Air blowing device for water needle roll changing

By designing an air blowing device for water needle roll changing and utilizing worm gear transmission and servo motor drive, automatic adjustment of the high-pressure nozzle angle and paper roll position is achieved, solving the problem of traditional water needle roll changing relying on manual operation and improving production efficiency and continuity.

CN223326530UActive Publication Date: 2025-09-12CHANGZHOU KJT TECH CO LTD
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Patent Information

Application Number
CN202422794589.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-16
Publication Date
2025-09-12
Estimated Expiration
2034-11-16

AI Technical Summary

Technical Problem

The traditional water-jet roll changing method relies on manual operation, which is labor-intensive and prone to downtime, affecting production continuity and efficiency.

Method used

A blowing device for water needle roll changing was designed. The meshing transmission of the worm and worm gear drives the high-pressure nozzle to slide and adjust the cutting angle. Combined with the servo motor to drive the bidirectional screw and limit assembly, automatic adjustment and paper roll peeling can be achieved.

Benefits of technology

It reduces the labor intensity of the staff, improves production efficiency, avoids downtime, and realizes the automatic paper roll replacement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an air blowing device for water needle roll changing, which belongs to the technical field of papermaking production auxiliary equipment and comprises a spinning rack, a mounting plate is fixedly mounted on one side of the spinning rack, a frame groove is formed in the mounting plate, and L-shaped fixing plates are slidably mounted at two ends in the frame groove. The high-pressure nozzle has the advantages that when the water cutting angle of the high-pressure nozzle needs to be adjusted, the spiral shape of the worm can be made to be meshed with the tooth face of the worm wheel through rotation of the worm, the transmission effect is generated, and therefore the spiral face of the worm can move along the gear teeth of the worm wheel, and the water cutting angle of the high-pressure nozzle can be adjusted. The U-shaped plate and the high-pressure nozzle above the U-shaped plate can be driven to slide on the side plate, so that a proper cutting and blowing angle can be adjusted according to actual production requirements, manual handheld adjustment is not needed in the structure, the labor intensity of workers can be reduced, adjustment can be conducted in time according to production, and the production efficiency is improved. Therefore, the shutdown phenomenon is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of papermaking production auxiliary equipment, in particular to an air blowing device for water needle roll changing. Background Art

[0002] Water needle roll changing is an automated technology used to change paper rolls during the papermaking process. It uses high-pressure water as a cutting medium to separate the paper web from the old roll and transfer it to the new roll, thus achieving paper-free roll changing, reducing paper waste and equipment maintenance requirements.

[0003] In the textile industry, roll changing in water-jet production lines is a crucial step that directly impacts production continuity and efficiency. Currently, traditional roll changing methods mostly rely on manual handheld high-pressure nozzle operation, which is not only labor-intensive but also prone to downtime due to untimely roll changing.

[0004] Therefore, there is an urgent need for a water needle roll changing blowing device to solve the above-mentioned problems. Utility Model Content

[0005] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide an air blowing device for water needle roll changing.

[0006] The technical solution of the present utility model is as follows: a water needle roll changing air blowing device, comprising a textile frame, a mounting plate fixedly installed on one side of the textile frame, a frame groove opened inside the mounting plate, L-shaped fixing plates slidably installed on both ends of the frame groove, the top of the L-shaped fixing plate is fixedly connected to a semi-adjusting roller, the outer side of the semi-adjusting roller is fixedly connected to a worm gear, and both sides of the semi-adjusting roller are fixedly connected to a side plate, a U-shaped plate is slidably installed between the tops of the two side plates, and two sections of straight pipes are fixedly connected to the top of the U-shaped plate, one of the straight pipes is fixedly installed with a high-pressure nozzle at one end close to the textile frame, and a worm is rotatably installed on the inner wall of the U-shaped plate, and the worm is meshed with the worm gear.

