High-efficiency motor and stator structure thereof

Through the design of half cores, mounting blocks and snap-on components, the stator teeth can be quickly installed and disassembled, solving the complex problems of traditional connection methods and improving maintenance efficiency and positioning accuracy.

CN223334477UActive Publication Date: 2025-09-12YIXING JINGHUANG MOTOR PIPE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422643676.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-12
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The traditional stator tooth pole installation method is complicated, difficult to disassemble and easily damages other components, increasing maintenance costs and time.

Method used

The half core, mounting block, buckle assembly and limit slot structure are adopted. The half core can be quickly installed and removed through the sliding of the buckle assembly and the reset action of the spring, and precise positioning is provided through the limit slot.

Benefits of technology

The installation and removal process of the stator teeth is simplified, the maintenance time is reduced, the half core is prevented from loosening due to vibration or electromagnetic force, the position is ensured to be accurate, and the maintenance cost is reduced.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223334477U_ABST
    Figure CN223334477U_ABST
Patent Text Reader

Abstract

The utility model discloses a high-efficiency motor and a stator structure thereof, which belong to the technical field of stator structures in motors, and comprise a plurality of groups of stator tooth poles, two groups of half cores are arranged on the outer sides of the plurality of groups of stator tooth poles, and two ends of the two groups of half cores are respectively and fixedly provided with a mounting block I and a mounting block II. One side of each first mounting block is fixedly provided with an insertion plate, and the two insertion plates are movably inserted into the corresponding second mounting blocks respectively, so that the structure is simple and convenient to operate, two groups of half cores on the outer sides of multiple groups of stator tooth poles can be conveniently mounted, doubly fixed and dismounted, the time required for mounting and dismounting is effectively shortened, and the mounting efficiency is improved. Through double fixation, the half core can be effectively prevented from displacing or loosening due to vibration, electromagnetic force and other factors generated by motor operation, maintenance and replacement of the half core and internal parts are facilitated, an accurate positioning reference is provided for installation of the half core on a stator tooth pole, and it is ensured that the relative position between the half core and the stator tooth pole is accurate.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of stator structures in motors, in particular to a high-efficiency motor and a stator structure thereof. Background Art

[0002] As core devices for converting electrical energy into mechanical energy, electric motors are widely and indispensable in various fields, including modern industry, transportation, agriculture, and homes. In industry, electric motors drive a variety of production machinery, such as machine tools, fans, pumps, and compressors, serving as the driving force behind industrial production. In transportation, the development of electric vehicles relies heavily on high-performance electric motors. In homes, appliances ranging from refrigerators and washing machines to air conditioners also rely on electric motors. With the increasing number of electric motors in use and their diverse applications, motor maintenance and repair have become crucial. Throughout their lifecycle, electric motors can experience various faults, such as stator winding short circuits, insulation damage, and bearing wear. Diagnosing and repairing these faults often requires access to the motor's internal structure, with the inspection or replacement of stator teeth being a common problem. Traditional stator tooth installation often utilizes numerous bolted connections, welds, or complex nested structures. These traditional connection methods can be quite complex when disassembling stator teeth for repair or replacement. Bolts may be difficult to remove due to rust, thread damage, etc., and welded structures require special cutting equipment to separate. These operations can easily damage other parts of the stator, increasing maintenance costs and time. Therefore, we propose a high-efficiency motor and its stator structure to solve this problem. Utility Model Content

[0003] The purpose of the present utility model is to provide a high-efficiency motor and a stator structure thereof to solve the problems raised in the above background technology.

[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0005] The cam is fixedly mounted on the support frame of the motor, and the cam is fixedly mounted on the support frame of the motor to the support member.

[0006] Preferably, the two groups of shells are respectively slidably installed inside the corresponding placement grooves, and a spring 1 is provided inside the two groups of shells. The two ends of the spring 1 are respectively fixedly connected to the corresponding slide plate and the inner wall of one side of the shell.

