Raw material strip welding mechanism
By designing a welding mechanism that combines a threaded sleeve and a plum blossom knob, and combining it with a servo motor and a synchronous belt drive system, the problem of low efficiency in adjusting the distance between the welding gun and the material strip carrying components is solved, and the stability and convenience of the welding process are achieved.
Patent Information
- Application Number
- CN202422741459.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-11-11
AI Technical Summary
In existing welding mechanisms, the spacing adjustment operation between the welding gun and the material strip carrying component is inefficient, and the relative position setting of the tightening positioning mechanism and the threaded advancement mechanism is unreasonable, resulting in inconvenient operation.
A raw material strip welding mechanism was designed. The stable positioning of the welding gun height was achieved through the cooperation of the threaded sleeve and the plum blossom knob. The servo motor and synchronous belt drive system were used to improve the operating efficiency and simplify the adjustment process of the distance between the welding gun and the base plate.
The adjustment efficiency of the distance between the welding gun and the material strip bearing component is improved, ensuring the stable positioning of the welding gun after adjustment, avoiding lateral vibration, and improving the welding process quality and operation convenience.
Smart Images

Figure CN223325624U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of welding equipment, in particular to a raw material strip welding mechanism. Background Art
[0002] In the precision electronics manufacturing and stamping industry, the processing of strip raw materials is a crucial link. TIG welding technology is widely used in the processing and manufacturing of strip raw materials due to its many advantages such as high welding quality, beautiful welds, and small heat-affected zone. When TIG welding technology is applied to actual production, it needs to be implemented with the help of a special welding mechanism.
[0003] In the existing welding mechanism, the distance between the welding gun and the material strip carrying component needs to be adjusted according to the thickness of the material strip. The adjustment operation of the distance is specifically to adjust the height of the welding gun. The height of the welding gun is mostly adjusted by a threaded advancement mechanism. In order to ensure the stability of the welding gun after the height is adjusted, a tightening and positioning mechanism is often specially configured for the threaded advancement mechanism. However, the relative positions of the tightening and positioning mechanism and the threaded advancement mechanism are not set reasonably. The driving components of the two mechanisms are not located at the same water level and have a certain distance between them, which causes the hands to move additionally and significantly when operating the two mechanisms. The operation is relatively cumbersome and inconvenient, which indirectly reduces the efficiency of the above distance adjustment operation. Utility Model Content
[0004] In view of this, the present invention provides a raw material strip welding mechanism to solve the problem of low efficiency in adjusting the distance between a welding gun and a strip carrying component.
[0005] The technical solution proposed by the utility model is: a raw material strip welding mechanism, specifically comprising: a base plate, a longitudinal support mounting rod and a welding gun, wherein the welding gun is mounted on the longitudinal support mounting rod;
[0006] A fixing plate is fixed to the welding gun on the side facing the longitudinal support mounting rod by bolts, and a T-shaped vertical slide is welded on the side of the fixing plate facing away from the welding gun, and the T-shaped vertical slide is slidably engaged with the head end of the longitudinal support mounting rod; an F-shaped bracket is welded to the top of the fixing plate, and a positioning sleeve and a threaded ring are respectively welded to the head ends of the upper and lower horizontal support plates of the F-shaped bracket;
[0007] The head end part of the longitudinal support mounting rod is rotatably mounted with a vertical threaded shaft, and an external thread is provided on the two-fifths height section of the vertical threaded shaft from bottom to top, and the threaded section of the vertical threaded shaft is threadedly engaged with the threaded ring; the polished rod section of the vertical threaded shaft located above the external thread is threadedly engaged with the positioning sleeve; the top end of the vertical threaded shaft is welded with a plum blossom knob, and the upper half of the vertical threaded shaft is welded with a force ring; the top end part of the positioning sleeve is threadedly engaged with a threaded sleeve, and the top end part of the threaded sleeve is slidably mounted with a knob ring arranged concentrically with the plum blossom knob through a spring push; the top end of the threaded sleeve is a sealing structure, and the top end blocking plate of the threaded sleeve is pressed against the force ring.
[0008] Further,
[0009] Four protruding mounting blocks are welded around the top portion of the circumferential outer wall of the threaded sleeve, and four sliding shafts are welded around the bottom side of the knob ring. The four sliding shafts are pushed by springs to slide through and fit with the four protruding mounting blocks.
[0010] Further,
[0011] Two long vertical plates are symmetrically fixed to the two long sides of the top of the bottom plate by bolts, and two strip rails are symmetrically fixed to the tops of the two long vertical plates by bolts.
