is designed. By combining chain drive and stirring blades, the aluminum alloy castings can be moved in the cooling water pool and the water can be mixed, thereby improving the cooling efficiency.
It achieves rapid cooling of aluminum alloy castings, improves cooling effect, ensures water temperature uniformity, and improves cooling efficiency of multiple batches of aluminum alloy castings.
Smart Images

Figure CN223325449U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy casting processing, in particular to a device for quickly cooling aluminum alloy castings. Background Art
[0002] Aluminum alloy castings refer to equipment and devices made of pure aluminum or aluminum alloys obtained by casting. Aluminum alloy castings are very common and are also widely used in photovoltaic inverters and new energy vehicle power supplies.
[0003] Aluminum alloy castings undergo a cooling step during the production process to cool the aluminum alloy castings after casting. In the prior art, a collection frame containing the aluminum alloy castings is often directly placed in cold water to cool the aluminum alloy castings. However, the aluminum alloy castings are generally placed in a certain position in a pool. During the cooling process, the water temperature in this area will increase, which has a poor cooling effect on the aluminum alloy castings. At the same time, the temperature of the pool in this area increases after cooling. When cooling the next batch of aluminum alloy castings, the water temperature in this area cools down slowly, further affecting the cooling effect of multiple batches of aluminum alloy castings. Utility Model Content
[0004] The purpose of the utility model is to provide a rapid cooling device for aluminum alloy castings to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a device for rapid cooling of aluminum alloy castings, comprising a cooling water pool, a fixed frame symmetrically fixedly installed on the top of the cooling water pool, a sprocket rotatably installed between the two fixed frames at the same end, a chain installed for transmission between the two sprockets, hooks fixedly installed at equal intervals on the chain, placement plates for supporting the collection frame installed at both ends of the cooling water pool, and a stirring blade rotatably installed at the middle of the bottom end of the cooling water pool.
[0006] As a further preferred embodiment of the present technical solution, a mounting rod is fixedly installed in the middle of one of the sprockets, a first pulley is fixedly installed at the end of the mounting rod, a first motor is fixedly installed on one side of the cooling water pool, a second pulley is fixedly installed at the output end of the first motor, and a first transmission belt is installed for transmission between the second pulley and the first pulley.
[0007] As a further preferred embodiment of the present technical solution, a third pulley is fixedly installed at one end of the stirring blade, a fourth pulley is fixedly installed at the end of the mounting rod corresponding to the position of the third pulley, and a second transmission belt is installed between the fourth pulley and the third pulley.
[0008] As a further preferred embodiment of the present technical solution, screws are symmetrically installed at both ends of the cooling water pool through mechanical seals, and limiting rods are symmetrically fixedly installed at both ends of the cooling water pool. The two limiting rods are slidingly connected to the placement plate, and the placement plate is threadedly connected to the screw. A second motor is fixedly installed at the bottom of one end of the cooling water pool at a position corresponding to the screw, and the output end of the second motor is fixedly connected to the bottom of the screw.
[0009] As a further preferred embodiment of the present technical solution, a transmission wheel is fixedly installed on the outer side of the bottom end of the screw, and a transmission belt is installed between the two transmission wheels.
[0010] As a further preferred embodiment of the present technical solution, the thread directions of the two screws are opposite.
[0011] The utility model provides a device for rapidly cooling aluminum alloy castings, which has the following beneficial effects:
[0012] (1) The utility model places a collection frame carrying aluminum alloy castings on one of the placement plates, and hangs the collection frame on a hook, driving the placement plate to descend, which will drive the collection frame carrying aluminum alloy castings to descend. At the same time, the collection frame carrying aluminum alloy castings will be driven to move inside the cooling water pool through the transmission between the two sprockets through the chain. The aluminum alloy castings will be cooled by the water in the entire cooling water pool, thereby achieving rapid cooling of the aluminum alloy castings.