[0007] Preferably, the two groups of pressure plates are respectively slidably installed inside the corresponding slide grooves, and two groups of springs 2 are provided inside the two groups of slide grooves. The two ends of the two groups of springs 2 located on the same side are respectively fixedly connected to the corresponding pressure plates and one side inner wall of the slide groove.

[0008] Preferably, two groups of limiting grooves are provided on the outer sides of the multiple groups of stator teeth, and limiting bars are provided inside the two groups of half cores, and the two groups of limiting bars are movably engaged in the inside of the corresponding limiting grooves.

[0009] Preferably, connecting rods are fixedly installed on the tops of the two groups of slides, and pull plates are fixedly installed on the tops of the two groups of connecting rods. The two groups of connecting rods slide through the interiors of the corresponding shells respectively, and limiting rods are slidably installed inside the two groups of pressure plates. The two groups of limiting rods are fixedly connected to the inner walls on both sides of the corresponding slide grooves respectively.

[0010] Preferably, multiple groups of stoppers are fixedly mounted on both sides of the two groups of half cores, and the multiple groups of stoppers located on the same side are movably abutted against both sides of the multiple groups of half cores respectively.

[0011] The present invention provides a high-efficiency motor and its stator structure, which are provided with a half core, a mounting block 1, a mounting block 2, a placement groove, a slide groove and a mounting assembly. The limit bars arranged inside the two sets of half cores are movably connected to the inside of the limit grooves provided on the outer side of the stator teeth. First, the two sets of pull plates are pulled horizontally left and right, so that the pull plates drive the connecting rod and the slide plate to move, so that the slide plate drives the plug block to disengage from the inside of the mounting block 2 while squeezing the spring 1. Then, the two sets of pull plates are pressed, so that the housing drives the two sets of fixing rods to move. Under the restoring action of the spring 1 and the spring 2, the pressure plate drives the plug bar to return to the inside of the plug plate, so that the slide plate drives the plug block to be re-inserted into the inside of the mounting block 2. This structure is simple and easy to operate, and is convenient for installation, double fixing and removal of the two sets of half cores outside multiple sets of stator teeth, effectively reducing the time required for installation and removal. The double fixing can effectively prevent the half cores from being displaced or loosened due to factors such as vibration and electromagnetic force generated by the operation of the motor, and is convenient for maintenance and replacement of the half cores and internal parts.

[0012] In the present invention, a high-efficiency motor and a stator structure thereof are provided with limit slots, limit bars and blocks. By movably clamping the limit bars provided inside the two groups of half cores into the limit slots provided on the outside of the stator teeth, multiple groups of blocks are used to facilitate effective positioning of multiple groups of stator teeth, thereby providing a precise positioning reference for the installation of the half cores on the stator teeth, ensuring that the relative position between the half cores and the stator teeth is accurate, and avoiding the position offset of the half cores due to manual assembly errors. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a three-dimensional structural diagram of a high-efficiency motor and its stator structure proposed by the utility model;

[0014] Figure 2 This is a cross-sectional structural diagram of a high-efficiency motor and its stator structure proposed by the utility model;

[0015] Figure 3 This is a schematic diagram of the split structure of a high-efficiency motor and its stator structure proposed by the utility model;

[0016] Figure 4 for Figure 2 A partial enlarged view of part A.

