Digital key automatic production line
By integrating an automated production line with soldering, assembly, laser welding, airtightness detection and testing mechanisms, the problems of frequent equipment replacement and time-consuming ATE testing in digital key production have been solved, an efficient and automated production process has been achieved, and production efficiency and product quality have been improved.
Patent Information
- Application Number
- CN202422070128.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-26
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In the existing digital key production process, equipment needs to be replaced frequently, resulting in low production efficiency and high costs. In addition, the independence of ATE test equipment makes product transfer time-consuming, affecting overall efficiency.
Design an automatic production line for digital keys that integrates soldering, assembly, laser welding, airtightness detection and testing mechanisms. Automated production is achieved through turntables and robots, reducing manual intervention and equipment replacement, and enabling automatic transfer and testing of products.
It improves the production efficiency of digital keys, reduces manual errors, ensures product quality, and detects defects in a timely manner through airtightness detection and ATE testing, saving time and improving overall production efficiency.
Smart Images
Figure CN223325608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of digital key production and processing, and specifically to an automatic production line for digital keys. Background Art
[0002] Digital key is a new type of car key technology, which refers to keyless entry and starting of the car through smart terminal devices such as smartphones and wearable devices, thereby providing a safer and more convenient car experience.
[0003] The digital key is mainly composed of a base and a cover. After the base and the cover are assembled, a cavity for accommodating the circuit board is formed inside. The base and the cover are processed separately and need to be assembled and connected and fixed before the finished digital key can be obtained. At present, in the production process of digital keys, the existing technology usually requires the use of multiple devices to solder, assemble and weld the digital keys separately. Due to the need to frequently replace equipment, the transfer time is long, which seriously affects the production efficiency and increases the production cost. In addition, in order to ensure the normal function of the digital key, it needs to be ATE tested after its assembly and connection are completed. The existing technology usually has a separate ATE test equipment, which is used to test the digital key product after welding is completed, but transferring the product to the test equipment also takes a certain amount of time, which is inefficient. Utility Model Content
[0004] In view of this, the utility model provides an automatic production line for digital keys with a high degree of automation and high production efficiency.
[0005] The purpose of the utility model is achieved through the following technical solutions:
[0006] A digital key automatic production line includes a machine, a soldering mechanism, an assembly mechanism, a laser welding mechanism, a transfer mechanism, an airtightness detection mechanism and a testing mechanism. The machine is provided with a turntable on which a plurality of mounting jigs are provided; the soldering mechanism includes a soldering drive component and a welding head connected to the output end of the soldering drive component; the assembly mechanism includes an assembly linear module, an assembly lifting module connected to the output end of the assembly linear module, and a suction component connected to the output end of the assembly lifting module; the laser welding mechanism includes a clamping component, a welding drive module provided on one side of the clamping component, and a laser welding head connected to the output end of the welding drive module. The clamping component is used to clamp The installation fixture; the transfer mechanism includes a transfer robot arranged on the machine, and the transfer robot is provided with a plurality of transfer suction cups for sucking products; the testing mechanism includes a testing unit arranged on the machine, and the testing unit includes a probe holder, a test drive module, and a test fixture connected to the output end of the test drive module, and a test probe is installed on the probe holder, and the test drive module drives the test fixture to move close to and away from the test probe; wherein, the soldering mechanism, the assembly mechanism and the laser welding mechanism are arranged on the machine, and are arranged in sequence around the outer side of the turntable along the rotation direction of the turntable, and the transfer mechanism is arranged between the turntable and the testing mechanism.
[0007] In the above technical solution, the turntable is used for feeding, and a plurality of workstations are provided on it, and each workstation is provided with an installation jig for placing the product to be assembled. The digital key product consists of a base and a cover plate, and a circuit board is installed in the base. The installation jig is provided with two installation slots, and the two installation slots are used to place the base and the cover plate respectively. Among them, the loading station of the turntable is located on the side of the soldering mechanism away from the assembly mechanism. When the equipment is working, the cover plate and the base are loaded onto the turntable from the loading station; for this production line, the production and processing cycle of a digital key product is as follows: the cover plate and the base are placed in the installation jig at the loading station, and then the turntable rotates, driving the installation jig to pass through the soldering mechanism, the assembly mechanism and the laser welding mechanism in sequence. When the installation jig moves to the soldering mechanism, the soldering drive drives the welding head to solder the circuit board in the base. After soldering is completed, the turntable drives the installation jig to move to the assembly mechanism, the assembly linear module drives the assembly lifting module to move, and the assembly lifting module then drives the suction component to move downward, so that the suction component absorbs and places The cover plate in the installation fixture is then preliminarily assembled to the base under the drive of the assembly linear module and the assembly lifting module. After the preliminary assembly is completed, the installation fixture moves to the laser welding mechanism. At this time, the clamping component first presses the cover plate that has been assembled to the base, and then the welding drive drives the laser welding head to move to perform laser welding so that the base and the cover plate are welded into one. After the welding is completed, the turntable continues to rotate, and the transfer robot uses the transfer suction cup to absorb the product that has been welded in the installation fixture, and then places it in the airtight detection fixture. Then the pressing drive drives the cover to press down so that the cover is covered on the airtight detection fixture for sealing, thereby performing an airtight test on the product. After the airtight test is completed, the transfer robot places the product in the test fixture of the test unit. At this time, the socket side of the digital key product faces the test probe. After the product is placed in the test fixture, the test drive module drives the test fixture to move toward the test probe so that the socket of the digital key product is plugged into the test probe, thereby performing ATE testing on the product.