[0013] (2) The utility model drives the stirring blade to rotate through the operation of the first motor, which is used to mix the cold and hot water in the cooling water pool, so as to further improve the cooling effect of the aluminum alloy casting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is one of the partial cross-sectional structural diagrams of the present utility model;
[0016] Figure 3 This is the second partial cross-sectional structural diagram of the present utility model;
[0017] In the figure: 1. Cooling water tank; 2. Fixed frame; 3. Sprocket; 4. Chain; 5. Hook; 6. Placement plate; 7. Stirring blade; 8. Mounting rod; 9. First pulley; 10. First motor; 11. Second pulley; 12. First transmission belt; 13. Third pulley; 14. Fourth pulley; 15. Second transmission belt; 16. Screw; 17. Limit rod; 18. Second motor; 19. Transmission wheel; 20. Transmission belt. DETAILED DESCRIPTION
[0018] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0019] The utility model provides a technical solution: Figures 1 to 3 As shown, in this embodiment, a rapid cooling device for aluminum alloy castings includes a cooling water pool 1, a fixing frame 2 is symmetrically fixedly installed on the top of the cooling water pool 1, a sprocket 3 is rotatably installed between the two fixing frames 2 at the same end, a chain 4 is installed for transmission between the two sprockets 3, and a hook 5 is fixedly installed at equal intervals on the chain 4. A placement plate 6 for supporting a collection frame is installed at both ends of the cooling water pool 1, and a stirring blade 7 is rotatably installed at the middle of the bottom end of the cooling water pool 1. The collection frame carrying the aluminum alloy castings is placed on one of the placement plates 6, and the collection frame is hung on the hook 5, driving the placement plate 6 to descend, which will drive the collection frame carrying the aluminum alloy castings to descend. At the same time, the collection frame carrying the aluminum alloy castings will be driven to move inside the cooling water pool 1 through the transmission between the two sprockets 3 by the chain 4. The aluminum alloy castings will be cooled by the water in the entire cooling water pool 1. During the cooling process of the aluminum alloy castings, the stirring blade 7 will be driven to rotate for mixing the cold and hot water bodies in the cooling water pool 1, so as to further improve the cooling effect of the aluminum alloy castings.
[0020] like Figures 1 to 3 As shown, a mounting rod 8 is fixedly installed in the middle of one of the sprockets 3, a first pulley 9 is fixedly installed at the end of the mounting rod 8, a first motor 10 is fixedly installed on one side of the cooling water pool 1, a second pulley 11 is fixedly installed at the output end of the first motor 10, and a first transmission belt 12 is installed between the second pulley 11 and the first pulley 9.
[0021] The second pulley 11 is driven to rotate by the first motor 10, and the transmission installation of the second pulley 11 and the first pulley 9 by the first transmission belt 12 will drive the installation rod 8 to rotate, and then drive one of the sprockets 3 to rotate, and the transmission between the two sprockets 3 by the chain 4 will drive the collection frame carrying the aluminum alloy casting to move inside the cooling water pool 1.
[0022] like Figures 1 to 3 As shown, a third pulley 13 is fixedly installed at one end of the stirring blade 7, a fourth pulley 14 is fixedly installed at the end of the mounting rod 8 corresponding to the position of the third pulley 13, and a second transmission belt 15 is installed between the fourth pulley 14 and the third pulley 13.
[0023] During the cooling process of the aluminum alloy casting, the mounting rod 8 rotates continuously, and the second transmission belt 15 drives the stirring blade 7 to rotate between the fourth pulley 14 and the third pulley 13 .
[0024] like Figures 1 to 3 As shown, screws 16 are symmetrically installed at both ends of the cooling water pool 1 through mechanical seals, and limiting rods 17 are symmetrically fixedly installed at both ends of the cooling water pool 1. The two limiting rods 17 are slidingly connected to the placement plate 6, and the placement plate 6 is threadedly connected to the screw 16. A second motor 18 is fixedly installed at the bottom of one end of the cooling water pool 1 corresponding to the position of the screw 16, and the output end of the second motor 18 is fixedly connected to the bottom of the screw 16.
[0025] The screw 16 is driven to rotate by the second motor 18, and the placement plate 6 is threadedly connected to the screw 16 and the placement plate 6 is limited by the limiting rod 17, which will drive the placement plate 6 to descend, and will drive the collection frame carrying the aluminum alloy castings to descend.
[0026] like Figures 1 to 3 As shown, a transmission wheel 19 is fixedly installed on the outer side of the bottom end of the screw rod 16, and a transmission belt 20 is installed between the two transmission wheels 19.
[0027] The transmission between the two transmission wheels 19 through the transmission belt 20 will drive the other screw 16 to rotate, which is used to synchronously lift the two placement plates 6.
[0028] like Figures 1 to 3 As shown, the thread directions of the two screw rods 16 are opposite.
[0029] It is used to realize the operation of one raising and one lowering of the two placing plates 6, so as to realize the synchronous loading and unloading of aluminum alloy castings.
