Galvanized strip steel surface quality improving device

By designing a device to improve the surface quality of galvanized strip steel, and adopting a combination of a motor-driven sliding plate and a high-pressure nozzle air jet, the problems of unstable fixation and uneven cooling are solved, efficient cleaning and cooling of the galvanized strip steel is achieved, and the surface quality and safety are improved.

CN223329365UActive Publication Date: 2025-09-12TIANJIN DONGPENG NEW ENERGY TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422479020.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-09-12
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

Existing galvanized strip surface treatment devices cannot fully fix the strip, resulting in uneven cooling and poor cleaning of surface impurities, which affects product quality.

Method used

A device for improving the surface quality of galvanized strip steel was designed, which included an operating frame, a cleaning mechanism and a fixing clamp. The sliding of the storage plate was driven by a motor, and the high-pressure nozzle and air jet were combined to achieve comprehensive cooling and cleaning of the strip steel, and the surface impurities were removed by using high-pressure water and air flow.

Benefits of technology

It achieves precise positioning and uniform cooling and cleaning of the strip, improves the size and shape accuracy of the product, ensures surface quality, reduces safety hazards, and enhances the cleaning effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223329365U_ABST
    Figure CN223329365U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of galvanized strip steel, and discloses a galvanized strip steel surface quality improving device which comprises an operation frame, first motors are fixedly connected to the outer walls of the left side and the right side of the operation frame, the output ends of the first motors are fixedly connected with rotating shafts, and the other ends of the rotating shafts are fixedly connected with rotating rods. The other end of the rotating rod is rotatably connected with a sliding block, guide rails are arranged on the inner walls of the left side and the right side of the operating frame, a storage plate is slidably connected between the two adjacent guide rails, semicircular limiting blocks are fixedly connected to the middles of the left side and the right side of the storage plate, and the inner walls of the semicircular limiting blocks are slidably connected with the outer wall of the sliding block. According to the galvanized strip steel cooling and cleaning device, position deviation in the machining process is reduced, the size and shape precision of products is improved, the risk of strip steel moving is reduced through the stable fixing device, and therefore potential safety hazards of worker operation are reduced, and it can be guaranteed that galvanized strip steel is evenly and thoroughly cooled and cleaned through the back-and-forth moving device.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of galvanized steel strips, in particular to a device for improving the surface quality of galvanized steel strips. Background Art

[0002] Galvanized steel strip is made by coating the strip with zinc to enhance its corrosion resistance and durability. The strip is then pickled to remove the oxide layer and impurities on the surface. The strip is then immersed in a molten zinc bath to adhere to the zinc layer on the surface. The strip is rapidly cooled to solidify the zinc coating, and then rolled to smooth the surface. Galvanized steel strip is widely used in the construction, automotive and home appliance fields because its corrosion resistance and strength make it suitable for a variety of environments and uses.

[0003] The galvanized strip surface quality improvement device is designed to improve the surface finish and overall quality of the galvanized strip during the production process. The surface quality of the galvanized strip directly affects its subsequent performance and appearance, so improving the surface quality is the key. It includes a surface cleaning device, cooling equipment and a surface adjustment and leveling device. These devices are used in conjunction to ensure that the surface quality of the galvanized strip meets the requirements and avoid defects during the production process.