[0007] By adopting the above technical solution, the rotation of the worm causes the spiral shape of the worm to engage with the tooth surface of the worm wheel, producing a transmission effect, so that the spiral surface of the worm can move along the worm wheel teeth, and then drive the U-shaped plate and the high-pressure nozzle above it to slide on the side plate, so that the appropriate cutting and blowing angle can be adjusted according to actual production needs.

[0008] As a preferred embodiment, a lateral adjustment component is provided inside the mounting plate, and the lateral adjustment component includes a bidirectional screw rod rotatably connected to the inside of the frame groove, and a limiting rod is fixedly connected to the inside of the frame groove and below the bidirectional screw rod. The two L-shaped fixing plates are respectively threadedly connected to the two ends of the outer side of the bidirectional screw rod, and the L-shaped fixing plates are both slidably connected to the limiting rod.

[0009] By adopting the above technical solution, the two L-shaped fixing plates can be driven to gather toward the middle through the rotation of the bidirectional screw, so that the position of the straight tube can be adjusted, thereby achieving the purpose of peeling off the old paper roll.

[0010] As a preferred embodiment, a limiting assembly is provided inside the side panel, and the limiting assembly includes a limiting groove 2 opened inside the side panel, and the interior of the limiting groove 2 is slidably connected to a limiting block, and the two limiting blocks are respectively fixedly connected to the two ends of the bottom of the U-shaped plate.

[0011] By adopting the above technical solution, through the coordinated use of the second limiting groove and the limiting block, an important limiting effect can be played on the movement trajectory of the U-shaped plate.

[0012] As a preferred embodiment, an anti-winding component is provided inside the mounting plate, and the anti-winding component includes a receiving groove opened inside the mounting plate and located on one side of the frame groove, the inner wall of the receiving groove is slidably connected to a limiting plate, and a limiting groove 1 is opened inside the mounting plate and located between the receiving groove and the frame groove, and a corrugated pipe is fixedly connected between the two sections of the straight pipes, and one section of the straight pipe extends to the interior of the receiving groove and is fixedly connected to the limiting plate.

[0013] By adopting the above technical solution, the cooperation between the limiting groove 1 and the limiting plate can play a certain limiting role, thereby preventing the water inlet pipe from being affected by the movement of the straight pipe and causing anti-entanglement.

[0014] As a preferred embodiment, a side of the limiting plate away from the straight pipe is fixedly connected to a water inlet pipe, and the limiting plate is a hollow structure.

[0015] By adopting the above technical solution and setting up the hollow structure, water can be transported to the interior of the straight pipe through the water inlet pipe and the limit plate.

[0016] As a preferred embodiment, a servo motor 2 is fixedly mounted on one side of the U-shaped plate close to the L-shaped fixed plate, and the output shaft of the servo motor 2 is fixedly connected to the corresponding worm.

[0017] By adopting the above technical solution, the worm can be driven to rotate by the rotation of the output shaft of the servo motor 2.

[0018] As a preferred embodiment, scale lines are fixedly connected to both sides of the side panel.

[0019] By adopting the above technical solution and setting the scale lines, the rotation angles of the high-pressure nozzle and the U-shaped plate can be precisely controlled.

[0020] As a preferred embodiment, a servo motor 1 is fixedly mounted on the outer side of the mounting plate, and the output shaft of the servo motor 1 extends to the inside of the frame groove and is fixedly connected to the bidirectional lead screw.

[0021] By adopting the above technical solution, the bidirectional screw rod can be driven to rotate by the rotation of the output shaft of the servo motor 1.

[0022] Compared with the prior art, the advantages and positive effects of the present invention are:

[0023] 1. In the utility model, when the water cutting angle of the high-pressure nozzle needs to be adjusted, the worm can be rotated to cause the spiral shape of the worm to engage with the tooth surface of the worm wheel, thereby producing a transmission effect, so that the spiral surface of the worm can move along the worm wheel teeth, and then drive the U-shaped plate and the high-pressure nozzle above it to slide on the side plate, so that the appropriate cutting and blowing angle can be adjusted according to actual production needs. In the above structure, no manual hand-held adjustment is performed, which can reduce the labor intensity of the staff and can make timely adjustments to production to avoid downtime.