[0017] In the figure: 1. half core; 2. plug-in plate; 3. limit strip; 4. block; 5. stator tooth pole; 6. mounting block 1; 7. mounting block 2; 8. snap assembly; 801. connecting rod; 802. slide plate; 803. plug-in block; 804. housing; 805. spring 1; 806. fixing rod; 807. pressure plate; 808. limit rod; 809. spring 2; 810. plug-in strip; 9. limit slot. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0019] Reference Figure 1-4 A high-efficiency motor and its stator structure, comprising: multiple groups of stator tooth poles 5, two groups of half cores 1 are arranged on the outside of the multiple groups of stator tooth poles 5, and the two ends of the two groups of half cores 1 are fixedly installed with mounting blocks 1 6 and mounting blocks 2 7, respectively. One side of the two groups of mounting blocks 1 6 is fixedly installed with plug-in plates 2, and the two groups of plug-in plates 2 are movably plugged into the interior of the corresponding mounting blocks 2 7. The interiors of the two groups of mounting blocks 2 7 are provided with placement grooves and slide grooves, and the placement grooves and slide grooves on the same side are provided with snap-on components 8. The snap assembly 8 includes: a shell 804, a slide 802 is slidably installed inside the shell 804, an insert block 803 is fixedly installed on one side of the slide block 802, and the insert block 803 is movably inserted into the inside of the mounting block 7, two groups of fixing rods 806 are fixedly installed at the bottom of the shell 804, and a pressure plate 807 is fixedly installed at the bottom of the two groups of fixing rods 806, and an insert strip 810 is fixedly installed on the top of the pressure plate 807, and the insert strip 810 is movably inserted into the inside of the corresponding insert plate 2.

[0020] In this embodiment, the two groups of shells 804 are respectively slidably installed inside the corresponding placement grooves, and the interior of the two groups of shells 804 is provided with a spring 1 805, and the two ends of the two groups of spring 1 805 are respectively fixedly connected to the corresponding slide 802 and the inner wall of one side of the shell 804, which is convenient for the reset of the insertion block 803 and the double fixed installation of the two groups of half cores 1. The two groups of pressure plates 807 are respectively slidably installed inside the corresponding slide grooves, and the interior of the two groups of slide grooves are provided with two groups of spring 2 809, and the two ends of the two groups of spring 2 809 located on the same side are respectively fixedly connected to the corresponding pressure plate 807 and the inner wall of one side of the slide groove, which is convenient for the reset of the insertion strip 810 and the quick installation and disassembly of the half core 1.

[0021] In this embodiment, two groups of limiting grooves 9 are provided on the outer sides of the multiple groups of stator teeth 5, and limiting strips 3 are provided inside the two groups of half cores 1. The two groups of limiting strips 3 are movably engaged with the corresponding limiting grooves 9, which provides a precise positioning reference for the installation of the two groups of half cores 1. Connecting rods 801 are fixedly installed on the tops of the two groups of slides 802, and pull plates are fixedly installed on the tops of the two groups of connecting rods 801. The two groups of connecting rods 801 slide through the interiors of the corresponding shells 804 respectively. Limiting rods 808 are slidably installed inside the two groups of pressure plates 807. The two groups of limiting rods 808 are fixedly connected to the inner walls of the two sides of the corresponding slide grooves, which facilitates the stable movement of the slides 802, the slide frames and the pressure plates 807. Multiple groups of stoppers 4 are fixedly installed on both sides of the two groups of half cores 1. The multiple groups of stoppers 4 located on the same side are movably abutted against the two sides of the multiple groups of half cores 1, which is convenient for limiting the multiple groups of half stator teeth 5.

[0022] In this embodiment, when in use, multiple groups of stator teeth 5 are stacked together, and the limiting strips 3 provided inside the two groups of half cores 1 are movably connected to the limiting grooves 9 provided on the outside of the stator teeth 5. First, the two groups of pull plates are pulled horizontally left and right, so that the pull plates drive the connecting rod 801 and the slide plate 802 to move, so that the slide plate 802 drives the insert block 803 to disengage from the inside of the mounting block 2 7 while squeezing the spring 1 805. Then, by pressing the two groups of pull plates, the housing 804 drives the two groups of fixing rods 806 to move, so that the fixing rod 806 drives the pressure plate 807 to squeeze the spring 2 809 while driving the top insert strip 81 0 is moved downward, and the limiting strips 3 provided inside the two groups of half cores 1 are movably engaged with the limiting grooves 9 provided on the outside of the stator teeth 5. Then, the corresponding plug-in plates 2 are inserted into the corresponding second mounting blocks 7. At this time, under the reset action of the first spring 805 and the second spring 809, the pressure plate 807 drives the plug-in strip 810 to return and be inserted into the inside of the plug-in plate 2, and the slide plate 802 drives the plug-in block 803 to be re-inserted into the inside of the second mounting block 7. At this time, the two groups of half cores 1 are conveniently fixed to the outside of the multiple groups of stator teeth 5. Similarly, during disassembly, the multiple groups of stator teeth 5 can be effectively limited by the multiple groups of stoppers 4.