[0008] Furthermore, the soldering mechanism includes a wire feeding assembly and a cleaning assembly, the wire feeding assembly includes a wire feeding column arranged on one side of the soldering drive component, and a wire feeding shaft and a wire breaking component installed on the wire feeding column, and the cleaning assembly includes an air blowing cleaner arranged on one side of the soldering drive component, and a temperature controller arranged on one side of the air blowing cleaner.
[0009] In the above technical solution, the wire feeding assembly is used to feed wire during soldering. The tin wire raw material is installed on the wire feeding shaft. After the tin wire is released, it is first broken by the wire breaking piece. The wire breaking piece is provided with a blade to cut the outer wall of the tin wire, thereby effectively preventing the occurrence of tin explosion during soldering. The air blowing cleaner is used to generate airflow to remove residues and dirt on the solder joints during the soldering process to avoid affecting the welding quality. At the same time, it can also speed up the solidification speed of the tin. The air blowing cleaner is connected to a thermostat to control the temperature during air blowing cleaning.
[0010] Furthermore, the suction component includes a rotating module, a hollow rotating platform connected to the output end of the rotating module, and a vacuum suction nozzle connected to the bottom of the hollow rotating platform, and the rotating module is connected to the output end of the assembly lifting module.
[0011] In the above technical solution, after the vacuum nozzle sucks the cover plate, the rotating module drives the hollow rotating platform to rotate, thereby adjusting the direction of the cover plate so that the cover plate can be accurately assembled on the base.
[0012] Furthermore, the clamping assembly includes a clamping drive, a light-transmitting pressure plate connected to the output end of the clamping drive, and a collapse sensor and a displacement sensor arranged on the light-transmitting pressure plate. A light-transmitting port is provided on the light-transmitting pressure plate, and the laser welding head is located above the light-transmitting port.
[0013] In the above technical solution, the clamping drive is used to drive the transparent pressure plate to rise and fall, so that the transparent pressure plate can press the product that has been initially assembled in the installation fixture. A transparent opening is opened on the transparent pressure plate for the laser welding head to laser weld the product. The collapse sensor and the displacement sensor are respectively located on both sides of the transparent opening. The collapse sensor can detect the amount of collapse caused by the melting of the product during the welding process, control and judge whether the cover plate is connected in place, and ensure the welding quality. The displacement sensor is used to detect the displacement of the transparent plate during the welding process. Through the collapse sensor and the displacement sensor, it can be effectively ensured that the cover plate is welded in place and the quality of the welding connection is improved.
[0014] Furthermore, an airtight detection mechanism is provided on the machine, and the airtight detection mechanism is located on one side of the transfer mechanism. The airtight detection mechanism includes a number of airtight detection units, and the airtight detection units include a pulling drive, an airtight detection jig connected to the output end of the pulling drive, a pressing drive provided above the pulling drive, and a cooling jig for placing the product, and the output end of the pressing drive is connected to a sealing cover.
[0015] In the above technical solution, after the laser welding mechanism completes welding of the product, the transfer robot first places the product on the cooling jig, so that the welded product is cooled for a certain period of time to ensure that the welding point of the product is completely cooled before performing an airtightness test to ensure the quality of welding. After cooling, the transfer robot takes out the product from the cooling jig and places it in the airtightness test jig. The pulling drive moves the airtightness test jig to the bottom of the pressing drive, and then the pressing drive drives the cover to press down and press it on the airtightness test jig to seal the airtightness test jig to ensure the normal progress of subsequent airtightness test work.
[0016] Furthermore, the airtight detection jig includes a receiving groove and a sealing ring arranged around the receiving groove. A vent is provided on one side of the airtight detection jig, and a blocking component is provided on the other side. The blocking component includes a blocking drive and a blocking block arranged in the receiving groove. The output end of the blocking drive is passed through the side wall of the airtight detection jig, and the blocking block is connected to the output end of the blocking drive.
[0017] In the above technical solution, a groove for accommodating a sealing ring is opened on the outer circumference of the receiving groove, and the sealing ring surrounds the receiving groove. When the cover is pressed onto the airtight detection fixture, the bottom of the cover is against the sealing ring, thereby sealing the receiving groove. At the same time as the cover is pressed, the blocking driving member on one side of the airtight detection fixture drives the blocking block in the receiving groove to move toward the product, so that the blocking block blocks the socket of the product, and then the air leakage volume of the product is tested by ventilating the air vent on one side, thereby performing an airtightness test on the product.
[0018] Furthermore, the transfer robot includes a connecting block, the transfer suction cup is installed on the connecting block, and a defective product clamping assembly is connected to one side of the connecting block. The defective product clamping assembly includes a clamping drive and a clamping claw connected to the output end of the clamping drive. A storage box for placing defective products is provided on the machine platform on one side of the transfer robot.