[0024] 2. In the present invention, when it is necessary to peel off the old paper roll, the two L-shaped fixing plates can be driven to gather toward the middle by rotating the bidirectional screw, so that the position of the straight tube can be adjusted, thereby achieving the purpose of peeling off the old paper roll. The above structure reduces the manual operation space, saves time and effort, and improves work efficiency.

[0025] 3. In the present invention, when the straight pipe and the high-pressure nozzle move laterally, the limit plate will be driven to move in the receiving groove, and the receiving groove can have a receiving effect on the water inlet pipe. Moreover, through the coordinated use of the limit groove and the limit plate, a certain limiting effect can be achieved to prevent the water inlet pipe from being affected by the movement of the straight pipe and causing anti-entanglement. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 The utility model provides an overall three-dimensional diagram of a blowing device for changing a water needle roll;

[0027] Figure 2 The utility model provides a schematic diagram of the structure of the lateral adjustment component of the air blowing device for water needle roll changing;

[0028] Figure 3This utility model provides a partial schematic diagram of a blowing device for water needle roll changing;

[0029] Figure 4 The utility model provides a schematic structural diagram of the anti-winding component of the air blowing device for water needle reel changing.

[0030] Legend: 1. Textile machine frame; 2. Mounting plate; 3. Limit rod; 4. Bidirectional lead screw; 5. L-shaped fixing plate; 6. Servo motor 1; 7. Limit slot 1; 8. Side plate; 9. Worm gear; 10. Limit slot 2; 11. Limit block; 12. U-shaped plate; 13. Straight pipe; 14. High-pressure nozzle; 15. Worm; 16. Scale line; 17. Bellows; 18. Limit disk; 19. Frame slot; 20. Semi-adjusting roller. DETAILED DESCRIPTION

[0031] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0032] Reference Figure 1-4 A water needle roll changing blowing device includes a textile frame 1, a mounting plate 2 is fixedly installed on one side of the textile frame 1, a frame groove 19 is opened inside the mounting plate 2, and L-shaped fixing plates 5 are slidably installed at both ends of the frame groove 19. The top of the L-shaped fixing plate 5 is fixedly connected to a semi-adjusting roller 20, and the outer side of the semi-adjusting roller 20 is fixedly connected to a worm gear 9. Both sides of the semi-adjusting roller 20 are fixedly connected to a side plate 8, and a U-shaped plate 12 is slidably installed between the tops of the two side plates 8. Two straight pipes 13 are fixedly connected to the top of the U-shaped plate 12, one of which is fixedly installed with a high-pressure nozzle 14 at one end close to the textile frame 1, and a worm gear is rotatably installed on the inner wall of the U-shaped plate 12. Rod 15, worm 15 is meshed with worm wheel 9. When the water cutting angle of high-pressure nozzle 14 needs to be adjusted, the worm 15 can be rotated to cause the spiral shape of worm 15 to mesh with the tooth surface of worm wheel 9, producing a transmission effect, so that the spiral surface of worm 15 can move along the teeth of worm wheel 9, thereby driving U-shaped plate 12 and the high-pressure nozzle 14 above it to slide on side plate 8, so that the appropriate cutting and blowing angle can be adjusted according to actual production needs. In the above structure, no manual hand-held adjustment is performed, thereby reducing the labor intensity of the staff and making timely adjustments to production to avoid downtime.

[0033] Reference Figure 2The interior of the mounting plate 2 is provided with a lateral adjustment component, which includes a bidirectional screw rod 4 rotatably connected to the interior of the frame groove 19, and a limit rod 3 is fixedly connected to the interior of the frame groove 19 and below the bidirectional screw rod 4. The two L-shaped fixing plates 5 are respectively threadedly connected to the two ends of the outer side of the bidirectional screw rod 4, and the L-shaped fixing plates 5 are slidably connected to the limit rod 3. When the old paper roll needs to be peeled off, the two L-shaped fixing plates 5 can be driven to gather toward the middle by rotating the bidirectional screw rod 4, so that the position of the straight tube 13 can be adjusted, and then the purpose of peeling off the old paper roll can be achieved. The above structure reduces the manual operation space, saves time and effort, and improves work efficiency.

