Regulating valve performance test fixing device

By designing a highly adaptable sliding rod and card slot structure, the problem that the existing device cannot adapt to flanges of different sizes is solved, the stable fixation and flexible rotation of the regulating valve are achieved, and the testing efficiency and operational convenience are improved.

CN223332622UActive Publication Date: 2025-09-12HANGZHOU HANGYI FLUID CONTROL EQUIPMENT CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422909310.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-12
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

The existing control valve performance test fixture cannot adapt to the fixing requirements of flanges of different sizes, and the control valve body cannot be rotated, which affects the test efficiency and operational convenience.

Method used

A fixing device including a sliding rod, a spring, a clamping groove and a rotating disk is designed. The sliding rod and the spring are matched with the threaded fixing holes of flanges of different sizes, and the rotation of the rotating disk is controlled by the clamping groove and the arc plate to achieve stable fixation and rotation of the regulating valve.

Benefits of technology

The adaptability and operational convenience of the device are improved, and it can adapt to the fixation of flanges of different sizes, prevent collisions, and allow flexible rotation of the regulating valve body, thereby improving test efficiency and operational convenience.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223332622U_ABST
    Figure CN223332622U_ABST
Patent Text Reader

Abstract

The utility model belongs to the field of valve detection tools, and particularly relates to a regulating valve performance test fixing device which is characterized in that two side plates are symmetrically arranged on the upper end face of a workbench, a sliding table is arranged on one side of each side plate in a sliding mode, a sliding ring is fixedly arranged on each sliding table, a rotating disc is rotationally arranged in each sliding ring, and a plurality of first through holes are formed in the upper portion of each rotating disc; and a sliding rod is arranged in each first through hole in a sliding mode, a groove is formed in each first through hole, a spring is arranged at the position, on the outer side of the sliding rod, in each groove, a second anti-skid protrusion is arranged at one end of each sliding rod, and a clamping fixing assembly is arranged on one side of the rotating disc. Through the arrangement of the sliding rod and other structures, when flange plates of adjusting valves of different sizes are fixed through the device, threaded fixing holes of the flange plates of different sizes can be clamped and fixed in a matched mode, the adaptability of the device is effectively improved, and meanwhile contact collision between the flange plates and a rotating disc is effectively prevented.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of valve detection tooling, in particular to a regulating valve performance test fixture. Background Art

[0002] Regulating valves undergo rigorous testing and experimentation before leaving the factory, which is crucial for ensuring product quality. The national standard for pneumatic regulating valves, GB / T4213-2008, provides detailed regulations for regulating valve testing. These tests include ten items: packing and other joint seals, air chamber tightness, basic error, hysteresis, deadband, start / stop deviation, and rated stroke deviation. During these tests, regulating valve samples must be secured. The current method involves using the regulating valve's flange to mount the sample on a simulated pipeline, as if it were actually installed. This is time-consuming and labor-intensive, significantly impacting testing efficiency.

[0003] For example, a regulating valve performance test fixture disclosed in patent application number CN202121328896.8 includes a valve body fixed plate, a valve body movable plate and a driving member, wherein the valve body movable plate is opposite to the valve body fixed plate and connected to the driving member. When using this regulating valve performance test fixture, one end flange of the regulating valve sample to be tested is fitted on the valve body fixed plate, the driving member is started, and the valve body movable plate is driven close to the valve body fixed plate, and the valve body movable plate is pressed against the other end flange of the regulating valve sample, thereby clamping the sample; the driving member drives the valve body movable plate away from the valve body fixed plate, and then releases the sample. The utility model fixes the regulating valve sample through the clamping force of the valve body movable plate and the valve body fixed plate, takes less time, has a low proportion of manual labor, is easy to operate, and can improve testing efficiency.

[0004] In the prior art, the flange is tightly attached to the gasket through structures such as the valve body fixed clamping plate and the valve body movable clamping plate, and the other side of the valve body is squeezed, thereby fixing the valve body. When the valve body is fixed, there is no need to manually support the valve body. However, there are still some shortcomings: First, the existing fixing device cannot be adapted according to the different sizes of flanges and the different bolt holes on the flanges, which makes the adaptability of the device poor.