[0004] Galvanized steel strips are widely used in the construction industry, home appliance industry and pipeline industry for corrosion protection of roofs, walls and steel structures, manufacturing of electrical appliance housings and internal components, and manufacturing of various corrosion-resistant pipes and accessories. These equipment require good surface treatment. The existing galvanized steel strip surface treatment devices do not fully treat the galvanized steel strips, cannot fix the steel strips, have poor treatment quality, and lack equipment for accelerated cooling and cleaning of surface impurities and dust. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a galvanized strip surface quality improvement device, which aims to improve the problems in the prior art of lack of fixing device, incomplete strip surface treatment and poor accelerated cooling surface cleaning effect.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a galvanized strip steel surface quality improving device, comprising an operating frame, the left and right outer walls of the operating frame are fixedly connected to motor 1, the output end of the motor 1 is fixedly connected to a rotating shaft, the other end of the rotating shaft is fixedly connected to a rotating rod, the other end of the rotating rod is rotatably connected to a sliding block, the left and right inner walls of the operating frame are provided with guide rails, a storage plate is slidably connected between two adjacent guide rails, and the middle parts of the left and right sides of the storage plate are fixedly connected to semicircular limit blocks, and the inner wall of the semicircular limit block is aligned with the outer wall of the sliding block The bottom of the storage plate is fixedly connected to motor 2, the output end of motor 2 is fixedly connected to a connecting rod, the left and right sides of the connecting rod are rotatably connected to the transmission rod, the top of the storage plate is fixedly connected to a rectangular limit block, the front and rear inner walls of the rectangular limit block are slidably connected to a slider, the bottom of the slider is rotatably connected to the other end of the transmission rod, the outer walls of the two sliders are fixedly connected to a fixing clamp, the outer wall of the fixing clamp is slidably connected to the inner wall of the rectangular limit block, and a cleaning mechanism is provided on the top of the operating frame, which is used to cool and clean the surface of the strip steel.

[0007] As a further description of the above technical solution:

[0008] The cleaning mechanism includes a fixed frame, the bottom of the fixed frame is fixedly connected to the top of the operating frame, the top of the fixed frame is fixedly connected to a cooling water tank, the bottom of the cooling water tank passes through a pressurized water pump and is fixedly connected to a pressurized water pump, the bottom of the pressurized water pump is fixedly connected to a connecting pipe, the bottom end of the connecting pipe is evenly fixedly connected to a pressurized nozzle, the left and right sides of the bottom of the fixed frame are fixedly connected to an air pump, the bottom end of the air pump is fixedly connected to an air guide pipe, and the bottom of the adjacent sides of the two air guide pipes are fixedly connected to an air nozzle.

[0009] As a further description of the above technical solution:

[0010] Drainage grooves are provided around the top of the storage plate, and drainage holes are provided at the bottoms of the left and right sides of the drainage grooves.

[0011] As a further description of the above technical solution:

[0012] The four corners of the bottom of the operating frame are all fixedly connected with round connecting columns, and the bottoms of the round connecting columns are fixedly connected with the base frame.

[0013] As a further description of the above technical solution:

[0014] Anti-collision pads are fixedly connected at the four corners of the operating frame, and diagonal support columns are fixedly connected at the four included angles between the operating frame and the fixed frame.

[0015] As a further description of the above technical solution:

[0016] The adjacent parts of the base frame and the operating frame are fixedly connected with oblique connecting columns, and the outer walls of the four corners of the base frame are fixedly connected with the inner walls of the anti-collision pad.

[0017] As a further description of the above technical solution:

[0018] A controller is fixedly connected to the front side of the operating frame, and the controller is electrically connected to the first motor, the second motor, the cooling water tank and the air guide pipe.

[0019] As a further description of the above technical solution:

[0020] The four corners of the bottom of the chassis are all fixedly connected with support columns, and the bottom ends of the support columns are fixedly connected with buffer pads.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the present invention, the storage plate moves back and forth in the guide rail to fully cool and clean the steel strip. The two fixing clamps move relative to each other to fix the steel strip. The fixing device can accurately position and hold the steel strip, reducing position deviation during processing and improving the size and shape accuracy of the product. The stable fixing device reduces the risk of steel strip movement, thereby reducing the safety hazards of workers' operations. The back-and-forth moving device can ensure that the galvanized steel strip is cooled and cleaned evenly and thoroughly.

