Sealing mechanism of double-end filling production line

The double capping mechanism achieves efficient and precise buckling of the bottle cap, solves the problem of low efficiency of the sealing mechanism in the existing technology, improves the packaging quality and production efficiency, and has strong adaptability.

CN223327791UActive Publication Date: 2025-09-12SHANGHAI YUZHENG MASCH CO LTD
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Patent Information

Application Number
CN202422730441.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-12
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The sealing mechanism of the existing double-head filling production line is difficult to achieve efficient, stable and fast bottle cap sealing, especially the sealing needs of aromatherapy deodorant cream products are not met.

Method used

A double capping mechanism was designed, including a cap feeding module, a first capping module and a second capping module. The bottle caps were output through a vibrating plate, and the capping cylinder and height adjustment assembly were used to achieve initial fastening and secondary compaction of the bottle caps, which can adapt to filling bottles and caps of different specifications.

Benefits of technology

It improves the sealing quality and production efficiency of bottle caps, reduces manual intervention, has strong adaptability, and can flexibly cope with filling bottles and caps of different specifications.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a sealing mechanism of a double-end filling production line. The sealing mechanism comprises a conveying line, a cover conveying module, a first cover pressing module and a second cover pressing module, the conveying line is used for vertically conveying filling bottles; the cover feeding module is connected with the first cover pressing module, and the first cover pressing module and the second cover pressing module are arranged above the conveying line. The cap conveying module outputs bottle caps and conveys the bottle caps to the first cap pressing module, the first cap pressing module preliminarily buckles the bottle caps to bottle openings of filling bottles, and the second cap pressing module compacts the bottle caps of the bottle openings for the second time. According to the utility model, double capping is adopted, so that the efficient and accurate buckling of the bottle cap is realized, and the packaging quality is improved. Meanwhile, all the modules are highly automatic, manual intervention is reduced, the production efficiency is remarkably improved, adaptability is high, and filling bottles and bottle caps of different specifications can be flexibly handled.
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Description

Technical Field

[0001] The utility model relates to the technical field of sealing, in particular to a sealing mechanism of a double-head filling production line. Background Art

[0002] In modern production, filling production lines are essential equipment in many industries, particularly in the food, pharmaceutical, chemical, and daily chemical sectors. Their efficiency and precision directly impact product quality and production costs. With the continuous advancement of technology, the automation level of filling production lines is increasing. Dual-head filling production lines, with their high efficiency and precision, have become the preferred choice for many companies.

[0003] In existing technology, dual-end filling production lines typically consist of multiple mechanisms, including a loading mechanism, metering mechanism, filling mechanism, and sealing mechanism. The sealing mechanism is the final step in the filling line, and its performance directly impacts the product's sealability, shelf life, and overall quality. For aromatherapy deodorant creams, sealing simply requires pressing the bottle cap firmly against the bottle opening. Therefore, designing an efficient, stable, and fast sealing mechanism to meet the needs of dual-end filling production lines has become a pressing issue. Summary of the Invention

[0004] According to an embodiment of the present utility model, a sealing mechanism of a double-head filling production line is provided, comprising: a conveying line, a cap feeding module, a first capping module and a second capping module;

[0005] The conveyor line transports filling bottles vertically;

[0006] The cap feeding module is connected with the first cap pressing module, and the first cap pressing module and the second cap pressing module are arranged above the conveying line;

[0007] The cap feeding module outputs the bottle cap and conveys it to the first capping module. The first capping module initially fastens the bottle cap to the bottle mouth of the filling bottle, and the second capping module compacts the bottle cap at the bottle mouth for a second time.

[0008] Furthermore, the cap feeding module comprises: a support base and a vibration plate;

[0009] The support base supports and fixes the vibration plate;

[0010] The vibration plate is connected to the first capping module, and the vibration plate vibrates and outputs the bottle caps to the capping module.