[0012] Further,
[0013] A load-bearing mounting plate is slidably mounted on the two strip rails, an L-shaped mounting plate is fixed to one side of the load-bearing mounting plate by bolts, and a transmission plate is fixed to the bottom side of the L-shaped mounting plate by bolts;
[0014] A row of transmission bars is arranged on the top of the transmission plate.
[0015] Further,
[0016] A servo motor is fixed to the tail end of the long vertical plate located on one side of the L-shaped mounting plate by bolts, and a synchronous wheel is mounted on the rotating shaft of the servo motor. A synchronous wheel is rotatably installed near the middle position of the long vertical plate located on one side of the L-shaped mounting plate, and a synchronous belt is tensioned between the two synchronous wheels.
[0017] Further,
[0018] The upper portion of the synchronous belt is clamped between the L-shaped mounting plate and the transmission plate, and the teeth on the upper portion of the synchronous belt are plugged into and matched with a row of transmission bars.
[0019] Further,
[0020] The tail end of the longitudinal support mounting rod is fixedly connected to the bottom side of the load-bearing mounting plate by bolts;
[0021] The two half sections of the long vertical plates near the head end are jointly inserted and installed with a protective cover A fixed by bolts. A waist-shaped through-groove is opened on the top wall of the protective cover A. The plum blossom knob and the knob ring extend out of the waist-shaped through-groove and are placed above the top of the waist-shaped through-groove, and the welding gun cover is shielded inside the protective cover A.
[0022] Further,
[0023] A protective cover B is fixed on the long vertical plate located on one side of the L-shaped mounting plate by bolts, and the protective cover B is covered on two synchronous wheels and a synchronous belt.
[0024] The utility model provides a raw material strip welding mechanism, which has the following beneficial effects:
[0025] 1. When the threaded sleeve rotates clockwise, it can be pushed and driven to slide downward, and its top end block is pressed against the force ring to position the vertical threaded shaft, so that the welding gun can be stably maintained at the adjusted height position, avoiding the lack of positioning of the vertical threaded shaft, which will cause lateral vibration and torsional displacement during the welding process, causing the welding gun to shift up and down after the height adjustment, affecting the welding processing quality of the raw material strip.
[0026] Second, the knob ring and the plum blossom knob sleeve are inserted and matched and are located at the same horizontal height. The two are close to each other and do not interfere with each other. This allows the hand to rotate the knob ring and the plum blossom knob separately without moving significantly, completing the rotation operation of the threaded sleeve and the vertical threaded shaft, and completing the height adjustment and positioning of the welding gun. Compared with the existing technology, it is easy to operate and use, which helps to improve the overall adjustment operation efficiency of the welding distance between the welding gun and the base plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings of the embodiments will be briefly introduced below.
[0028] In the drawings described below, the length direction of the entire bottom plate is marked as the left-right direction, and the width direction is marked as the front-back direction.
[0029] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.
[0030] In the attached figure:
[0031] Figure 1 Shows a schematic diagram of the overall structure of the utility model;
[0032] Figure 2 Shows a schematic diagram of the overall rear structure of the utility model;
[0033] Figure 3A schematic diagram showing the disassembled state of the protective cover A and the protective cover B of the present invention is shown;
[0034] Figure 4 A schematic diagram showing a disassembled state of the long vertical plate of the present invention is shown;
[0035] Figure 5 Shows a schematic structural diagram of the F-shaped bracket and threaded sleeve of the utility model;
[0036] Figure 6 A schematic diagram of the inner side structure of a half-section of a threaded sleeve of the present invention is shown;
[0037] Figure 7 Shows the utility model Figure 4 Schematic diagram of the enlarged structure of part A.
[0038] List of reference numerals:
[0039] 1. Bottom plate; 101. Long vertical plate; 102. Protective cover A; 103. Strip track; 104. Load-bearing mounting plate; 1041. L-shaped mounting plate; 1042. Transmission plate; 105. Longitudinal support mounting rod; 106. Vertical threaded shaft; 1061. Force ring; 107. Protective cover B; 108. Material strip limit plate;
[0040] 2. Servo motor;
[0041] 3. Welding gun; 301. Fixing plate; 302. F-shaped bracket; 3021. Threaded ring; 3022. Positioning sleeve;
[0042] 4. Threaded sleeve; 401. Knob ring; 4011. Sliding shaft;
[0043] 5. Synchronous pulley; 501. Synchronous belt. DETAILED DESCRIPTION
[0044] To make the purpose, technical solutions, and advantages of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the described embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0045] Please refer to Figures 1 to 7 ;
[0046] Example 1:
[0047] The utility model proposes a raw material strip welding mechanism, comprising: a base plate 1, a long vertical plate 101, a protective cover A102, a strip track 103, a load-bearing mounting plate 104, an L-shaped mounting plate 1041, a transmission plate 1042, a longitudinal support mounting rod 105, a vertical threaded shaft 106, a force ring 1061, a protective cover B107, a material strip limiting plate 108, a servo motor 2, a welding gun 3, a fixed plate 301, an F-shaped bracket 302, a threaded ring 3021, a positioning sleeve 3022, a threaded sleeve 4, a knob ring 401, a sliding shaft 4011, a synchronous wheel 5, and a synchronous belt 501. The welding gun 3 is installed on the longitudinal support mounting rod 105.