[0005] Moreover, the existing fixing device cannot rotate after fixing the valve body, which causes many inconveniences in operating the valve body during performance testing and seriously affects the progress of the test. Utility Model Content

[0006] To overcome the shortcomings of the prior art, the present invention provides a device for testing and fixing the performance of a regulating valve. By providing a sliding rod and other structures, the device can adaptably engage and fix the flanges of regulating valves of different sizes with threaded fixing holes of flanges of different sizes. Furthermore, by providing a first engaging groove and other structures, the engaging protrusion can engage with the first engaging groove, thereby controlling the rotation of the rotating disk.

[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a regulating valve performance test fixing device, comprising a workbench, wherein the upper end surface of the workbench is symmetrically provided with two side plates, a slide is slidably provided on one side of each side plate, a slip ring is fixedly provided on the slide, a rotating disk is rotatably provided inside the slip ring, a plurality of first through holes are provided above the rotating disk, a sliding rod is slidably provided inside each of the first through holes, a groove is provided inside each of the first through holes, a spring is provided inside each of the grooves on the outside of the sliding rod, a second anti-slip protrusion is provided at one end of each sliding rod, and a clamping fixing component is provided on one side of the rotating disk.

[0008] Optionally, the first through holes are distributed in a ring shape according to the spacing between threaded fixing holes of flanges of different sizes.

[0009] Optionally, a limit protection shell is slidably provided inside the groove on the outside of the spring, and one end of the limit protection shell is fixedly connected to one side wall of the limit protection shell.

[0010] Optionally, a limit plate is fixedly provided on one end of each sliding rod on one side of the rotating disk.

[0011] Optionally, the snap-fit ​​fixing assembly includes a plurality of first snap-fit ​​grooves arranged on the rotating disk, an arc-shaped plate is slidably provided on one side of the rotating disk, a plurality of snap-fit ​​protrusions are provided on the arc-shaped surface of the arc-shaped plate, and the plurality of snap-fit ​​protrusions are snap-fitted with the first snap-fit ​​grooves.

[0012] Optionally, a fixed plate is provided on the side wall of the slide on one side of the arc plate, a moving rod is slidably provided inside the fixed plate, and one end of the moving rod is fixedly connected to one side wall of the arc plate.

[0013] Optionally, a plurality of second engaging grooves are provided on the movable rod, a second through hole is provided on the fixing plate, an elastic member is fixedly provided inside the second through hole, and one end of the elastic member is engaged with the inside of the second engaging groove.

[0014] Optionally, a support plate is slidably provided on the upper end surface of the workbench between the two rotating disks.

[0015] Optionally, a plurality of first anti-slip protrusions are arranged on the end surface of the rotating disk between the plurality of second anti-slip protrusions.

[0016] In summary, compared with the prior art, the beneficial effects of this solution are:

[0017] (1) The present invention provides a structure such as a slide rod, a spring, and a second anti-slip protrusion, so that when fixing flanges of regulating valves of different sizes, the device can be adapted to be clamped and fixed to the threaded fixing holes of flanges of different sizes. The other slide rods and second anti-slip protrusions that cannot be adapted to the threaded fixing holes on the flange will be squeezed into the groove, so that the multiple second anti-slip protrusions support the side wall of the flange, effectively improving the adaptability of the device while effectively preventing the flange from contacting and colliding with the rotating disk.

[0018] (2) The present invention provides a first engaging groove, an arc-shaped plate, and an engaging protrusion, so that the engaging protrusion can engage with the first engaging groove and control the rotation of the rotating disk, thereby enabling the regulating valve fixed between the two rotating disks to be rotated and fixed as required. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a three-dimensional diagram of the utility model;

[0020] Figure 2 A top view of the utility model;

[0021] Figure 3 for Figure 2 A three-dimensional cross-section at AA in the middle;

[0022] Figure 4 for Figure 2 A three-dimensional cross-sectional view of the middle BB;

[0023] Figure 5 for Figure 3 A partial enlarged view of point C in the middle;

[0024] Figure 6 for Figure 4 A partial enlarged view of point D in the middle;

[0025] Figure 7 It is a three-dimensional diagram of the elastic component in the utility model.