[0019] In the above technical solution, the transfer suction cup and the defective product clamping assembly are both installed on the connecting block. The transfer suction cup is used to suck the product for transfer, and the defective product clamping assembly is used to grab the defective products that fail the airtightness test. After the product completes the airtightness test in the airtightness test unit, the product that passes the airtightness test is sucked by the transfer suction cup and placed in the test fixture of the test unit for the next test. The defective products that fail the airtightness test are clamped by the clamping claws and placed in the storage box.
[0020] Furthermore, a conveying mechanism is provided on the machine, and the conveying mechanism is provided on one side of the testing unit. The conveying mechanism includes a conveying drive module, a conveying lifting module connected to the output end of the conveying drive module, a material picking rod connected to the output end of the conveying lifting module, a material picking motor connected to the material picking rod, and a material picking suction cup connected to the material picking motor.
[0021] In the above technical solution, after the product completes the ATE test in the test unit, the transport drive module drives the transport lifting module and the material picking rod connected to it to move, so that the material picking suction cup on the material picking rod moves to the top of the test fixture, and then the material picking suction cup moves down under the drive of the transport lifting module and the material picking motor, and sucks the product in the test fixture, and then the product is transported to other mechanisms through the transport drive module.
[0022] Furthermore, a marking mechanism is provided on the side of the transport mechanism away from the test unit, and the marking mechanism includes a marking bracket and a flip assembly provided on the machine platform, a laser marking head is installed on the marking bracket, and the flip assembly is located below the laser marking head. The flip assembly includes a mounting bracket and a flip jig rotatably installed on the mounting bracket, and a flip drive component is connected to one side of the flip jig.
[0023] In the above technical solution, after the product completes the ATE test in the test unit, the transport drive module drives the transport lifting module to move horizontally, so that the material picking suction cup on the picking rod moves to the top of the test fixture, and the transport lifting module drives the picking rod to move downward, so that the material picking suction cup approaches the product. Then the picking motor drives the picking suction cup to pick up the product in the test fixture, and the product is transported and moved to other mechanisms through the transport drive module.
[0024] Furthermore, the flip jig is provided with a plurality of spinning components, and the spinning components include a spinning drive, a rocker connected to the output end of the spinning drive, and a pressing member passing through one end of the rocker.
[0025] In the above technical solution, the spinning drive can drive the rocker arm to rotate and lift. When the product is placed on the flipping jig, the spinning drive drives the rocker arm to rotate, so that the clamping member moves to the top of the product, and then drives the rocker arm downward, so that the clamping member presses the product inside the flipping jig to ensure that the product will not fall out of the jig after flipping.
[0026] Compared with the prior art, the beneficial effects of the present invention are:
[0027] The utility model uses a turntable provided on the machine to allow the digital key product to pass through the soldering mechanism, assembly mechanism and laser welding mechanism in sequence, thereby realizing automated processing of the entire soldering, assembly and welding process of the digital key product, effectively improving the production efficiency of the digital key product, and reducing the possibility of manual intervention and human error. In addition, the utility model is provided with an airtightness detection mechanism and a testing mechanism, which can perform airtightness detection and ATE testing on the assembled digital key product, timely discover and eliminate defective products with defects in the production process, and ensure product quality. The transfer mechanism can automatically move the product to the testing mechanism for testing after the product is assembled, without the need to manually move the product to other testing equipment. The assembly and ATE testing of the digital key can be realized on one device, which greatly saves time and improves production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0029] Figure 1 A three-dimensional diagram of an automatic production line for digital keys according to one embodiment.
[0030] Figure 2 A top view of an automatic production line for digital keys according to one embodiment.
[0031] Figure 3 Schematic diagram of the structure of a turntable according to an embodiment.
[0032] Figure 4 Schematic diagram of the structure of a soldering mechanism according to an embodiment.
[0033] Figure 5 Schematic diagram of the structure of an assembly mechanism according to an embodiment.
[0034] Figure 6 Schematic diagram of the structure of a laser welding mechanism according to an embodiment.
[0035] Figure 7 Schematic diagram of the structure of an airtightness detection unit according to an embodiment.
[0036] Figure 8 Schematic diagram of the structure of an airtightness detection fixture according to an embodiment.
[0037] Figure 9 Schematic diagram of the structure of a transfer robot according to an embodiment.
[0038] Figure 10Schematic diagram of the structure of a testing mechanism according to an embodiment.
[0039] Figure 11 Schematic diagram of the structure of a transport mechanism according to an embodiment.
[0040] Figure 12 Schematic diagram of the structure of a marking mechanism according to an embodiment.
[0041] Figure 13 This is a schematic diagram of the structure of the digital key product described in this application.
