Double-station cleaning and detecting production line
Through the design of a double-station cleaning and testing production line, the use of two groups of stations set relative to each other and the continuous closure of the hanging rails solves the problems of large space occupation and low efficiency in the existing technology, and realizes an efficient cleaning and testing process.
Patent Information
- Application Number
- CN202421481616.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-26
- Publication Date
- 2025-09-12
- Estimated Expiration
- 2034-06-26
AI Technical Summary
The existing cleaning and inspection production line takes up a large space, has a long movement stroke, and has a limited number of workstations, resulting in low production efficiency.
A double-station cleaning and inspection production line is designed, which adopts a combination of loading station, cleaning station, drying station and soaking station. The stations are divided into two groups and set opposite to each other. The continuous closed design of the hanging rail and the lifting mechanism are combined to achieve orderly production and efficient transportation of workpieces.
It effectively reduces the space occupied, shortens the action stroke, improves production efficiency, reduces labor intensity, prevents reagent dripping, and realizes an efficient cleaning and testing process.
Smart Images
Figure CN223332742U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of manufacturing automation, and in particular relates to a double-station cleaning and testing production line. Background Art
[0002] Ternary closed-cast aluminum alloy impellers are core components of centrifugal compressors, turbine engines, or centrifugal pumps. They are limited in size and difficult to cast and process. To ensure production quality, each impeller must be cleaned and inspected to detect defects. The existing cleaning and inspection production line layout occupies a large space and has a long stroke, which affects efficiency. Furthermore, the limited number of workstations and long dwell times also affect efficiency. Utility Model Content
[0003] In order to solve the above technical problems, the utility model provides a double-station cleaning and testing production line.
[0004] The utility model provides a double-station cleaning and testing production line, comprising:
[0005] Loading and unloading stations;
[0006] A first cleaning station and a second cleaning station, a first drying station and a second drying station, and a first soaking station and a second soaking station;
[0007] The loading station, the first cleaning station, the first drying station, the first soaking station, the second soaking station, the second cleaning station, the second drying station, and the unloading station are arranged in sequence.
[0008] As a preferred technical solution, the loading station, the first cleaning station, the first drying station, and the first soaking station are arranged in a first row, and the second soaking station, the second cleaning station, the second drying station, and the unloading station are arranged in a second row;
[0009] The first soaking station and the second soaking station are arranged opposite to each other, and the loading station and the unloading station are arranged opposite to each other.
[0010] As a preferred technical solution, the first row of arrangement stations and the second row of arrangement stations are spaced apart.
[0011] As a preferred technical solution, the first row of arrangement stations is arranged in contact with the second row of arrangement stations.
[0012] As a preferred technical solution, it further includes a third soaking station, which is arranged between the first soaking station and the second soaking station;
[0013] And / or, the third soaking station is arranged in the interval between the first soaking station and the second soaking station, and is respectively arranged in contact with the first soaking station and the second soaking station.
[0014] As a preferred technical solution, it also includes a hoisting mechanism, which is arranged above the workstation.
[0015] As a preferred technical solution, the hoisting mechanism includes a hanging rail.
[0016] As a preferred technical solution, the hanging rail is at least continuously arranged above the loading station, the first cleaning station, the first drying station, the first soaking station, the second soaking station, the second cleaning station, the second drying station, and the unloading station;
[0017] And / or, the hanging rail is continuously and closedly arranged above the work station.
[0018] As a preferred technical solution, the hoisting mechanism further includes at least one hoisting hoist, which moves along the hoisting rail.
[0019] As a preferred technical solution, the hoisting hoist is an electric hoist, and two electric hoists are provided.
[0020] The technical solution provided by the utility model has the following advantages compared with the prior art:
[0021] 1. Set up two groups of cleaning, drying and soaking stations. By using two groups of cleaning, drying and soaking stations, there is no longer a limit on the number of stations. The orderly production of workpieces can be achieved, preparations can be made for workpiece inspection, and efficiency can be effectively improved.