[0034] Reference Figure 3 A limiting component is provided inside the side panel 8, and the limiting component includes a limiting groove 2 10 opened inside the side panel 8. The limiting groove 2 10 is slidably connected to the limiting block 11 inside. The two limiting blocks 11 are respectively fixedly connected to the two ends of the bottom of the U-shaped plate 12. Through the coordinated use of the limiting groove 2 10 and the limiting block 11, the movement trajectory of the U-shaped plate 12 can be limited. An important role can be played, thereby ensuring the normal operation of the high-pressure nozzle 14.

[0035] Reference Figure 4 , an anti-winding component is provided inside the mounting plate 2, and the anti-winding component includes a receiving groove opened inside the mounting plate 2 and located on one side of the frame groove 19, the inner wall of the receiving groove is slidably connected to a limiting plate 18, and a limiting groove 7 is opened inside the mounting plate 2 and located between the receiving groove and the frame groove 19, and a bellows 17 is fixedly connected between the two straight pipes 13, wherein one section of the straight pipe 13 extends to the interior of the receiving groove and is fixedly connected to the limiting plate 18. When the straight pipe 13 and the high-pressure nozzle 14 move laterally, the limiting plate 18 will be driven to move in the receiving groove, and the role of the receiving groove can have a receiving effect on the water inlet pipe, and through the coordinated use of the limiting groove 7 and the limiting plate 18, a certain limiting effect can be played to prevent the water inlet pipe from being affected by the movement of the straight pipe 13 and causing anti-winding.

[0036] Reference Figure 4 The side of the limiting plate 18 away from the straight pipe 13 is fixedly connected to the water inlet pipe. The limiting plate 18 is a hollow structure. Through the setting of the hollow structure, water can be transported to the inside of the straight pipe 13 through the water inlet pipe and the limiting plate 18.

[0037] Reference Figure 3 A servo motor 2 is fixedly installed on one side of the U-shaped plate 12 close to the L-shaped fixed plate 5. The output shaft of the servo motor 2 is fixedly connected to the corresponding worm 15. The rotation of the output shaft of the servo motor 2 can drive the worm 15 to rotate.

[0038] Reference Figure 3, scale lines 16 are fixedly connected to both sides of the side plate 8. By setting the scale lines 16, the rotation angles of the high-pressure nozzle 14 and the U-shaped plate 12 can be accurately controlled.

[0039] Reference Figure 1 A servo motor 6 is fixedly installed on the outside of the mounting plate 2. The output shaft of the servo motor 6 extends to the inside of the frame groove 19 and is fixedly connected to the bidirectional screw rod 4. The rotation of the output shaft of the servo motor 6 can drive the bidirectional screw rod 4 to rotate, thereby realizing power transmission.

[0040] Working principle: First, when the old paper roll needs to be peeled off, the servo motor 6 can be controlled by the external control device to start, and the output end of the external water pump is connected to the water inlet pipe. Then, through the rotation of the bidirectional screw rod 4, the two L-shaped fixing plates 5 can be driven to gather toward the middle, so that the position of the straight pipe 13 can be adjusted. Then, the bidirectional screw rod 4 is controlled to rotate in the opposite direction, and the external water pump is controlled to supply water, so that the L-shaped fixing plates 5 and the straight pipe 13 are reset, thereby achieving the purpose of peeling off the old paper roll. The above structure reduces the manual operation space, saves time and effort, and improves work efficiency.