[0011] Furthermore, the first capping module comprises: a first mounting frame, a capping cylinder, a material receiving plate, a pair of supporting plates and a pair of torsion springs;

[0012] The first mounting frame is fixed on the conveyor line;

[0013] The capping cylinder and the receiving plate are fixed on the first mounting frame;

[0014] The receiving plate is connected to the output end of the cap feeding module to receive the bottle caps output by the cap feeding module. The receiving plate is provided with a cap outlet hole that is adapted to the bottle cap.

[0015] A pair of supporting plates are respectively arranged on the material receiving plate through a pair of torsion springs and are respectively arranged on two opposite sides of the cap outlet hole, and the supporting plates support the bottle caps located in the cap outlet hole;

[0016] The capping cylinder is opposite to the capping hole;

[0017] The capping cylinder extends to press the bottle cap, driving a pair of supporting plates to flip over, thereby pressing the bottle cap to snap onto the bottle mouth.

[0018] Furthermore, the first capping module further comprises: a clamping cylinder, which is fixed on the first mounting frame and clamps and fixes the filling bottle.

[0019] Furthermore, the first capping module also includes: a pair of positioning cylinders, which are arranged on the side walls of the conveyor line. The conveyor line conveys the filled bottles between the pair of positioning cylinders, and the pair of positioning cylinders extend to position the filled bottles.

[0020] Furthermore, the second capping module comprises: a second mounting frame, a pair of height adjustment components, a conveyor belt and a pair of side plates;

[0021] The second mounting frame is fixed on the conveyor line;

[0022] The height adjustment component is arranged on the second mounting frame;

[0023] A pair of side plates are fixed on both sides of the conveyor belt;

[0024] The conveyor belt is connected to a pair of height adjustment components through a pair of side plates. The conveyor belt is tilted and suspended above the conveyor line through a pair of height adjustment components. The distance between the conveyor belt and the conveyor line gradually decreases along the conveying direction of the conveyor line. The conveyor belt compacts the bottle caps at the bottle mouth for the second time.

[0025] A pair of height adjustment components are used to adjust the height of the conveyor belt.

[0026] Furthermore, the height adjustment assembly includes: a screw, a fixing plate, a nut and a handwheel;

[0027] Both ends of the fixed plate are fixedly connected to a pair of side plates respectively;

[0028] The nut is fixed to the second mounting bracket;

[0029] The two ends of the screw are connected to the fixed plate and the handwheel respectively, the screw passes through the nut and the second mounting bracket, and is screwed to the nut;

[0030] The hand wheel rotates to drive the screw to move up and down, thereby driving the fixed plate and conveyor belt to move up and down.

[0031] The sealing mechanism of the dual-head filling production line according to the present invention utilizes dual capping to achieve efficient and precise capping of the bottle caps, improving packaging quality. Furthermore, the highly automated nature of each module reduces manual intervention, significantly improving production efficiency. Furthermore, the line is highly adaptable and can flexibly handle different sizes of filled bottles and caps.

[0032] It is to be understood that both the foregoing general description and the following detailed description are exemplary, and are intended to provide further explanation of the technology as claimed. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 This is a structural diagram of the sealing mechanism of the double-head filling production line according to an embodiment of the present utility model;

[0034] Figure 2 This is a structural diagram of the first capping module of the sealing mechanism of the double-head filling production line according to an embodiment of the present utility model;

[0035] Figure 3 It is a cross-sectional view of a material receiving plate of a sealing mechanism of a double-head filling production line according to an embodiment of the present utility model;

[0036] Figure 4 This is a structural diagram of the second capping module of the sealing mechanism of the double-head filling production line according to an embodiment of the present utility model. DETAILED DESCRIPTION

[0037] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings to further illustrate the present invention.

[0038] First, combine Figures 1 to 4 The sealing mechanism of the double-head filling production line according to the embodiment of the present invention is described, which is used for sealing filling bottles and has a wide range of application scenarios.

[0039] like Figures 1 to 4 As shown, the sealing mechanism of the double-head filling production line of the embodiment of the utility model includes: a conveyor line 1, a cap feeding module 2, a first capping module 3 and a second capping module 4.