[0042] Description of reference numerals in the figures:
[0043] 1-machine platform; 11-turntable; 111-loading station; 12-installation fixture; 121-installation slot; 13-unloading belt line; 14-marking water cooling;
[0044] 2-soldering mechanism; 21-soldering drive; 22-soldering head; 221-electric soldering iron; 222-angle adjustment block; 22-wire feeding assembly; 221-wire feeding column; 222-wire feeding shaft; 223-wire breaking piece; 24-cleaning assembly; 241-air cleaning device; 242-temperature controller; 25-cleaning mounting base;
[0045] 3-Assembly mechanism; 31-Assembly linear module; 32-Assembly lifting module; 33-Suction assembly; 331-Rotation module; 332-Hollow rotating platform; 333-Vacuum nozzle;
[0046] 4-Laser welding mechanism; 41-Compression assembly; 411-Compression drive member; 412-Transparent pressure plate; 4121-Transparent port; 413-Collapse sensor; 414-Displacement sensor; 42-Welding drive module; 43-Welding head mounting plate; 431-Positioning hole;
[0047] 5-airtightness detection mechanism; 51-airtightness detection unit; 511-pulling drive member; 512-airtightness detection fixture; 5121-accommodating groove; 5122-sealing ring; 5123-blocking drive member; 5124-blocking block; 5125-vent; 513-pressing drive member; 5131-sealing cover; 514-cooling fixture; 515-detection sensor;
[0048] 6-transfer mechanism; 61-transfer robot; 612-connection block; 613-transfer suction cup; 614-defective product clamping assembly; 6141-clamping drive; 6142-clamping claw; 62-storage box;
[0049] 7-test mechanism; 71-probe holder; 711-test probe; 712-probe seat; 713-fine adjustment seat; 72-test drive module; 73-test fixture; 731-fixed drive member; 732-rotating rod; 733-fixed member;
[0050] 8- transport mechanism; 81- transport drive module; 82- transport lifting module; 83- material picking rod; 84- material picking motor; 85- material picking suction cup;
[0051] 9-Marking mechanism; 91-Marking bracket; 92-Laser marking head; 93-Flip assembly; 931-Mounting bracket; 932-Flip fixture; 9321-Spinning drive; 9322-Pendant; 9323-Pressing member; 933-Flip drive;
[0052] a-digital key product; a1-base; a2-cover; a3-circuit board. DETAILED DESCRIPTION
[0053] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0054] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.
[0055] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0056] Please refer to Figures 1 to 13, this embodiment provides an automatic production line for digital keys, including a machine 1, a soldering mechanism 2, an assembly mechanism 3, a laser welding mechanism 4, a transfer mechanism 6 and a testing mechanism 7. The machine 1 is provided with a turntable 11, and the turntable 11 is provided with a plurality of mounting fixtures 12; the soldering mechanism 2 includes a soldering drive 21, and a welding head 22 connected to the output end of the soldering drive 21; the assembly mechanism 3 includes an assembly linear module 31, an assembly lifting module 32 connected to the output end of the assembly linear module 31, and a suction component 33 connected to the output end of the assembly lifting module 32; the laser welding mechanism 4 includes a clamping component 41, a welding drive module 42 provided on one side of the clamping component 41, and a laser welding head connected to the output end of the welding drive module 42, the clamping component Part 41 is used to press the installation fixture 12; the transfer mechanism 6 includes a transfer robot 61 provided on the machine 1, and the transfer robot 61 is provided with a number of transfer suction cups 613 for sucking products; the testing mechanism 7 includes a testing unit provided on the machine 1, and the testing unit includes a probe bracket 71, a test drive module 72, and a test fixture 73 connected to the output end of the test drive module 72, a test probe 711 is installed on the probe bracket 71, and the test drive module 72 drives the test fixture 73 to approach and move away from the test probe 711; wherein, the soldering mechanism 2, the assembly mechanism 3 and the laser welding mechanism 4 are provided on the machine 1, and are arranged in sequence around the outer side of the turntable 11 along the rotation direction of the turntable 11, and the transfer mechanism 6 is provided between the turntable 11 and the testing mechanism 7.
[0057] Among them, the assembly linear module 31, the assembly lifting module 32, the lifting module, the welding drive module 42 and the test drive module 72 are conventional equipment in the prior art, which can be a linear motor or a servo motor with a guide rail. The specific structure is not described in detail; Figure 13 As shown, the digital key product a in this embodiment consists of a base a1 and a cover a2, wherein a circuit board a3 is installed in the base a1, and two mounting grooves 121 are provided on the mounting fixture 12, and the two mounting grooves 121 are used to place the base a1 and the cover a2 respectively.
[0058] In this embodiment, the turntable 11 is used for feeding, and the number of stations on the turntable 11 can be flexibly set according to actual needs. In this embodiment, there are 6 stations on the turntable 11, and each station is equipped with a mounting fixture 12. Among them, the loading station 111 of the turntable 11 is located on the side of the soldering mechanism 2 away from the assembly mechanism 3, and the cover a2 and the base a1 are loaded onto the turntable 11 from the loading station 111; specifically, the cover a2 and the base a1 are placed in the mounting fixture 12 at the loading station 111, and then the turntable 11 rotates to drive the mounting fixture 12 passes through the soldering mechanism 2, the assembly mechanism 3 and the laser welding mechanism 4 in sequence. When the installation fixture 12 moves to the soldering mechanism 2, the soldering drive 21 drives the welding head 22 to solder the circuit board a3 in the base a1. After the soldering is completed, the turntable 11 drives the installation fixture 12 to move to the assembly mechanism 3, the assembly linear module 31 drives the assembly lifting module 32 to move, and the assembly lifting module 32 then drives the suction component 33 to move downward, so that the suction component 33 sucks the cover a2 placed in the installation fixture 12, and then the assembly linear module 31 and the assembly lifting module 3 are assembled. 2, the cover a2 is preliminarily assembled on the base a1. After the preliminarily assembly is completed, the installation jig 12 moves to the laser welding mechanism 4. At this time, the pressing component 41 first presses the cover a2 assembled on the base a1, and then the welding drive drives the laser welding head to move and perform laser welding, so that the base a1 and the cover a2 are welded into one. After the welding is completed, the turntable 11 continues to rotate, and the transfer robot 61 absorbs the welded product in the installation jig 12 through the transfer suction cup 613, and then places it in the airtight detection jig 512, and then presses the drive. The moving part 513 drives the cover 5131 to be pressed down, so that the cover 5131 covers the airtight detection fixture 512 to seal, thereby performing an airtight test on the product. After the airtight test is completed, the transfer robot 61 places the product into the test fixture 73 of the test unit. At this time, the socket side of the digital key product a is facing the test probe 711. After the product is placed in the test fixture 73, the test drive module 72 drives the test fixture 73 to move toward the test probe 711, so that the socket of the digital key product a is plugged into the test probe 711, thereby performing ATE testing on the product.