[0023] The above describes in detail a high-efficiency electric motor and its stator structure provided by the present invention. This article uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only intended to help understand the method and core concept of the present invention. It should be noted that for ordinary technicians in this technical field, without departing from the principles of the present invention, various improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A high-efficiency motor and its stator structure, characterized in that: include: Multiple groups of stator tooth poles (5), two groups of half cores (1) are arranged on the outside of the multiple groups of stator tooth poles (5), and the two ends of the two groups of half cores (1) are respectively fixedly installed with a mounting block (6) and a mounting block (7), and one side of the two groups of mounting block (6) is fixedly installed with a plug-in plate (2), and the two groups of plug-in plates (2) are respectively movably plugged into the inside of the corresponding mounting block (7), and the inside of the two groups of mounting block (7) is provided with a placement groove and a slide groove, and the inside of the placement groove and the slide groove located on the same side is provided with a buckle assembly (8), and the buckle assembly (8) includes: A housing (804) is provided, wherein a slide plate (802) is slidably mounted inside the housing (804), an insert block (803) is fixedly mounted on one side of the slide plate (802), and the insert block (803) is movably plugged into the interior of the second mounting block (7), two groups of fixed rods (806) are fixedly mounted on the bottom of the housing (804), a pressure plate (807) is fixedly mounted on the bottom of the two groups of fixed rods (806), and an insert strip (810) is fixedly mounted on the top of the pressure plate (807), and the insert strip (810) is movably plugged into the interior of the corresponding insert plate (2).

2. A high-efficiency motor and stator structure thereof according to claim 1, characterized in that: The two groups of shells (804) are respectively slidably installed inside the corresponding placement grooves, and the interior of the two groups of shells (804) is provided with a spring (805), and the two ends of the two groups of spring (805) are respectively fixedly connected to the corresponding slide plate (802) and the inner wall of one side of the shell (804).

3. A high-efficiency motor and stator structure thereof according to claim 1, characterized in that: The two groups of pressure plates (807) are respectively slidably installed inside the corresponding slide grooves, and two groups of springs (809) are provided inside the two groups of slide grooves. The two ends of the two groups of springs (809) located on the same side are respectively fixedly connected to the corresponding pressure plates (807) and the inner wall of one side of the slide groove.

4. A high-efficiency motor and stator structure thereof according to claim 1, characterized in that: Two groups of limiting slots (9) are provided on the outside of the multiple groups of stator tooth poles (5), and limiting strips (3) are provided inside the two groups of half cores (1). The two groups of limiting strips (3) are respectively movably engaged in the inside of the corresponding limiting slots (9).

5. A high-efficiency motor and stator structure thereof according to claim 1, characterized in that: The tops of the two groups of slides (802) are fixedly installed with connecting rods (801), and the tops of the two groups of connecting rods (801) are fixedly installed with pull plates. The two groups of connecting rods (801) slide through the interiors of the corresponding shells (804) respectively. The interiors of the two groups of pressure plates (807) are slidably installed with limiting rods (808), and the two groups of limiting rods (808) are fixedly connected to the inner walls on both sides of the corresponding slide grooves respectively.

6. A high-efficiency motor and stator structure thereof according to claim 1, characterized in that: Multiple groups of stoppers (4) are fixedly mounted on both sides of the two groups of half cores (1), and the multiple groups of stoppers (4) located on the same side are movably abutted against both sides of the multiple groups of half cores (1).