[0022] 2. The workstations are divided into two groups, which are arranged opposite to each other. Compared with the previous in-line design, this effectively reduces the space occupied and shortens the movement stroke. At the same time, the workpiece loading and unloading are on the same side, and there is no need to move back and forth during loading and unloading, which reduces labor intensity.
[0023] 3. Through the continuous closed design of the hanging rail and the combination of two groups of cleaning, drying and soaking stations, the action path can be effectively planned, the action stroke can be effectively reduced, and the efficiency is higher.
[0024] 4. When two groups of workstations are set at intervals, a third immersion station is added between the first and second immersion stations to effectively prevent the reagent from dripping onto the ground. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0026] Figure 1 This is the overall schematic diagram of the double-station cleaning and testing production line of the utility model;
[0027] Figure 2 This is a top view of the double-station cleaning and testing production line of the utility model;
[0028] Figure 3 This is a top view of the utility model's double-station cleaning and testing production line with a third immersion station added;
[0029] Figure 4 This is a schematic diagram of another embodiment of the double-station cleaning and testing production line of the utility model;
[0030] Figure 5 This is a schematic diagram of a continuous closed hanging rail for a double-station cleaning and testing production line of the utility model.
[0031] Description of reference numerals:
[0032] 1-loading station, 2-first cleaning station, 3-first drying station, 4-first soaking station, 5-second soaking station, 6-second cleaning station, 7-second drying station, 8-unloading station, 9-hanging rail, 10-electric hoist, 11-third soaking station. DETAILED DESCRIPTION
[0033] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0034] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0035] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0036] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0037] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0038] Please refer to Figure 1-Figure 2 The utility model provides a dual-station cleaning and testing production line, comprising a loading station 1, an unloading station 8, a first cleaning station 2, a second cleaning station 6, a first drying station 3, a second drying station 7, and a first soaking station 4 and a second soaking station 5. The loading station 1, the first cleaning station 2, the first drying station 3, the first soaking station 4, the second soaking station 5, the second cleaning station 6, the second drying station 7, and the unloading station 8 are arranged in sequence.
[0039] The above-mentioned cleaning station is used to clean the workpiece, including removing rust, oil stains and reagents. Specifically, a nozzle can be set to rinse the workpiece; the above-mentioned drying station is used to dry the cleaned workpiece, and the workpiece can be dried by hot blowing, heating and drying, etc.; the above-mentioned immersion station is provided with a reagent pool for immersing the workpiece in reagents.
[0040] The loading station 1, first cleaning station 2, first drying station 3, and first soaking station 4 form the first row of stations, while the second soaking station 5, second cleaning station 6, second drying station 7, and unloading station 8 form the second row. The first soaking station 4 and the second soaking station 5 are positioned opposite each other, while the loading station 1 and the unloading station 8 are positioned opposite each other. This arrangement creates a rotary production line. After the workpiece moves from the loading station 1 to the first soaking station 4, it reverses its direction and moves from the second soaking station 5 to the unloading station 8. This allows loading and unloading to be performed on the same side of the production line, minimizing the distance workers have to travel and facilitating workpiece storage and retrieval.
[0041] As an implementation method, Figure 2As shown, the stations are arranged in a first row and a second row, separated by a gap. That is, loading station 1, first cleaning station 2, first drying station 3, and first soaking station 4 are arranged in one row, while second soaking station 5, second cleaning station 6, second drying station 7, and unloading station 8 are arranged in another row. The two rows are spaced a certain distance apart, so that first soaking station 4 is spaced a certain distance from second soaking station 5. The space between the two rows allows operators to move within it, facilitating operations and shortening travel distances. This arrangement also significantly reduces the production line's footprint.