[0040] Specifically, if Figures 1 to 4As shown, in this embodiment, the conveyor line 1 vertically conveys filled bottles 5; the capping module 2 is connected to the first capping module 3, and the first capping module 3 and the second capping module 4 are arranged above the conveyor line 1; the capping module 2 outputs the bottle cap 66 and conveys it to the first capping module 3. The first capping module 3 initially fastens the bottle cap 6 to the bottle mouth of the filled bottle 5, ensuring the initial positioning of the bottle cap 6. The second capping module 4 then compacts the bottle cap 6 at the bottle mouth for a second time, further ensuring the sealing and stability of the bottle cap 6. The dual capping modules effectively ensure the tight fit of the bottle cap 6, improving the packaging quality. A highly automated production process is formed between the modules. The continuous and orderly operation method reduces manual intervention and significantly improves production efficiency.

[0041] Further, if Figures 1 to 4 As shown, in this embodiment, the cap feeding module 2 includes: a support base 21 and a vibration plate 22; the support base 21 supports and fixes the vibration plate 22; the vibration plate 22 is connected to the first capping module 3, and the vibration plate 22 vibrates and outputs the bottle caps 6 to the capping module, thereby realizing the automatic and orderly output and delivery of the bottle caps 6, and has strong adaptability.

[0042] Further, if Figures 1 to 4 As shown, in this embodiment, the first capping module 3 includes: a first mounting frame 31, a capping cylinder 32, a material receiving plate 33, a pair of supporting plates 34 and a pair of torsion springs 35;

[0043] The first mounting frame 31 is fixed on the conveyor line 1 to achieve overall support and stability of the first capping module 3;

[0044] The capping cylinder 32 and the receiving plate 33 are fixed on the first mounting frame 31;

[0045] The receiving plate 33 is connected to the output end of the cap feeding module 2 to receive the bottle caps 6 output by the cap feeding module 2. The receiving plate 33 is provided with a cap outlet hole, which is adapted to fit the bottle caps 6. The bottle caps 6 fall from the cap outlet hole and are output to the bottle mouths of the filling bottles 5.

[0046] A pair of supporting plates 34 are respectively arranged on the receiving plate 33 through a pair of torsion springs 35 and are respectively arranged on opposite sides of the cap outlet hole. The supporting plates 34 support the bottle caps 6 located in the cap outlet hole and can effectively prevent the bottle caps 6 from falling immediately after reaching the cap outlet hole. The torsion springs 35 can realize the support, flipping and reset of the supporting plates 34.

[0047] The capping cylinder 32 is opposite to the capping hole to ensure that the capping cylinder 32 accurately acts on the corresponding bottle cap 6. The output end of the capping cylinder 32 can fix the pressure plate, thereby increasing the action area on the bottle cap 6 and reducing stress concentration.

[0048] When the bottle cap 6 is fastened to the bottle mouth of the filling bottle 5, the capping cylinder 32 extends and presses the bottle cap 6 located at the cap outlet hole downward. The bottle cap 6 is subjected to the downward squeezing force, which drives a pair of supporting plates 34 to flip open, thereby opening the cap outlet hole, and the bottle cap 6 is pressed and fastened to the bottle mouth. After the fastening is completed, the capping cylinder 32 retracts, and the supporting plates 34 are reset under the action of the torsion spring 35, waiting for the next pressing of the bottle cap 6.

[0049] Further, if Figures 1 to 4 As shown, in this embodiment, the first capping module 3 further includes: a clamping cylinder 36, which is fixed on the first mounting frame 31. The clamping cylinder 36 clamps and fixes the filling bottle 5 to ensure that it does not move or shake during the capping process, which helps to improve the accuracy and stability of the capping and ensure that the bottle cap 6 can be accurately fastened to the bottle mouth.