[0026] In the figure: workbench 10, side plate 11, slide 12, slide groove 13, slip ring 14, rotating disk 15, first anti-slip protrusion 16, first through hole 17, groove 18, slide rod 19, spring 20, second anti-slip protrusion 21, limit protection shell 22, limit plate 23, first clamping groove 24, arc plate 25, clamping protrusion 26, fixed plate 27, moving rod 28, second through hole 29, second clamping groove 30, elastic member 31, slider 32, annular groove 33, annular protrusion 34, first push cylinder 35, support plate 36, second push cylinder 37. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0028] Example 1:

[0029] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a regulating valve performance test fixture includes a workbench 10, and two side plates 11 are symmetrically provided on the upper end surface of the workbench 10. A slide 12 is slidably provided on one side of each side plate 11. A first push cylinder 35 is provided on one side of the side plate 11. The output end of the first push cylinder 35 passes through the side plate 11 and is fixedly connected to one side of the slide 12. A slip ring 14 is fixedly provided on the slide 12. A rotating disk 15 is rotatably provided inside the slip ring 14. An annular groove 33 is provided on the inner circumferential surface of the slip ring 14. An annular convex is slidably provided inside the annular groove 33. The annular protrusion 34 is fixedly connected to the rotating disk 15. A plurality of first through holes 17 are provided above the rotating disk 15. The plurality of first through holes 17 are annularly distributed according to the pitch of the threaded fixing holes of the flanges of different sizes. A sliding rod 19 is slidably provided inside each first through hole 17. A groove 18 is provided inside each first through hole 17. A spring 20 is provided inside each groove 18 on the outside of the sliding rod 19. A second anti-slip protrusion 21 is provided at one end of each sliding rod 19, and a snap-fit ​​fixing component is provided on one side of the rotating disk 15.

[0030] Specifically, the first push cylinder 35 is an ordinary push cylinder, which is the existing technology. The output end of the first push cylinder 35 can drive the slide 12 to move horizontally, so that the device can clamp and fix regulating valves of different sizes by changing the distance between the two slides 12.

[0031] The provision of the annular groove 33 and the annular protrusion 34 enables the rotating disk 15 to be clamped inside the slip ring 14 , effectively preventing the rotating disk 15 from slipping.

[0032] The spring 20 forms a support for the second anti-slip protrusion 21 through its own elastic tension. When the flange threaded fixing hole of the valve body does not cooperate with the remaining second anti-slip protrusions 21, the flange end face of the valve body will form pressure on one end of the second anti-slip protrusion 21, prompting the second anti-slip protrusion 21 to drive the sliding rod 19 to move into the groove 18. Since the diameter of the second anti-slip protrusion 21 is slightly larger than the diameter of the groove 18, the second anti-slip protrusion 21 will be stuck at the end of the groove 18, forming a support and fixation treatment for the end face of the flange.

[0033] The second anti-slip protrusion 21 is made of elastic material. The setting of the second anti-slip protrusion 21 not only increases the local supporting force of the device on the regulating valve flange, but also effectively prevents the sliding rod 19 from colliding when it is clamped and fixed to the threaded fixing hole on the flange, thereby effectively improving the clamping effect of the device.

[0034] Further, such as Figure 1 and Figure 3 As shown, a support plate 36 is slidably provided between the two rotating disks 15 on the upper end surface of the workbench 10, and a second push cylinder 37 is provided on the lower end surface of the workbench 10. The output end of the second push cylinder 37 passes through the workbench 10 and is fixedly connected to the lower end surface of the support plate 36.

[0035] Specifically, the second push cylinder 37 is an ordinary push cylinder, which is the existing technology. The output end of the second push cylinder 37 drives the support plate 36 to move vertically. The upper end surface of the support plate 36 is placed with the regulating valve to be tested. The output end of the second push cylinder 37 drives the support plate 36 to move upward, so that the regulating valve can be stably moved between the two rotating disks 15, effectively reducing manpower consumption.

[0036] Further, such as Figure 1 and Figure 6 As shown, the clamping and fixing assembly includes a plurality of first clamping grooves 24 arranged on the rotating disk 15, an arc-shaped plate 25 is slidably arranged on one side of the rotating disk 15, a plurality of clamping protrusions 26 are arranged on the arc surface of the arc-shaped plate 25, and the plurality of clamping protrusions 26 are clamped with each other in the first clamping grooves 24, a fixed plate 27 is arranged on the side wall of the slide 12 on one side of the arc-shaped plate 25, a moving rod 28 is slidably arranged inside the fixed plate 27, a handle is provided at one end of the moving rod 28, and one end of the moving rod 28 is fixedly connected to one side wall of the arc-shaped plate 25.