[0023] 2. In the present invention, the cooling water tank sprays cooling water onto the galvanized steel strip through a pressurized nozzle to accelerate the cooling of the steel strip. The air pump ejects gas through an air nozzle to form an air flow, thereby cleaning the dust on the galvanized steel strip. The cooling water accelerates the cooling speed and temperature of the steel strip to avoid surface defects caused by uneven cooling. By using high-pressure air, impurities on the surface of the galvanized steel strip are effectively cleaned to ensure the surface quality of the final product. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a front perspective view of an operating frame of a device for improving the surface quality of galvanized steel strips proposed in the utility model;

[0025] Figure 2 This is a top view of the operating frame of a device for improving the surface quality of galvanized steel strip proposed in the utility model;

[0026] Figure 3 This is a partial structural diagram of a storage plate of a device for improving the surface quality of galvanized steel strip proposed in the utility model;

[0027] Figure 4 This is a partial structural diagram of a cleaning mechanism of a device for improving the surface quality of galvanized steel strip proposed in the present invention;

[0028] Figure 5 This is a schematic diagram of the partial structure of a fixing clamp of a device for improving the surface quality of galvanized steel strip proposed in the utility model.

[0029] Legend:

[0030] 1. Operating frame; 2. Cleaning mechanism; 201. Fixed frame; 202. Cooling water tank; 203. Pressurized water pump; 204. Connecting pipe; 205. Pressurized nozzle; 206. Air pump; 207. Air guide pipe; 208. Air nozzle; 3. Motor 1; 4. Rotating shaft; 5. Rotating rod; 6. Sliding block; 7. Guide rail; 8. Storage plate; 9. Semicircular limit block; 10. Motor 2; 11. Connecting rod; 12. Transmission rod; 13. Rectangular limit block; 14. Slider; 15. Fixed clamp; 16. Drain trough; 17. Drain hole; 18. Anti-collision pad; 19. Diagonal support column; 20. Controller; 21. Base frame; 22. Diagonal connecting column; 23. Support column; 24. Buffer pad; 25. Circular connecting column. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Please see the attached Figure 1 , Attachment Figure 3 and attached Figure 5, the utility model provides an embodiment: a galvanized strip steel surface quality improvement device, including an operating frame 1, the left and right outer walls of the operating frame 1 are fixedly connected to a motor 3, the output end of the motor 3 is fixedly connected to a rotating shaft 4, the other end of the rotating shaft 4 is fixedly connected to a rotating rod 5, the other end of the rotating rod 5 is rotatably connected to a sliding block 6, the left and right inner walls of the operating frame 1 are provided with guide rails 7, and a storage plate 8 is slidably connected between the two adjacent guide rails 7. The output ends of the motor 3 are fixedly connected to a rotating shaft 4 to ensure that the power of the motor can be effectively transmitted to the rotating shaft 4. The rotating rod 5 enables the rotational motion of the rotating shaft 4 to be converted into the linear motion of the rotating rod 5. The adjacent positions of the two guide rails 7 provide a stable sliding path for the storage plate 8. The middle parts of the left and right sides are fixedly connected with semicircular limit blocks 9, the inner wall of the semicircular limit block 9 is slidably connected to the outer wall of the sliding block 6, the bottom of the storage plate 8 is fixedly connected to the motor 2 10, the output end of the motor 2 10 is fixedly connected to the connecting rod 11, the left and right sides of the connecting rod 11 are rotatably connected to the transmission rod 12, the top of the storage plate 8 is fixedly connected with a rectangular limit block 13, the front and rear inner walls of the rectangular limit block 13 are slidably connected with a slider 14, the bottom of the slider 14 is rotatably connected to the other end of the transmission rod 12, the outer walls of the two sliders 14 are fixedly connected with a fixing clip 15, the outer wall of the fixing clip 15 is slidably connected to the inner wall of the rectangular limit block 13, and sliding grooves are designed on the front and rear inner walls of the rectangular limit block 13 to allow the slider 14 to slide smoothly inside it. The bottom of each slider 14 is rotatably connected to the transmission rod 12 to ensure that the slider 14 can move accordingly with the movement of the transmission rod 12. The fixing clamp 15 is used to clamp or fix other components. The fixing clamp 15 slides along the inner wall of the rectangular limit block 13 to achieve precise positioning and clamping functions. A cleaning mechanism 2 is provided on the top of the operating frame 1. The cleaning mechanism 2 is used to cool and clean the surface of the strip steel. Drainage grooves 16 are provided around the top of the storage plate 8. Drainage holes 17 are provided on the left and right bottom sides of the drainage grooves 16. The drainage grooves 16 can collect and guide excess liquid, and the drainage holes 17 facilitate the smooth discharge of liquid.