[0048] A fixing plate 301 is fixed to the welding gun 3 on the side facing the longitudinal support mounting rod 105 by bolts. A T-shaped vertical slide is welded to the side of the fixing plate 301 facing away from the welding gun 3. The T-shaped vertical slide is slidably engaged with the head end of the longitudinal support mounting rod 105. An F-shaped bracket 302 is welded to the top of the fixing plate 301. A positioning sleeve 3022 and a threaded ring 3021 are respectively welded to the head ends of the upper and lower horizontal support plates of the F-shaped bracket 302.
[0049] The head end of the longitudinal support mounting rod 105 is rotatably mounted with a vertical threaded shaft 106, and an external thread is provided on the two-fifths height section of the vertical threaded shaft 106 from bottom to top, and the threaded section of the vertical threaded shaft 106 is screwed through and matched with the threaded ring 3021; the polished rod section of the vertical threaded shaft 106 located above the external thread is screwed through and matched with the positioning sleeve 3022; the top of the vertical threaded shaft 106 is welded with a plum blossom knob, and the upper half of the vertical threaded shaft 106 is welded with a force ring 1061; the top part of the positioning sleeve 3022 is screwed and fitted with a threaded sleeve 4, and the top part of the threaded sleeve 4 is slidably mounted with a knob ring 401 arranged concentrically with the plum blossom knob through a spring push; the top of the threaded sleeve 4 is a blocking structure, and the top blocking plate of the threaded sleeve 4 is pressed against and in contact with the force ring 1061;
[0050] The vertical threaded shaft 106 is rotated forward and backward to push the threaded ring 3021, the F-shaped bracket 302, the fixing plate 301 and the welding gun 3 to slide up and down, thereby adjusting the welding distance between the welding gun 3 and the base plate 1 to be suitable for welding raw material strips of different thicknesses;
[0051] When the threaded sleeve 4 rotates clockwise, it can be pushed and driven to slide downward, pressing its top end plate against the force ring 1061, and pressing and positioning the vertical threaded shaft 106, so that the welding gun 3 can be stably maintained at the adjusted height position, avoiding the lack of positioning of the vertical threaded shaft 106, and the side vibration and torsional displacement generated during the welding process, causing the welding gun 3 to shift up and down after the height adjustment, affecting the welding processing quality of the raw material strip.
[0052] Preferably,
[0053] Four protruding mounting blocks are welded around the top of the outer circumference of the threaded sleeve 4, and four sliding shafts 4011 are welded around the bottom of the knob ring 401. The four sliding shafts 4011 are pushed by springs to slide through the four protruding mounting blocks.
[0054] The plum blossom knob is used to screw and drive the vertical threaded shaft 106, and the knob ring 401 is used to screw and drive the threaded sleeve 4. Under normal circumstances, the knob ring 401 is inserted into the outer periphery of the plum blossom knob. The knob ring 401 is pushed and slidably installed by a spring. It can slide downward and separate from the plum blossom knob to expose the plum blossom knob, making it convenient for the hand to grasp and implement the knob drive of the vertical threaded shaft 106;
[0055] The knob ring 401 is plugged into the plum blossom knob sleeve and is located at the same horizontal height. The two are close to each other and do not interfere with each other. This allows the hand to rotate and drive the knob ring 401 and the plum blossom knob respectively without moving significantly, completing the rotation operation of the threaded sleeve 4 and the vertical threaded shaft 106, and completing the height adjustment and positioning maintenance of the welding gun 3. Compared with the existing technology, it is easy to operate and use, which helps to improve the overall adjustment operation efficiency of the welding distance between the welding gun 3 and the base plate 1.
[0056] Preferably,
[0057] Two long vertical plates 101 are symmetrically fixed to the two long sides of the top of the bottom plate 1 by bolts, and two strip rails 103 are symmetrically fixed to the tops of the two long vertical plates 101 by bolts.