[0037] Specifically, by sliding the movable rod 28, the movable rod 28 drives the arc plate 25, and the arc plate 25 drives multiple snap-fitting protrusions 26 to form a snap-fitting fit with the first snap-fitting groove 24, thereby fixing the rotating disk 15 to prevent the rotating disk 15 from rotating. By controlling the rotation of the rotating disk 15, the rotation of the fixed regulating valve on the control device is effectively controlled, which facilitates the detection of the regulating valve.

[0038] Further, such as Figure 6 and Figure 7 As shown, a plurality of second engaging grooves 30 are provided on the moving rod 28 , a second through hole 29 is provided on the fixing plate 27 , an elastic member 31 is fixedly provided inside the second through hole 29 , and one end of the elastic member 31 is engaged with the inside of the second engaging groove 30 .

[0039] Specifically, the elastic member 31 is fixed inside the second through hole 29, and one end of the elastic member 31 extends into the second clamping groove 30. By pulling the moving rod 28, one end of the elastic member 31 is deformed under the extrusion of the second clamping groove 30, thereby forming resistance to the movement of the moving rod 28, effectively controlling the horizontal sliding of the moving rod 28, and then controlling the clamping and fixing of multiple clamping protrusions 26 to the first clamping groove 24.

[0040] Further, such as Figure 5 As shown, a limiting protective shell 22 is slidably provided inside the groove 18 and outside the spring 20 , and one end of the limiting protective shell 22 is fixedly connected to a side wall of the second anti-slip protrusion 21 .

[0041] Specifically, the outer wall diameter of the limiting protective shell 22 is the same as the inner wall diameter of the groove 18. Through the setting of the limiting protective shell 22, the spring 20 is protected from contacting the flange of the regulating valve installed on the device, and the sliding rod 19 and the spring 20 are limited, so that the sliding and deformation of the sliding rod 19 and the spring 20 inside the groove 18 are smoother.

[0042] Further, such as Figure 3 and Figure 5 As shown, a limiting plate 23 is fixedly provided at one end of each sliding rod 19 on one side of the rotating disk 15 .

[0043] Specifically, the setting of the limiting plate 23 forms a limiting effect on the sliding rod 19 to prevent the sliding rod 19 from slipping out of the first through hole 17 .

[0044] First, place the regulating valve to be tested on the upper end surface of the support plate 36, start the second push cylinder 37, and the output end of the second push cylinder 37 drives the support plate 36 to move vertically upward, and the support plate 36 drives the regulating valve to move upward until the regulating valve moves to the preset position, and then start the two first push cylinders 35, and the output end of the first push cylinder 35 drives the slide 12, the slip ring 14, the rotating disk 15 and other components until the threaded fixing holes on the flanges on both sides of the regulating valve are clamped and fixed by the multiple second anti-slip protrusions 21 and the slide rod 19 and other components on the rotating disk 15. In this process, the slide rod 19 and the second anti-slip protrusion 21 that cannot be adapted to the threaded fixing holes on the flange will be squeezed into the groove 18, and this part of the second anti-slip protrusion 21 will be stuck at the port of the groove 18, forming a multi-point support for the flange, thereby improving the fixing effect of the regulating valve.

[0045] Then, according to the test requirements, the rotating disk 15 is rotated or fixed by clamping, so that the regulating valve can be adjusted in angle, which is convenient for the staff to quickly test.

[0046] Finally, after the test is completed, the second push cylinder 37 is started again, and the output end of the second push cylinder 37 drives the support plate 36 to support the bottom of the regulating valve. When the test is completed, the two second push cylinders 37 are started to release the clamping of the regulating valve.

[0047] Example 2:

[0048] On the basis of the first embodiment, a further embodiment is made, such as Figure 4 As shown, a plurality of first anti-slip protrusions 16 are provided on the end surface of the rotating disk 15 between the plurality of second anti-slip protrusions 21 .