[0033] Specifically, motor 13 is the power source of the device, which can provide the necessary power to drive subsequent mechanical components. The function of the rotating shaft 4 is to transmit the power of motor 13 to other parts to ensure that the entire device can run smoothly. The design of the rotating rod 5 enables it to rotate flexibly, thereby driving the movement of the sliding block 6. The function of the guide rail 7 is to provide a stable sliding path for the storage plate 8. The two guide rails 7 are arranged adjacent to each other so that the storage plate 8 can slide smoothly between them. The storage plate 8 is the part of the device used to carry galvanized strip steel. The outer wall of the fixing clamp 15 and the inner wall of the rectangular limit block 13 can be slidably connected to enhance the stability of the entire device. At the top of the operating frame 1, the cleaning mechanism 2 ensures that the strip steel can be effectively cooled and cleaned during the production process. The drainage trough 16 can collect and guide excess liquid, and the drainage hole 17 facilitates the smooth discharge of liquid.

[0034] Please see the attached Figure 2 and attached Figure 4 The cleaning mechanism 2 includes a fixed frame 201, the bottom of the fixed frame 201 is fixedly connected to the top of the operating frame 1, the top of the fixed frame 201 is fixedly connected to a cooling water tank 202, the bottom of the cooling water tank 202 passes through a pressurized water pump 203 and is fixedly connected to the pressurized water pump 203, the bottom of the pressurized water pump 203 is fixedly connected to a connecting pipe 204, the bottom end of the connecting pipe 204 is evenly fixedly connected to a pressurized nozzle 205, the cooling water tank 202 provides cooling water, the pressurized water pump 203 pressurizes the water in the cooling water tank 202 to provide sufficient pressure during cleaning, the connecting pipe 204 sprays the high-pressure water flow evenly onto the surface to be cleaned through the pressurized nozzle 205, the left and right sides of the bottom of the fixed frame 201 are fixedly connected to an air pump 206, the air pump 2 The bottom end of 06 is fixedly connected to an air guide pipe 207, and the bottom of the adjacent side of the two air guide pipes 207 are fixedly connected to an air nozzle 208. The main function of the air pump 206 is to provide compressed air to enhance the cleaning effect. The air guide pipe 207 evenly sprays the compressed air onto the surface to be cleaned through the air nozzle 208 to further improve the cleaning effect. The front side of the operating frame 1 is fixedly connected to a controller 20, and the controller 20 is electrically connected to the motor 1 3, the motor 2 10, the cooling water tank 202 and the air guide pipe 207. The controller 20 is tightly integrated with the motor 1 3, the motor 2 10, the cooling water tank 202 and the air guide pipe 207 through electrical connection, thereby ensuring that the entire cleaning mechanism 2 can operate efficiently and accurately according to the user's instructions;

[0035] Specifically, the function of the cooling water tank 202 is to provide cooling water during the cleaning process to ensure the cleaning effect and the normal operation of the equipment. A pressurized water pump 203 runs through the bottom of the cooling water tank 202. The function of the pressurized water pump 203 is to pressurize the water in the cooling water tank 202 so that it can be sprayed out through the connecting pipe 204. The function of the pressurized nozzle 205 is to evenly spray the pressurized water of the pressurized water pump 203 into the cleaning area to achieve the best cleaning effect. The function of the air pump 206 is to provide compressed air to assist the cleaning process. The function of the air nozzle 208 is to evenly spray the compressed air delivered by the air duct 207 to achieve the purpose of assisting cleaning. The controller 20 is tightly integrated with the motor 1 3, the motor 2 10, the cooling water tank 202 and the air duct 207 through electrical connection, ensuring the efficient and stable operation of the entire cleaning process.