[0058] Preferably,
[0059] A load-bearing mounting plate 104 is slidably mounted on the two bar-shaped rails 103. An L-shaped mounting plate 1041 is fixed to one side of the load-bearing mounting plate 104 by bolts, and a transmission plate 1042 is fixed to the bottom side of the L-shaped mounting plate 1041 by bolts.
[0060] A row of transmission bars is provided on the top of the transmission plate 1042 .
[0061] Preferably,
[0062] The tail end of the long vertical plate 101 located on one side of the L-shaped mounting plate 1041 is fixed with a servo motor 2 by bolts, and a synchronous wheel 5 is mounted on the rotating shaft of the servo motor 2. The synchronous wheel 5 is rotatably installed near the middle position of the long vertical plate 101 located on one side of the L-shaped mounting plate 1041, and a synchronous belt 501 is tensioned between the two synchronous wheels 5.
[0063] Preferably,
[0064] The upper portion of the synchronous belt 501 is clamped between the L-shaped mounting plate 1041 and the transmission plate 1042, and the teeth on the upper portion of the synchronous belt 501 are plugged into a row of transmission bars;
[0065] Through the power transmission of a row of transmission bars and the synchronous belt 501, the servo motor 2 can rotate forward and reverse to transmit the carrier mounting plate 104 and the welding gun 3 to perform complete and effective welding of the raw material strip along its entire length;
[0066] The servo motor 2 is controlled by an encoder and can rotate precisely to precisely control the displacement of the welding gun 3, thereby achieving simple and high-precision setting of the welding start and end points. The servo motor 2 is controlled by an encoder and can also conveniently adjust the displacement speed of the welding gun 3.
[0067] Preferably,
[0068] The tail end of the longitudinal support mounting rod 105 is fixedly connected to the bottom side of the load-bearing mounting plate 104 by bolts;
[0069] The two long vertical plates 101 are inserted into the half sections near the head end and are installed with a protective cover A102 fixed by bolts. A waist-shaped through-groove is provided on the top wall of the protective cover A102. The plum blossom knob and the knob ring 401 extend out of the waist-shaped through-groove and are placed above the top of the waist-shaped through-groove, and the welding gun 3 covers are shielded inside the protective cover A102.
[0070] Preferably,
[0071] A protective cover B107 is fixed to the long vertical plate 101 on one side of the L-shaped mounting plate 1041 by bolts, and the protective cover B107 is covered on the two synchronous wheels 5 and the synchronous belt 501.
[0072] Based on the first embodiment, the second embodiment:
[0073] Two material strip limiting plates 108 are symmetrically fixed to the top side of the head end part of the base plate 1 by bolts. The main part of the material strip limiting plate 108 is a horizontal structure, and the head end part is a downward inclined bending structure. A trapezoidal material strip limiting groove is formed between the inclined bending parts of the head ends of the two material strip limiting plates 108, and the raw material strip to be welded is inserted into the material strip limiting groove.
[0074] The working principle of this embodiment is as follows: when in use, the raw material strip to be welded is inserted into the strip limiting slot. Through the power transmission of a row of transmission bars and the synchronous belt 501, the servo motor 2 can rotate forward and reverse to transmit the carrier mounting plate 104 and the welding gun 3 to perform a complete and effective welding of the raw material strip along its entire length;
[0075] By rotating the vertical threaded shaft 106 forward and backward, the threaded ring 3021, the F-shaped bracket 302, the fixing plate 301 and the welding gun 3 can be pushed and driven to slide up and down, thereby adjusting the welding distance between the welding gun 3 and the base plate 1 to be suitable for welding raw material strips of different thicknesses. When the threaded sleeve 4 is rotated clockwise, it can be pushed and driven to slide downward, pressing its top end plate against the force ring 1061 to press and position the vertical threaded shaft 106, so that the welding gun 3 is stably maintained at the adjusted height position.
[0076] The plum blossom knob is used to screw and drive the vertical threaded shaft 106, and the knob ring 401 is used to screw and drive the threaded sleeve 4. Under normal circumstances, the knob ring 401 is inserted into the outer periphery of the plum blossom knob. The knob ring 401 is installed by spring push and sliding. It can slide downward and separate from the plum blossom knob to expose the plum blossom knob, making it convenient for the hand to grasp and implement knob driving on the vertical threaded shaft 106.
[0077] In this article, there are several points to note:
[0078] 1. The drawings of the embodiments of the present invention only relate to the structures related to the embodiments of the present invention. Other structures may refer to conventional designs.