[0049] Specifically, the first anti-slip protrusion 16 is the same size as the second anti-slip protrusion 21, and both are made of elastic material. The setting of the first anti-slip protrusion 16 enables the rotating disk 15 to provide more multi-point local support force when supporting the flange of the regulating valve, thereby effectively improving the fixing effect of the device.

[0050] For example, certain words are used in the specification and claims to refer to specific components. Those skilled in the art should understand that hardware manufacturers may use different terms to refer to the same component. This specification and claims do not use differences in names as a way to distinguish components, but use differences in the functions of the components as the criteria for distinction. For example, "including" mentioned throughout the specification and claims is an open term, so it should be interpreted as "including but not limited to". "Approximately" means that within an acceptable error range, those skilled in the art can solve the technical problem within a certain error range and basically achieve the technical effect.

[0051] It should be noted that the terms "include," "comprises," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a product or system comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such product or system. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of other identical elements in the product or system comprising the element.

[0052] The above description shows and describes several preferred embodiments of the present application. However, as previously mentioned, it should be understood that the present application is not limited to the form disclosed herein and should not be construed as excluding other embodiments. Instead, the present application can be used in various other combinations, modifications, and environments and can be modified within the scope of the application concept described herein through the above teachings or technology or knowledge in the relevant field. Modifications and changes made by those skilled in the art that do not depart from the spirit and scope of the present application should be protected by the claims appended hereto.

Claims

1. A regulating valve performance test fixture, comprising a workbench (10), wherein the upper end surface of the workbench (10) is symmetrically provided with two side plates (11), characterized in that: A slide (12) is slidably provided on one side of each side plate (11), a slip ring (14) is fixedly provided on the slide (12), a rotating disk (15) is rotatably provided inside the slip ring (14), a plurality of first through holes (17) are provided above the rotating disk (15), a slide rod (19) is slidably provided inside each first through hole (17), a groove (18) is provided inside each first through hole (17), a spring (20) is provided inside each groove (18) on the outer side of the slide rod (19), a second anti-slip protrusion (21) is provided at one end of each slide rod (19), and a snap-fit ​​fixing component is provided on one side of the rotating disk (15).

2. A regulating valve performance test fixture according to claim 1, characterized in that: The first through holes (17) are distributed in an annular shape according to the spacing between threaded fixing holes of flanges of different sizes.

3. A regulating valve performance test fixture according to claim 1, characterized in that: A limit protection shell (22) is slidably provided inside the groove (18) and outside the spring (20), and one end of the limit protection shell (22) is fixedly connected to a side wall of the second anti-slip protrusion (21).

4. A regulating valve performance test fixture according to claim 3, characterized in that: One end of each of the sliding rods (19) is fixedly provided with a limiting plate (23) on one side of the rotating disk (15).

5. A regulating valve performance test fixture according to claim 1, characterized in that: The clamping and fixing assembly comprises a plurality of first clamping grooves (24) arranged on a rotating disk (15); an arc-shaped plate (25) is slidably arranged on one side of the rotating disk (15); a plurality of clamping protrusions (26) are arranged on the arc-shaped surface of the arc-shaped plate (25); and the plurality of clamping protrusions (26) are clamped with the first clamping grooves (24) to each other.

6. A regulating valve performance test fixture according to claim 5, characterized in that: A fixed plate (27) is provided on one side of the arc plate (25) on the side wall of the slide (12), a moving rod (28) is slidably provided inside the fixed plate (27), and one end of the moving rod (28) is fixedly connected to one side wall of the arc plate (25).

7. The regulating valve performance test fixture according to claim 6, characterized in that: The moving rod (28) is provided with a plurality of second engaging grooves (30), the fixing plate (27) is provided with a second through hole (29), an elastic member (31) is fixedly provided inside the second through hole (29), and one end of the elastic member (31) is engaged with the inside of the second engaging groove (30).

8. A regulating valve performance test fixture according to claim 1, characterized in that: A support plate (36) is slidably provided between the two rotating disks (15) on the upper end surface of the workbench (10). The regulating valve performance test fixture according to claim 1 is characterized in that: A plurality of first anti-slip protrusions (16) are arranged on the end surface of the rotating disk (15) between the plurality of second anti-slip protrusions (21).

Citation Information

Patent Citations

  • Regulating valve performance test fixing device

    CN215414363U