[0041] When the water cutting angle of the high-pressure nozzle 14 needs to be adjusted, the output shaft of the servo motor 2 can be controlled to rotate. Through the rotation of the worm 15, the spiral shape of the worm 15 is engaged with the tooth surface of the worm wheel 9, producing a transmission effect, so that the spiral surface of the worm 15 can move along the teeth of the worm wheel 9, thereby driving the U-shaped plate 12 and the high-pressure nozzle 14 above it to slide on the side plate 8, so that the appropriate cutting and blowing angle can be adjusted according to actual production needs;

[0042] When the straight pipe 13 and the high-pressure nozzle 14 move laterally, the limiting plate 18 will be driven to move in the receiving groove. The receiving groove can store the water inlet pipe, and the cooperation of the limiting groove 7 and the limiting plate 18 can play a certain limiting role, thereby preventing the water inlet pipe from being affected by the movement of the straight pipe 13 and causing anti-entanglement.

[0043] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0044] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.

Claims

1. A water needle roll-changing air blowing device, comprising a textile machine frame (1), characterized in that: A mounting plate (2) is fixedly installed on one side of the textile frame (1), a frame groove (19) is opened inside the mounting plate (2), L-shaped fixing plates (5) are slidably installed at both ends of the frame groove (19), the top of each L-shaped fixing plate (5) is fixedly connected to a semi-adjusting roller (20), the outer side of each semi-adjusting roller (20) is fixedly connected to a worm gear (9), both sides of each semi-adjusting roller (20) are fixedly connected to a side plate (8), a U-shaped plate (12) is slidably installed between the tops of the two side plates (8), two sections of straight pipes (13) are fixedly connected to the top of each U-shaped plate (12), one end of each straight pipe (13) close to the textile frame (1) is fixedly installed with a high-pressure nozzle (14), a worm (15) is rotatably installed on the inner wall of the U-shaped plate (12), and the worm (15) is meshed with the worm gear (9).

2. The air blowing device for water needle roll changing according to claim 1, characterized in that: A lateral adjustment component is provided inside the mounting plate (2), and the lateral adjustment component includes a bidirectional screw rod (4) rotatably connected to the inside of the frame groove (19), a limit rod (3) fixedly connected inside the frame groove (19) and below the bidirectional screw rod (4), and two L-shaped fixing plates (5) are respectively threadedly connected to the two ends of the outside of the bidirectional screw rod (4), and the L-shaped fixing plates (5) are both slidably connected to the limit rod (3).

3. The air blowing device for water needle roll changing according to claim 1, characterized in that: A limiting assembly is provided inside the side plate (8), and the limiting assembly includes a second limiting groove (10) opened inside the side plate (8), and the interior of the second limiting groove (10) is slidably connected to a limiting block (11), and the two limiting blocks (11) are fixedly connected to the two ends of the bottom of the U-shaped plate (12) respectively.

4. The air blowing device for water needle roll changing according to claim 1, characterized in that: An anti-winding component is provided inside the mounting plate (2), and the anti-winding component includes a receiving groove opened inside the mounting plate (2) and located on one side of the frame groove (19), the inner wall of the receiving groove is slidably connected to a limiting plate (18), a limiting groove (7) is opened inside the mounting plate (2) and located between the receiving groove and the frame groove (19), a corrugated pipe (17) is fixedly connected between the two sections of the straight pipe (13), and one section of the straight pipe (13) extends to the inside of the receiving groove and is fixedly connected to the limiting plate (18).

5. The air blowing device for changing the roll of a water needle according to claim 4, characterized in that: A water inlet pipe is fixedly connected to the side of the limiting plate (18) away from the straight pipe (13), and the limiting plate (18) is a hollow structure.

6. The air blowing device for water needle roll changing according to claim 1, characterized in that: A servo motor 2 is fixedly mounted on one side of the U-shaped plate (12) close to the L-shaped fixed plate (5), and an output shaft of the servo motor 2 is fixedly connected to a corresponding worm (15).

7. The air blowing device for water needle roll changing according to claim 1, characterized in that: Scale lines (16) are fixedly connected to both sides of the side plate (8).

8. The air blowing device for water needle roll changing according to claim 1, characterized in that: A servo motor 1 (6) is fixedly mounted on the outer side of the mounting plate (2), and the output shaft of the servo motor 1 (6) extends into the interior of the frame slot (19) and is fixedly connected to the bidirectional screw rod (4).