[0059] Specifically, a probe seat 712 is provided on the top of the probe bracket 71, and the probe seat 712 is passed through the probe bracket 71. The test probe 711 is connected to the bottom of the probe seat 712. Fine-tuning seats 713 are connected on both sides of the probe seat 712, which can fine-tune the position of the probe seat 712, thereby calibrating the position of the test probe 711 to ensure that the test probe 711 is accurately plugged into the socket of the product; preferably, a fixing component is provided on the test fixture 73, and the fixing component includes a fixed driving member 731 and a rotating rod 732 connected to the output end of the fixed driving member 731, and a fixing member 733 is passed through one end of the rotating rod 732. After the product is placed in the test fixture 73, the fixed driving member 731 drives the rotating rod 732 to rotate and press down, so that the fixing member 733 presses the product in the test fixture 73 to ensure the stability of the product during the test process; wherein, the fixed driving member 731 in this embodiment is a spinning cylinder, and the fixing member 733 is a bolt.
[0060] Please refer to Figure 4 In this embodiment, the soldering mechanism 2 includes a wire feeding assembly 22 and a cleaning assembly 24. The wire feeding assembly 22 includes a wire feeding column 221 provided on one side of the soldering drive 21, and a wire feeding shaft 222 and a wire breaking member 223 installed on the wire feeding column 221. The cleaning assembly 24 includes an air blowing cleaner 241 provided on one side of the soldering drive 21, and a temperature controller 242 provided on one side of the air blowing cleaner 241. The wire feeding assembly 22 is used to feed wire during soldering. The tin wire raw material is installed on the wire feeding shaft 222. After the tin wire is released, it first passes through the wire breaking member 22 below. 3 is used for wire breaking processing. A blade is provided in the wire breaking member 223, which can cut the outer wall of the tin wire passing through the wire breaking member 223, thereby effectively preventing the occurrence of tin explosion during soldering and improving the quality of soldering. The air blowing cleaner 241 is used to generate airflow to remove residues and dirt on the solder joints during soldering to avoid affecting the soldering quality. At the same time, it can also accelerate the solidification speed of tin. The air blowing cleaner 241 is connected to a thermostat 242 for controlling the temperature during air blowing cleaning. The air blowing cleaner 241 and the thermostat 242 are installed on the machine 1 through the cleaning mounting base 25.
[0061] The soldering driver 21 in this embodiment is a 4-axis robot, and the welding head 22 includes an electric soldering iron 221 and an angle adjustment block 222. The electric soldering iron 221 is connected to the soldering driver 21 through the angle adjustment block 222, wherein a slot is provided on the angle adjustment block 222, and the top of the electric soldering iron 221 is installed in the slot. The angle of the electric soldering iron 221 can be adjusted by adjusting the installation position of the top of the electric soldering iron 221 in the slot.
[0062] Please refer to Figure 5In this embodiment, the suction component 33 includes a rotating module 331, a hollow rotating platform 332 connected to the output end of the rotating module 331, and a vacuum suction nozzle 333 connected to the bottom of the hollow rotating platform 332. The rotating module 331 is connected to the output end of the assembly lifting module 32. When the installation fixture 12 moves to the assembly mechanism 3, the assembly linear module 31 drives the assembly lifting module 32 to move, so that the suction component 33 moves above the installation fixture 12. Then the assembly lifting module 32 drives the rotating module 331 to move downward. After the vacuum suction nozzle 333 sucks the cover a2, the rotating module 331 drives the hollow rotating platform 332 to rotate and adjust the direction of the cover a2 so that the subsequent cover a2 can be accurately assembled on the base a1.