[0036] Please see the attached Figure 1 and attached Figure 2 The four corners of the bottom of the operating frame 1 are fixedly connected with round connecting columns 25, and the bottom of the round connecting columns 25 is fixedly connected to the base frame 21. The four corners of the operating frame 1 are fixedly connected with anti-collision pads 18. The four angles between the operating frame 1 and the fixed frame 201 are fixedly connected with diagonal support columns 19. The bottom of the round connecting columns 25 is fixedly connected to the base frame 21 to provide additional stability and support. The anti-collision pads 18 effectively reduce the collision and damage that may occur during use. The diagonal support columns 19 not only enhance the stability of the structure, but also prevent the operating frame 1 from deforming during use. Or displacement, the base frame 21 and the operating frame 1 are fixedly connected with oblique connecting columns 22, the outer walls of the four corners of the base frame 21 are fixedly connected to the inner wall of the anti-collision pad 18, the four corners of the bottom of the base frame 21 are fixedly connected with support columns 23, and the bottom ends of the support columns 23 are fixedly connected with buffer pads 24. The oblique connecting columns 22 can effectively disperse the load and reduce stress concentration. The support columns 23 can effectively support the entire structure to prevent it from tilting on heavy loads or uneven ground. The buffer pads 24 can absorb impact when the operating frame 1 is placed on the ground to reduce damage to the ground;

[0037] Specifically, the circular connecting column 25 provides stable support and connection functions, the base frame 21 ensures the stability of the entire structure, the anti-collision pad 18 can effectively absorb impact force and reduce collision damage that may occur during operation. The function of the diagonal support column 19 is to increase the rigidity and stability of the overall structure to prevent deformation or displacement during use. The buffer pad 24 can absorb impact force when the equipment falls to the ground, reduce damage to the ground, and also protect the equipment itself.

[0038] Working principle: When the surface quality of the galvanized steel strip needs to be improved, the motor 13 starts working when the controller 20 is started. The two motors 13 work at the same time to make the rotating rod 5 do circular motion through the rotating shaft 4. The sliding block 6 also makes a circular motion to drive the semicircular limit block 9 to move back and forth, thereby allowing the storage plate 8 to move back and forth in the guide rail 7 to fully cool and clean the steel strip. When the motor 2 10 works, it will pull the transmission rod 12 through the connecting rod 11. The sliding block 14 connected to the other end of the transmission rod 12 is also pulled at the same time, allowing the two fixing clamps 15 to move relative to each other, so that the steel strip can be fixed. The fixing device can accurately position and hold the steel strip, reduce position deviation during processing, and improve the size and shape accuracy of the product. The stable fixing device reduces the risk of steel strip movement, thereby reducing the safety hazards of workers' operation. The back and forth moving device can ensure that the galvanized steel strip is cooled and cleaned evenly and thoroughly.

[0039] When the surface quality of the galvanized strip needs to be improved, the pressurized water pump 203 starts working, and the cooling water drawn from the cooling water tank 202 flows into the pressurized nozzle 205 through the connecting pipe 204. The pressurized nozzle 205 sprays the cooling water onto the galvanized strip to accelerate the cooling of the strip. The pressurized water will also remove the attached impurities on the galvanized strip. The air pump 206 draws air into the air nozzle 208 through the air guide pipe 207. The air nozzle 208 sprays gas to form an airflow, which then cleans the dust on the galvanized strip. The cooling water accelerates the cooling speed and temperature of the strip to avoid surface defects caused by uneven cooling. By using high-pressure air, impurities on the surface of the galvanized strip are effectively cleaned to ensure the surface quality of the final product.