[0042] Further, such as Figure 3 As shown, the first row of stations is spaced a certain distance apart from the second row of stations. That is, the loading station 1, first cleaning station 2, first drying station 3, and first immersion station 4 are arranged in one row, and the second immersion station 5, second cleaning station 6, second drying station 7, and unloading station 8 are arranged in another row. The two rows are spaced a certain distance apart, so that the first immersion station 4 and the second immersion station 5 are spaced a certain distance apart. A third immersion station 11 is also included. The third immersion station 11 is arranged in the gap between the first immersion station 4 and the second immersion station 5, and is respectively arranged in contact with the first immersion station 4 and the second immersion station 5. By adding the third immersion station 11 in the gap between the first immersion station 4 and the second immersion station 5, when the workpiece moves between the first immersion station 4 and the second immersion station 5, it is effectively prevented that the reagent attached to the workpiece drips onto the ground.
[0043] As an implementation method, Figure 4 As shown, the first row of arranged stations can also be arranged in contact with the second row of arranged stations, that is, the loading station 1, the first cleaning station 2, the first drying station 3, and the first soaking station 4 are arranged in one row, and the second soaking station 5, the second cleaning station 6, the second drying station 7, and the unloading station 8 are arranged in another row. The two rows are arranged in contact with each other, and the loading station 1, the first cleaning station 2, the first drying station 3, and the first soaking station 4 are respectively in contact with the second soaking station 5, the second cleaning station 6, the second drying station 7, and the unloading station 8 or are only separated by a distance of less than 20 cm. This arrangement is also convenient for operators to operate and move distance, reducing the floor space of the production line.
[0044] like Figures 1 to 5As shown, the double-station cleaning and testing production line also includes a hoisting mechanism, which is arranged above the stations. The hoisting mechanism includes a hanging rail 9, which is at least continuously arranged above the loading station 1, the first cleaning station 2, the first drying station 3, the first soaking station 4, the second soaking station 5, the second cleaning station 6, the second drying station 7, and the unloading station 8. Specifically, the hanging rail 9 is continuously arranged above the loading station 1, the first cleaning station 2, the first drying station 3, the first soaking station 4, the second soaking station 5, the second cleaning station 6, the second drying station 7, and the unloading station 8, as shown in FIG. Figure 2 As shown, a connecting hanging rail 9 is provided above the first immersion station 4 and the second immersion station 5, so that the workpiece can be moved directly from the first immersion station 4 to the second immersion station 5, while no hanging rail 9 is provided between the loading station 1 and the unloading station 8. In this case, the workpiece moves from the first immersion station 4 to the second immersion station 5, thereby realizing movement between the first row arrangement station and the second row arrangement station; or, no hanging rail 9 is provided above the first immersion station 4 and the second immersion station 5, but a connecting hanging rail 9 is provided between the loading station 1 and the unloading station 8, so that the workpiece can be moved directly from the loading station 1 to the unloading station 8. In this case, the workpiece moves from the loading station 1 to the unloading station 8, thereby realizing movement between the first row arrangement station and the second row arrangement station. Through the hoisting structure, the floor space of the production line is further reduced, and the transfer of the workpiece is facilitated.
[0045] Furthermore, the hanging rail 9 is continuously and closedly arranged above the workstations, that is, a connecting hanging rail 9 is arranged above the first immersion station 4 and the second immersion station 5, and a connecting hanging rail 9 is arranged between the loading station 1 and the unloading station 8. The workpiece can be moved directly from the first immersion station 4 to the second immersion station 5, or directly from the loading station 1 to the unloading station 8, thereby realizing movement between the first row arrangement station and the second row arrangement station. This setting can reasonably plan the action path according to the work plan or the use of each workstation. Compared with the in-line arrangement feeding, it has better planning and can make full use of the two groups of workstations, with a short stroke and high efficiency.
[0046] The hoisting mechanism also includes an electric hoist 10, which moves along the hanging rail 9 and uses the electric hoist 10 to hoist and lift the workpiece to complete the workpiece transfer. Preferably, in this solution, two electric hoists 10 are provided, and the two electric hoists 10 are coordinated and used according to the working conditions to improve efficiency.