[0063] Please refer to Figure 6 In this embodiment, the pressing assembly 41 includes a pressing drive 411, a light-transmitting pressing plate 412 connected to the output end of the pressing drive 411, and a collapse sensor 413 and a displacement sensor 414 provided on the light-transmitting pressing plate 412. The light-transmitting pressing plate 412 is provided with a light-transmitting opening 4121. The laser welding head is located above the light-transmitting opening 4121. The pressing drive 411 is used to drive the light-transmitting pressing plate 412 to move up and down, so that the light-transmitting pressing plate 412 can press the product that has been preliminarily assembled in the installation fixture 12. Plate 412 is provided with a light-transmitting opening 4121 for the laser welding head to perform laser welding on the product. A collapse sensor 413 and a displacement sensor 414 are located on either side of the light-transmitting opening 4121. The collapse sensor 413 can detect the amount of collapse caused by the melting of the product during welding, control and determine whether the cover plate a2 is connected in place, and ensure welding quality. The displacement sensor 414 is used to detect the displacement of the light-transmitting plate during welding. The collapse sensor 413 and the displacement sensor 414 can effectively ensure that the cover plate a2 is welded in place, improving the quality of the welded connection. Specifically, the laser welding head (the laser welding head has been disassembled in the figure, and its specific structure is not shown) is installed on the welding head mounting plate 43. The welding head mounting plate 43 is provided with a positioning hole 431. After the laser welding head is installed on the welding head mounting plate 43 through the positioning hole 431, it is located directly above the light-transmitting opening 4121 to ensure accurate welding.
[0064] Please refer to Figures 7 and 8In this embodiment, an airtight detection mechanism 5 is provided on the machine 1. The airtight detection mechanism 5 is located on one side of the transfer mechanism 6. The airtight detection mechanism 5 includes two airtight detection units 51. The airtight detection unit 51 includes a pulling drive 511, an airtight detection fixture 512 connected to the output end of the pulling drive 511, and a pressing drive 513 provided above the pulling drive 511. The output end of the pressing drive 513 is connected to a cover 5131. The two airtight detection units 51 are arranged in parallel. The cooling fixture 514 has multiple slots for placing digital key products a, which are located on the top of the pressing drive 513. After the product is welded by the laser welding mechanism 4, the transfer robot 61 first places the product on the cooling fixture 51 4, the welded product is cooled for a certain period of time to ensure that the welding part of the product is completely cooled before performing an airtightness test to ensure the quality of welding. After the product has been cooled for a certain period of time at the cooling fixture 514, the transfer robot 61 takes out the product and places it in the airtightness test fixture 512. The pulling drive 511 moves the airtightness test fixture 512 to the bottom of the pressing drive 513, and then the pressing drive 513 drives the sealing cover 5131 to press down and press on the airtightness test fixture 512 to seal the airtightness test fixture 512 to ensure the normal progress of subsequent airtightness test work. After the airtightness test is completed, the transfer robot 61 takes out the product that has passed the airtightness test and sends it to the test fixture 73 of the test unit.
[0065] Please refer to Figure 8 In this embodiment, the airtight detection fixture 512 includes a receiving groove 5121 and a sealing ring 5122 arranged around the receiving groove 5121. A vent 5125 is provided on one side of the airtight detection fixture 512, and a blocking component is provided on the other side. The blocking component includes a blocking driver 5123 and a blocking block 5124 arranged in the receiving groove 5121. The output end of the blocking driver 5123 is passed through the side wall of the airtight detection fixture 512. The blocking block 5124 is connected to the output end of the blocking driver 5123. The outer periphery of the receiving groove 5121 is provided with a circle for accommodating the sealing ring 5125. 122, the sealing ring 5122 surrounds the receiving groove 5121, and when the cover 5131 is pressed onto the airtight detection fixture 512, the bottom of the cover 5131 is against the sealing ring 5122, so that the receiving groove 5121 is sealed. At the same time as the cover 5131 is pressed, the blocking driving member 5123 on one side of the airtight detection fixture 512 drives the blocking block 5124 in the receiving groove 5121 to move toward the product, so that the blocking block 5124 blocks the socket of the product, and then ventilates the vent 5125 on one side to test the air leakage volume of the product to perform an airtightness test on the product.
[0066] The material pulling drive 511, the downward pressing drive and the blocking drive 5123 in this embodiment are all cylinders, wherein a detection sensor 515 is also provided on the material pulling cylinder. The detection sensor 515 is used to detect whether the product is placed in the airtight detection jig 512. When the product is placed in the airtight detection jig 512, the computer program controls the material pulling drive 511, the downward pressing drive and the blocking drive 5123 to start and automatically start the airtightness detection.
[0067] Please refer to Figure 9 In this embodiment, the transfer robot 61 includes a connecting block 612, which is in a "T" shape. Two transfer suction cups 613 are provided. The two transfer suction cups 613 and the defective disk clamping assembly are respectively installed at the three ends of the connecting block 612. The defective product clamping assembly 614 includes a clamping drive 6141 and a clamping claw 6142 connected to the output end of the clamping drive 6141. The clamping drive 6141 is used to drive the clamping claw 6142 to move up and down to clamp the defective products. After the product completes the airtightness test in the airtightness test unit 51, the qualified products that pass the airtightness test are sucked by the transfer suction cup 613 and placed in the test fixture 73 of the test unit for the next ATE test. The defective products that fail the airtightness test are clamped by the clamping claw 6142 and placed in the storage box 62.
[0068] Please refer to Figure 11 In this embodiment, a transport mechanism 8 is provided on the machine 1, and the transport mechanism 8 is arranged on one side of the test unit. The transport mechanism 8 includes a transport drive module 81, a transport lifting module 82 connected to the output end of the transport drive module 81, a picking rod 83 connected to the output end of the transport lifting module 82, a picking motor 84 connected to the picking rod 83, and a picking suction cup 85 connected to the picking motor 84. After the product completes the ATE test in the test unit, the transport drive module 81 drives the transport lifting module 82 to move horizontally, so that the picking suction cup 85 on the picking rod 83 moves to above the test fixture 73, the transport lifting module 82 drives the picking rod 83 to move downward, so that the picking suction cup 85 approaches the product, and then the picking motor 84 drives the picking suction cup 85 to pick up the product in the test fixture 73, and the product is transported and moved to other mechanisms through the transport drive module 81.