[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A device for improving the surface quality of galvanized steel strip, comprising an operating frame (1), characterized in that: The left and right outer walls of the operating frame (1) are fixedly connected to a motor 1 (3), the output end of the motor 1 (3) is fixedly connected to a rotating shaft (4), the other end of the rotating shaft (4) is fixedly connected to a rotating rod (5), the other end of the rotating rod (5) is rotatably connected to a sliding block (6), the left and right inner walls of the operating frame (1) are provided with guide rails (7), the two adjacent guide rails (7) are slidably connected to a storage plate (8), the left and right middle parts of the storage plate (8) are fixedly connected to a semicircular limiting block (9), the inner wall of the semicircular limiting block (9) is slidably connected to the outer wall of the sliding block (6), the bottom of the storage plate (8) is fixedly connected to a motor 2 (10), the motor The output ends of the two (10) are fixedly connected with a connecting rod (11), and the left and right sides of the connecting rod (11) are both rotatably connected to the transmission rod (12). The top of the storage plate (8) is fixedly connected with a rectangular limit block (13), and the front and rear inner walls of the rectangular limit block (13) are slidably connected with a slider (14). The bottom of the slider (14) is rotatably connected to the other end of the transmission rod (12). The outer walls of the two sliders (14) are fixedly connected with a fixing clamp (15), and the outer wall of the fixing clamp (15) is slidably connected to the inner wall of the rectangular limit block (13). A cleaning mechanism (2) is provided on the top of the operating frame (1), and the cleaning mechanism (2) is used to cool and clean the surface of the strip steel.

2. The device for improving the surface quality of galvanized steel strip according to claim 1, characterized in that: The cleaning mechanism (2) comprises a fixing frame (201), the bottom of the fixing frame (201) is fixedly connected to the top of the operating frame (1), the top of the fixing frame (201) is fixedly connected to a cooling water tank (202), the bottom of the cooling water tank (202) passes through a pressurized water pump (203) and is fixedly connected to the pressurized water pump (203), the bottom of the pressurized water pump (203) is fixedly connected to a connecting pipe (204), the bottom end of the connecting pipe (204) is evenly fixedly connected to a pressurized nozzle (205), the left and right sides of the bottom of the fixing frame (201) are fixedly connected to air pumps (206), the bottom end of the air pump (206) is fixedly connected to an air guide pipe (207), and the bottoms of the adjacent sides of the two air guide pipes (207) are fixedly connected to air nozzles (208).

3. The device for improving the surface quality of galvanized steel strip according to claim 1, characterized in that: Drainage grooves (16) are provided around the top of the storage plate (8), and drainage holes (17) are provided at the bottoms of the left and right sides of the drainage grooves (16).

4. The device for improving the surface quality of galvanized steel strip according to claim 1, characterized in that: The four corners of the bottom of the operating frame (1) are all fixedly connected with circular connecting columns (25), and the bottom of the circular connecting columns (25) is fixedly connected with a base frame (21).

5. The device for improving the surface quality of galvanized steel strip according to claim 1, characterized in that: Anti-collision pads (18) are fixedly connected at the four corners of the operating frame (1), and diagonal support columns (19) are fixedly connected at the four included angles between the operating frame (1) and the fixed frame (201).

6. The device for improving the surface quality of galvanized steel strip according to claim 4, characterized in that: The base frame (21) and the operating frame (1) are fixedly connected with oblique connecting columns (22) between the adjacent parts, and the outer walls of the four corners of the base frame (21) are fixedly connected to the inner wall of the anti-collision pad (18).

7. The device for improving the surface quality of galvanized steel strip according to claim 1, characterized in that: A controller (20) is fixedly connected to the front side of the operating frame (1), and the controller (20) is electrically connected to the motor 1 (3), the motor 2 (10), the cooling water tank (202) and the air guide pipe (207).

8. The device for improving the surface quality of galvanized steel strip according to claim 4, characterized in that: The four corners at the bottom of the base frame (21) are all fixedly connected with support columns (23), and the bottom ends of the support columns (23) are fixedly connected with buffer pads (24).