[0050] Further, if Figures 1 to 4 As shown, in this embodiment, the first capping module 3 further includes: a pair of positioning cylinders, which are arranged on the side walls of the conveyor line 1. The conveyor line 1 conveys the filled bottles 5 between the pair of positioning cylinders, and the pair of positioning cylinders extend to position the filled bottles 5. For the convenience of description, the pair of positioning cylinders are divided into a first positioning cylinder 37 and a second positioning cylinder 38. The first positioning cylinder 37 is closer to the second capping module 4 than the second positioning cylinder 38. During use, the first positioning cylinder 37 extends first. When the filled bottle 5 is conveyed to contact the first positioning cylinder 37, the second positioning cylinder 38 extends to block the subsequent bottle cap 6 and prevent it from moving forward. At the same time, it cooperates with the first positioning cylinder 37 to achieve positioning of the filled bottle 5 for the capping operation.

[0051] Further, if Figures 1 to 4 As shown, in this embodiment, the second capping module 4 includes: a second mounting frame 41, a pair of height adjustment components, a conveyor belt 42 and a pair of side plates 43;

[0052] The second mounting bracket 41 is fixed on the conveyor line 1;

[0053] The height adjustment assembly is arranged on the second mounting frame 41;

[0054] A pair of side plates 43 are respectively fixed on both sides of the conveyor belt 42 to achieve installation and fixation of the conveyor belt 42;

[0055] The conveyor belt 42 is connected to a pair of height-adjusting components via a pair of side plates 43. The conveyor belt 42 is tilted and suspended above the conveyor line 1 via the pair of height-adjusting components. The distance between the conveyor belt 42 and the conveyor line 1 gradually decreases along the conveying direction of the conveyor line 1. The conveyor belt 42 performs secondary compaction on the bottle caps 6 at the bottle mouths. The conveyor belt 42 adopts the existing, tilted arrangement of the conveyor belt 42, so that when the filled bottles 5 are conveyed, the bottle caps 6 receive gradually increasing downward pressure, thereby ensuring that the bottle caps 6 are tightly fastened to the bottle mouths. This secondary compaction mechanism helps to improve the packaging quality.

[0056] A pair of height adjustment components are used to adjust the height of the conveyor belt 42 to adapt to filling bottles 5 and bottle caps 6 of different specifications, and ensure that the conveyor belt 42 can generate appropriate pressure when compacting the bottle caps 6.

[0057] Further, if Figures 1 to 4 As shown, in this embodiment, the height adjustment assembly includes: a screw 45, a fixing plate 46, a nut 47 and a hand wheel 48;

[0058] Both ends of the fixing plate 46 are fixedly connected to a pair of side plates 43;

[0059] The nut 47 is provided on the second mounting bracket 41 to provide a stable support point for the screw 45;

[0060] The two ends of the screw rod 45 are connected to the fixing plate 46 and the hand wheel 48 respectively. The screw rod 45 passes through the nut 47 and the second mounting bracket 41 and is screwed to the nut 47.

[0061] When the inclination needs to be adjusted, the hand wheel 48 is manually rotated to drive the screw rod 45 to move up and down, thereby driving the fixing plate 46 and the conveyor belt 42 to move up and down.

[0062] Working principle: The vibration plate 22 vibrates and outputs the bottle cap 6 to the receiving plate 33. When the conveyor line 1 conveys the filled bottle 5 to the bottom of the receiving plate 33, a pair of positioning cylinders are positioned, and at the same time, the clamping cylinder 36 clamps the filled bottle 5, and the capping cylinder 32 squeezes the bottle cap 6 downward to buckle it to the bottle mouth. After the buckling is completed, the positioning cylinder and the clamping cylinder 36 are released, and the conveyor line 1 continues to convey the filled bottle 5 to the bottom of the conveyor belt 42 to buckle and compact the bottle cap 6.

[0063] Above, refer to Figures 1 to 4 This article describes the sealing mechanism of a dual-head filling production line according to an embodiment of the present invention. It employs dual capping to achieve efficient and precise capping, improving packaging quality. Furthermore, each module is highly automated, reducing manual intervention and significantly improving production efficiency. Furthermore, the system is highly adaptable and can flexibly handle different sizes of bottles and caps.