[0079] 2. In the absence of conflict, the embodiments of the present invention and the features therein may be combined with each other to form new embodiments.
[0080] The above are merely specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A raw material strip welding mechanism, comprising: A longitudinal support mounting rod (105) and a welding gun (3), wherein the welding gun (3) is mounted on the longitudinal support mounting rod (105); The invention is characterized in that a fixing plate (301) is fixed to the side of the welding gun (3) facing the longitudinal support mounting rod (105) by bolts, a T-shaped vertical slide is welded to the side of the fixing plate (301) facing away from the welding gun (3), and the T-shaped vertical slide is slidably matched with the head end of the longitudinal support mounting rod (105); an F-shaped bracket (302) is welded to the top of the fixing plate (301), and a positioning sleeve (3022) and a threaded ring (3021) are respectively welded to the head ends of the upper and lower horizontal support plates of the F-shaped bracket (302); The head end portion of the longitudinal support mounting rod (105) is rotatably mounted with a vertical threaded shaft (106), and an external thread is provided on the vertical threaded shaft (106) at a height section of two-fifths from bottom to top, and the threaded section of the vertical threaded shaft (106) is screwed and matched with the threaded ring (3021); the polished rod section of the vertical threaded shaft (106) located above the external thread is screwed and matched with the positioning sleeve (3022); the top end of the vertical threaded shaft (106) is welded with a plum blossom knob, and the upper half of the vertical threaded shaft (106) is welded and fitted with a force ring (1061); the top end portion of the positioning sleeve (3022) is screwed and fitted with a threaded sleeve (4), and the top end portion of the threaded sleeve (4) is slidably mounted with a knob ring (401) arranged concentrically with the plum blossom knob by a spring; the top end of the threaded sleeve (4) is a blocking structure, and the top end blocking plate of the threaded sleeve (4) is in press-butt contact with the force ring (1061).
2. A raw material strip welding mechanism according to claim 1, characterized in that: Four protruding mounting blocks are welded around the top portion of the circumferential outer wall of the threaded sleeve (4), and four sliding shafts (4011) are welded around the bottom side of the knob ring (401). The four sliding shafts (4011) are pushed by springs to slide through and fit with the four protruding mounting blocks.
3. The raw material strip welding mechanism according to claim 1, characterized in that: It also includes a bottom plate (1), two long vertical plates (101) are symmetrically fixed to the two long sides of the top of the bottom plate (1) by bolts, and two strip rails (103) are symmetrically fixed to the tops of the two long vertical plates (101) by bolts.
4. A raw material strip welding mechanism according to claim 3, characterized in that: A load-bearing mounting plate (104) is slidably mounted on the two strip-shaped rails (103), an L-shaped mounting plate (1041) is fixed to one side of the load-bearing mounting plate (1044) by bolts, and a transmission plate (1042) is fixed to the bottom side of the L-shaped mounting plate (1041) by bolts; A row of transmission bars is provided on the top of the transmission plate (1042).
5. A raw material strip welding mechanism according to claim 4, characterized in that: A servo motor (2) is fixed to the tail end of the long vertical plate (101) located on one side of the L-shaped mounting plate (1041) by means of bolts. A synchronous wheel (5) is mounted on the rotating shaft of the servo motor (2). A synchronous wheel (5) is rotatably mounted near the middle of the long vertical plate (101) located on one side of the L-shaped mounting plate (1041). A synchronous belt (501) is tensioned between the two synchronous wheels (5).
6. A raw material strip welding mechanism according to claim 5, characterized in that: The upper portion of the synchronous belt (501) is clamped between the L-shaped mounting plate (1041) and the transmission plate (1042), and the teeth on the upper portion of the synchronous belt (501) are plug-fitted with a row of transmission bars.
7. A raw material strip welding mechanism according to claim 4, characterized in that: The tail end of the longitudinal support mounting rod (105) is fixedly connected to the bottom side of the load-bearing mounting plate (104) by means of bolts; The two long vertical plates (101) are inserted together at the half sections near the head ends to install a protective cover A (102) fixed by bolts. A waist-shaped through-groove is provided on the top wall of the protective cover A (102). The plum blossom knob and the knob ring (401) extend out of the waist-shaped through-groove and are placed above the top of the waist-shaped through-groove, and the welding gun (3) cover is shielded inside the protective cover A (102).
8. The raw material strip welding mechanism according to claim 5, characterized in that: A protective cover B (107) is fixed to the long vertical plate (101) on one side of the L-shaped mounting plate (1041) by bolts, and the protective cover B (107) is covered on two synchronous wheels (5) and the synchronous belt (501).