[0069] The transport drive module 81 and the transport lifting module 82 in this embodiment are conventional devices in the prior art, such as linear motors, which will not be described in detail here. The material picking motor 84 is a vacuum stepping motor used to control the picking and placing of the material picking suction cup 85.
[0070] Please refer to Figure 10There are two test units, and the two test units are set in parallel, which can carry out ATE tests on two products at the same time, thereby improving the test efficiency. Two transport and lifting modules 82 are installed on the transport mechanism 8, and each transport and lifting module 82 is connected to a picking rod 83. Each picking rod 83 is provided with two picking motors 84 and two picking suction cups 85, so that four products can be transported at the same time, thereby improving the efficiency of transport and transfer. The number of the above structures can be set according to actual needs and is not specifically limited here.
[0071] Please refer to Figure 12 In this embodiment, a marking mechanism 9 is provided on the side of the transport mechanism 8 away from the test unit. The marking mechanism 9 includes a marking bracket 91 and a flip assembly 93 provided on the machine 1. A laser marking head 92 is installed on the marking bracket 91. The flip assembly 93 is located below the laser marking head 92. The flip assembly 93 includes a mounting bracket 931 and a flip jig 932 rotatably mounted on the mounting bracket 931. One side of the flip jig 932 is connected to a flip driving component 933. After the product completes the ATE test, the transport mechanism 8 transports the product to the flip jig 932 of the flip assembly 93. The flip driving component 933 drives the flip jig 932 to flip. Then, the laser marking head 92 emits light to laser mark the product in the flip jig 932. After marking is completed, the flip driving component 933 drives the flip jig 932 to reset. Then, the transport mechanism 8 takes away the product that has met the standards.
[0072] Please refer to Figure 12 In this embodiment, the flip jig 932 is provided with two spinning components, which include a spinning drive 9321, a rocker arm 9322 connected to the output end of the spinning drive 9321, and a pressing member 9323 passing through one end of the rocker arm 9322. The spinning drive 9321 can drive the rocker arm 9322 to rotate and lift. When the product is placed on the flip jig 932, the spinning drive 9321 drives the rocker arm 9322 to rotate, so that the pressing member 9323 moves to the top of the product, and then drives the rocker arm 9322 to move downward, so that the pressing member 9323 presses the product inside the flip jig 932 to ensure that the product will not fall out of the jig after flipping; wherein, the spinning drive 9321 in this embodiment is a spinning cylinder, and the pressing member 9323 is a bolt.
[0073] Please refer to Figure 1 and Figure 2 In this embodiment, a discharge belt line 13 is further provided on one side of the machine 1. The discharge belt line 13 is located on one side of the marking mechanism 9. After the product is marked, the marked product is placed on the discharge belt line 13 through the conveying mechanism 8, and the product is transported away by the discharge belt line 13. A marking water cooling device 14 is provided under the discharge belt line 13. The marking water cooling device 14 is used to cool the laser marking head 92 to keep its temperature stable.
[0074] For details, please refer to Figures 1 to 13 The assembly steps of digital key product a in this production line are as follows:
[0075] S1: The base a1 and the cover a2 are placed from the loading station 111 into the two mounting grooves 121 of the mounting fixture 12, with the opening of the base a1 facing upwards.
[0076] S2: The mounting fixture 12 moves with the turntable 11 to the soldering mechanism 2, and the soldering driver 21 drives the soldering head 22 to solder the circuit board a3 installed in the base a1;
[0077] S3: The mounting fixture 12 moves with the turntable 11 to the assembly mechanism 3, and the vacuum nozzle 333 sucks the cover a2 and assembles the cover a2 onto the base a1;
[0078] S4: The mounting fixture 12 moves with the turntable 11 to the laser welding mechanism 4. The pressing drive 411 drives the transparent pressing plate 412 to press the product. The welding drive module 42 drives the welding head mounting plate 43 to move downward. The laser welding head on the welding head mounting plate 43 performs laser welding on the product, so that the base a1 and the cover a2 are welded together.
[0079] S5: The installation jig 12 moves to the next station along with the turntable 11. The transfer robot 61 picks up the welded product and places it on the cooling jig 514 for cooling. After cooling, the product is picked up and placed in the airtightness testing jig 512 for airtightness testing.
[0080] S6: The transfer robot 61 uses the transfer suction cup 613 to pick up qualified products that have passed the airtightness test and places them in the test fixture 73. The defective products that have failed the airtightness test are clamped by the gripper 6142 and placed in the storage box 62.
[0081] S7: After the product is placed in the test fixture 73, the test drive module 72 drives the test fixture 73 to move toward the test probe 711, so that the product's socket is plugged into the test probe 711, and the product is subjected to ATE testing;
[0082] S8: The transport mechanism 8 sucks the product that has completed the ATE test out of the test fixture 73 and places it in the flip fixture 932;
[0083] S9: The flip driver 933 drives the flip fixture 932 to flip, and the laser marking head 92 laser marks the product. After marking, the flip driver 933 drives the flip fixture 932 to reset.