[0064] It should be noted that, in this specification, the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, the elements defined by the phrase "comprising..." do not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the elements.

[0065] Although the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. After reading the above description, various modifications and alternatives to the present invention will be readily apparent to those skilled in the art. Therefore, the scope of protection of the present invention shall be defined by the appended claims.

Claims

1. A sealing mechanism for a double-head filling production line, characterized in that: It includes: conveying line, cap feeding module, first cap pressing module and second cap pressing module; The conveyor line conveys the filling bottles vertically; The cap feeding module is connected with the first cap pressing module, and the first cap pressing module and the second cap pressing module are arranged above the conveying line; The cap feeding module outputs the bottle cap and conveys it to the first capping module. The first capping module initially fastens the bottle cap to the bottle mouth of the filling bottle, and the second capping module compacts the bottle cap at the bottle mouth for a second time.

2. The sealing mechanism of the double-head filling production line according to claim 1, characterized in that: The cap feeding module comprises: a support base and a vibration plate; The support seat supports and fixes the vibration plate; The vibration plate is connected to the first capping module, and the vibration plate vibrates and outputs the bottle caps to the capping module.

3. The sealing mechanism of the double-head filling production line according to claim 1, characterized in that: The first capping module comprises a first mounting frame, a capping cylinder, a receiving plate, a pair of supporting plates and a pair of torsion springs; The first mounting frame is fixed on the conveyor line; The capping cylinder and the material receiving plate are fixed on the first mounting frame; The receiving plate is connected to the output end of the cap feeding module to receive the bottle caps output by the cap feeding module. The receiving plate is provided with a cap outlet hole, which is adapted to fit the bottle cap. The pair of supporting plates are respectively arranged on the material receiving plate through the pair of torsion springs and are respectively arranged on two opposite sides of the cap outlet hole, and the supporting plates support the bottle cap located in the cap outlet hole; The capping cylinder is opposite to the capping hole; The capping cylinder extends to press the bottle cap, driving the pair of supporting plates to flip over, thereby pressing the bottle cap to buckle onto the bottle mouth.

4. The sealing mechanism of the double-head filling production line as claimed in claim 3, characterized in that: The first capping module further comprises: a clamping cylinder, wherein the clamping cylinder is fixed on the first mounting frame, and the clamping cylinder clamps and fixes the filling bottle.

5. The sealing mechanism of the double-head filling production line according to claim 3 or 4, characterized in that: The first capping module further comprises: a pair of positioning cylinders, the pair of positioning cylinders being arranged on the side walls of the conveyor line, the conveyor line conveying the filling bottles to between the pair of positioning cylinders, and the pair of positioning cylinders extending to position the filling bottles.

6. The sealing mechanism of the double-head filling production line according to claim 1, characterized in that: The second capping module comprises: a second mounting frame, a pair of height adjustment components, a conveyor belt and a pair of side plates; The second mounting frame is fixed on the conveyor line; The height adjustment component is arranged on the second mounting frame; The pair of side plates are respectively fixed on both sides of the conveyor belt; The conveyor belt is connected to the pair of height-adjusting components via the pair of side plates, the conveyor belt is tiltedly suspended above the conveyor line via the pair of height-adjusting components, the distance between the conveyor belt and the conveyor line gradually decreases along the conveying direction of the conveyor line, and the conveyor belt compacts the bottle caps of the bottle mouths for a second time; The pair of height adjustment components are used to adjust the height of the conveyor belt.

7. The sealing mechanism of the double-head filling production line according to claim 6, characterized in that: The height adjustment assembly comprises: a screw, a fixing plate, a nut and a handwheel; Both ends of the fixing plate are fixedly connected to the pair of side plates respectively; The nut is fixed on the second mounting bracket; The two ends of the screw are respectively connected to the fixing plate and the hand wheel, and the screw passes through the nut and the second mounting bracket and is screwed to the nut; The hand wheel rotates to drive the screw rod to move up and down, thereby driving the fixed plate and the conveyor belt to move up and down.