[0030] The utility model provides a rapid cooling device for aluminum alloy castings, and the specific working principle is as follows:
[0031] When the device is in use, the collection frame carrying the aluminum alloy castings is placed on one of the placement plates 6, and the collection frame is hung on the hook 5. The screw 16 is driven to rotate by the second motor 18. The placement plate 6 is threadedly connected to the screw 16 and the placement plate 6 is limited by the limit rod 17, which will drive the placement plate 6 to descend, and the collection frame carrying the aluminum alloy castings to descend. At the same time, the second pulley 11 is driven to rotate by the first motor 10, and the transmission installation of the second pulley 11 and the first pulley 9 by the first transmission belt 12 will drive the installation rod 8 to rotate, and then drive one of the sprockets 3 to rotate, and the transmission between the two sprockets 3 by the chain 4 will drive the collection frame carrying the aluminum alloy castings. Moving inside the cooling water pool 1, the aluminum alloy castings will be cooled by the water in the entire cooling water pool 1, and then the collection frame carrying the aluminum alloy castings will be controlled to move to the placement plate 6 at the other end of the cooling water pool 1. During the process of immersing the collection frame carrying the aluminum alloy castings into the cooling water pool 1, the placement plate 6 here will drop, and the aluminum alloy castings of the previous batch that have been cooled will be placed on another placement plate 6. The screw 16 is driven to rotate by the operation of the second motor 18, and the transmission between the two transmission wheels 19 through the transmission belt 20 will drive the other screw 16 to rotate. Since the thread directions of the two screws 16 are opposite, the other placement plate 6 will rise, which is used to raise the collection frame carrying the aluminum alloy castings;
[0032] During the cooling process of the aluminum alloy casting, the mounting rod 8 rotates continuously, and the transmission between the fourth pulley 14 and the third pulley 13 by the second transmission belt 15 will drive the stirring blade 7 to rotate, which is used to mix the cold and hot water in the cooling water pool 1, so as to further improve the cooling effect of the aluminum alloy casting.
[0033] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A rapid cooling device for aluminum alloy castings, comprising a cooling water pool (1), characterized in that: A fixing frame (2) is symmetrically fixedly installed on the top of the cooling water pool (1), a sprocket (3) is rotatably installed between the two fixing frames (2) at the same end, a chain (4) is installed for transmission between the two sprockets (3), hooks (5) are equidistantly fixedly installed on the chain (4), placement plates (6) for supporting the collection frame are installed at both ends of the cooling water pool (1), and a stirring blade (7) is rotatably installed in the middle of the bottom end of the cooling water pool (1).
2. The device for rapidly cooling aluminum alloy castings according to claim 1, wherein: A mounting rod (8) is fixedly mounted on the middle of one of the sprockets (3), a first pulley (9) is fixedly mounted on the end of the mounting rod (8), a first motor (10) is fixedly mounted on one side of the cooling water pool (1), a second pulley (11) is fixedly mounted on the output end of the first motor (10), and a first transmission belt (12) is installed between the second pulley (11) and the first pulley (9).
3. The device for rapidly cooling aluminum alloy castings according to claim 2, wherein: A third pulley (13) is fixedly mounted on one end of the stirring blade (7), a fourth pulley (14) is fixedly mounted on the end of the mounting rod (8) corresponding to the position of the third pulley (13), and a second transmission belt (15) is installed between the fourth pulley (14) and the third pulley (13).
4. The device for rapidly cooling aluminum alloy castings according to claim 1, wherein: Screws (16) are symmetrically mounted on both ends of the cooling water pool (1) through mechanical seals, and limiting rods (17) are symmetrically fixedly mounted on both ends of the cooling water pool (1). The two limiting rods (17) are slidably connected to the placement plate (6), and the placement plate (6) is threadedly connected to the screw (16). A second motor (18) is fixedly mounted on the bottom of one end of the cooling water pool (1) at a position corresponding to the screw (16), and the output end of the second motor (18) is fixedly connected to the bottom of the screw (16).
5. The device for rapidly cooling aluminum alloy castings according to claim 4, characterized in that: A transmission wheel (19) is fixedly mounted on the outer side of the bottom end of the screw rod (16), and a transmission belt (20) is mounted between the two transmission wheels (19).
6. The device for rapidly cooling aluminum alloy castings according to claim 5, characterized in that: The thread directions of the two screw rods (16) are opposite.