[0084] S10: The transport mechanism 8 sucks the marked product out of the flip jig 932 and places it on the unloading belt line 13, which transports the product to other areas.
[0085] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
[0086] In the description of the present invention, it should be understood that terms such as "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0087] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
Claims
1. A digital key automatic production line, characterized in that: include: A machine platform, wherein a turntable is provided on the machine platform, and a plurality of mounting fixtures are provided on the turntable; A soldering mechanism comprising a soldering driver and a soldering head connected to an output end of the soldering driver; An assembly mechanism comprising an assembly linear module, an assembly lifting module connected to an output end of the assembly linear module, and a suction assembly connected to the output end of the assembly lifting module; A laser welding mechanism, comprising a clamping assembly, a welding drive module provided on one side of the clamping assembly, and a laser welding head connected to an output end of the welding drive module, wherein the clamping assembly is used to clamp the mounting fixture; The transfer mechanism includes a transfer robot provided on the machine platform, wherein the transfer robot is provided with a plurality of transfer suction cups for sucking the product; An airtightness detection mechanism is provided on one side of the transfer mechanism, the airtightness detection mechanism includes a plurality of airtightness detection units, the airtightness detection units include a material pulling drive, an airtightness detection fixture connected to the output end of the material pulling drive, a pressing drive provided above the material pulling drive, and a cooling fixture for placing the product, the output end of the pressing drive being connected to a sealing cover; A testing mechanism includes a testing unit provided on the machine platform, the testing unit including a probe holder, a test drive module, and a test fixture connected to an output end of the test drive module, the probe holder being mounted with a test probe, and the test drive module driving the test fixture to move toward and away from the test probe; The soldering mechanism, assembly mechanism and laser welding mechanism are arranged on the machine platform and are sequentially spaced around the outer side of the turntable along the rotation direction of the turntable. The transfer mechanism is arranged between the turntable and the testing mechanism.
2. The automatic production line for digital keys according to claim 1, characterized in that: The test fixture is provided with a fixing assembly, which includes a fixing driving member, a rotating rod connected to the output end of the fixing driving member, and a fixing member passing through one end of the rotating rod.
3. The automatic production line for digital keys according to claim 1, characterized in that: The soldering mechanism includes a wire feeding assembly and a cleaning assembly. The wire feeding assembly includes a wire feeding column arranged on one side of the soldering drive component, and a wire feeding shaft and a wire breaking component installed on the wire feeding column. The cleaning assembly includes an air blowing cleaner arranged on one side of the soldering drive component, and a temperature controller arranged on one side of the air blowing cleaner.
4. The automatic production line for digital keys according to claim 1, characterized in that: The suction component includes a rotating module, a hollow rotating platform connected to the output end of the rotating module, and a vacuum suction nozzle connected to the bottom of the hollow rotating platform. The rotating module is connected to the output end of the assembly lifting module.
5. The automatic production line for digital keys according to claim 1, characterized in that: The clamping assembly includes a clamping drive, a light-transmitting pressure plate connected to the output end of the clamping drive, and a collapse sensor and a displacement sensor arranged on the light-transmitting pressure plate. A light-transmitting port is provided on the light-transmitting pressure plate, and the laser welding head is located above the light-transmitting port.
6. The automatic production line for digital keys according to claim 1, characterized in that: The airtight detection fixture includes a receiving groove and a sealing ring arranged around the receiving groove. A vent is provided on one side of the airtight detection fixture and a blocking component is provided on the other side. The blocking component includes a blocking drive and a blocking block arranged in the receiving groove. The output end of the blocking drive is passed through the side wall of the airtight detection fixture, and the blocking block is connected to the output end of the blocking drive.
7. The automatic production line for digital keys according to claim 1, characterized in that: The transfer robot includes a connecting block, the transfer suction cup is installed on the connecting block, a defective product clamping assembly is connected to one side of the connecting block, the defective product clamping assembly includes a clamping drive and a clamping claw connected to the output end of the clamping drive, and a storage box for placing defective products is provided on the machine platform on one side of the transfer robot.
8. The automatic production line for digital keys according to claim 1, characterized in that: A conveying mechanism is provided on the machine, and the conveying mechanism is provided on one side of the testing unit. The conveying mechanism includes a conveying drive module, a conveying lifting module connected to the output end of the conveying drive module, a material picking rod connected to the output end of the conveying lifting module, a material picking motor connected to the material picking rod, and a material picking suction cup connected to the material picking motor.
9. The automatic production line for digital keys according to claim 8, characterized in that: A marking mechanism is provided on a side of the transport mechanism away from the test unit. The marking mechanism includes a marking bracket and a flip assembly provided on the machine platform. A laser marking head is installed on the marking bracket. The flip assembly is located below the laser marking head. The flip assembly includes a mounting bracket and a flip jig rotatably mounted on the mounting bracket. One side of the flip jig is connected to a flip driving member.
10. The automatic production line for digital keys according to claim 9, characterized in that: The flip jig is provided with a plurality of spinning components, and the spinning components include a spinning driving member, a rocker connected to the output end of the spinning driving member, and a pressing member passing through one end of the rocker.