[0047] The specific working process is as follows: the workpiece is loaded from the loading station 1, and then passes through the cleaning station to clean and remove rust and oil stains, and then enters the drying station to dry the workpiece; the dried workpiece enters the soaking station for soaking, generally soaking for 10-20 minutes, so that the reagent can be better soaked. The workpiece can be optionally suspended above the soaking station to allow the attached reagent to drip for a period of time before being moved to prevent a large amount of reagent dripping; the soaked workpiece enters the cleaning station again to clean the attached reagent, and then enters the drying station for drying before being transferred to the unloading station. During this period, according to the working conditions of each station and path planning, the appropriate station is selected. Preferably, after soaking in the first soaking station 4, the workpiece passes through the second soaking station 5, the second cleaning station 6, and the second drying station 7 before entering the unloading station 8; after soaking in the second soaking station 5, the workpiece passes through the second cleaning station 6 and the second drying station 7 before entering the unloading station 8 to prevent the reagent from dripping during movement.
[0048] The foregoing description is intended only to provide specific embodiments of the present invention, which will enable those skilled in the art to understand and implement the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not intended to be limited to the embodiments described herein, but rather to be embodied in the broadest possible manner consistent with the principles and novel features disclosed herein.
Claims
1. A double-station cleaning and testing production line, characterized in that: include: Loading station (1) and unloading station (8); A first cleaning station (2) and a second cleaning station (6), a first drying station (3) and a second drying station (7), and a first soaking station (4) and a second soaking station (5); The loading station (1), the first cleaning station (2), the first drying station (3), the first soaking station (4), the second soaking station (5), the second cleaning station (6), the second drying station (7), and the unloading station (8) are arranged in sequence.
2. A double-station cleaning and testing production line according to claim 1, characterized in that: The loading station (1), the first cleaning station (2), the first drying station (3), and the first soaking station (4) are arranged in a first row, and the second soaking station (5), the second cleaning station (6), the second drying station (7), and the unloading station (8) are arranged in a second row; The first soaking station (4) and the second soaking station (5) are arranged opposite to each other, and the loading station (1) and the unloading station (8) are arranged opposite to each other.
3. A double-station cleaning and testing production line according to claim 2, characterized in that: The first row of arrangement stations and the second row of arrangement stations are spaced apart.
4. A double-station cleaning and testing production line according to claim 2, characterized in that: The first row of arrangement stations is arranged in contact with the second row of arrangement stations.
5. A double-station cleaning and testing production line according to claim 3, characterized in that: It also includes a third soaking station (11), which is arranged in the interval between the first soaking station (4) and the second soaking station (5); And / or, the third soaking station (11) is arranged in the interval between the first soaking station (4) and the second soaking station (5), and is respectively arranged in contact with the first soaking station (4) and the second soaking station (5).
6. A double-station cleaning and testing production line according to claim 1, characterized in that: It also includes a hoisting mechanism, which is arranged above the workstation.
7. A double-station cleaning and testing production line according to claim 6, characterized in that: The hoisting mechanism comprises a hoisting rail (9).
8. A double-station cleaning and testing production line according to claim 7, characterized in that: The hanging rail (9) is at least continuously arranged above the loading station (1), the first cleaning station (2), the first drying station (3), the first soaking station (4), the second soaking station (5), the second cleaning station (6), the second drying station (7), and the unloading station (8); And / or, the hanging rail (9) is continuously and closedly arranged above the workstation.
9. A double-station cleaning and testing production line according to claim 6, characterized in that: The hoisting mechanism further comprises at least one hoisting hoist, which moves along the hoisting rail (9).
10. A double-station cleaning and testing production line according to claim 9, characterized in that: The hoisting hoist is an electric hoist (10), and two electric hoists (10) are provided.