Cleaning jig for part machining
By designing the draining mechanism and separation components of the cleaning fixture, the problem of separating cleaning and draining during parts processing is solved, and the parts can be cleaned and drained quickly and efficiently, which improves the cleaning quality and efficiency and adapts to the cleaning needs of parts of different shapes and sizes.
Patent Information
- Application Number
- CN202422584044.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-25
AI Technical Summary
In the existing parts processing process, cleaning and draining are carried out separately, which is time-consuming and labor-intensive and easily causes secondary contamination. In addition, the cleaning basket has a single structure and cannot be flexibly adjusted for partition placement, resulting in poor cleaning effect.
A cleaning jig is designed, which includes a cleaning box, a conveyor roller, a cleaning basket, a partition assembly and a draining mechanism. The parts are transported by the conveyor roller for cleaning and draining. The rotating block, contact arm and triangular block in the draining mechanism cooperate to achieve rapid draining of the parts. The partition assembly can be adjusted and placed in partitions according to the shape of the parts.
It achieves fast and efficient cleaning and draining of parts, avoids secondary pollution, improves cleaning quality and efficiency, and adapts to the cleaning needs of parts of different shapes and sizes.
Smart Images

Figure CN223337907U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of parts processing, in particular to a cleaning jig for parts processing. Background Art
[0002] Parts machining is a key process in the manufacturing industry, involving the processing of raw materials (usually metal, plastic or composite materials) into components with specific shapes, sizes and surface qualities. This process is an indispensable part of product manufacturing and engineering applications.
[0003] In the field of parts processing, various impurities such as oil, debris, and other impurities often remain after processing, requiring cleaning to ensure part quality and performance. An efficient and accurate cleaning process is crucial to improving part yield and service life. With the continuous development of the parts processing industry, the requirements for parts cleaning are becoming increasingly stringent, requiring not only guaranteed cleaning results but also improved efficiency and reduced costs.
[0004] However, the existing parts cleaning method has some shortcomings: on the one hand, the cleaning process and the draining process are often carried out separately, and the cleaned parts need to be manually transferred to the draining area, which is not only time-consuming and manpower-consuming, but also easily causes secondary contamination of the parts during the transfer process. On the other hand, the structure of the cleaning basket is relatively simple and cannot be flexibly adjusted and partitioned according to parts of different shapes and sizes, resulting in poor cleaning effect. Therefore, a cleaning jig for parts processing is proposed to solve the above problems. Utility Model Content
[0005] In order to make up for the above shortcomings, the utility model provides a cleaning jig for parts processing, which aims to improve the problem in the existing technology that the cleaned parts need to be manually transferred to the draining area, which not only consumes time and manpower, but also easily causes secondary contamination of the parts during the transfer process.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: a cleaning jig for parts processing, comprising a cleaning box, the top end of the outer wall of the cleaning box is fixedly connected to an external water pipe, the right side of the cleaning box is fixedly connected to a support frame, the inner wall of the support frame is rotatably connected to multiple sets of conveying rollers, the surfaces of the conveying rollers are in contact with a cleaning basket, the inner wall of the cleaning basket is detachably mounted with a partition assembly, the end of the support frame away from the cleaning box is fixedly connected to a collection box, the outer walls of the cleaning box and the collection box are both fixedly connected to a drain pipe, a drain mechanism is provided on the surface of the collection box, and the drain mechanism includes a rotating block;
[0007] The outer wall of the rotating block is fixedly connected to two groups of contact arms, the outer walls of the contact arms contact a triangular block, the outer wall of the triangular block is fixedly connected to a draining rack, the inner side wall of the collection box is elastically connected to a slider through a limit spring, and the inner side wall of the collection box is fixedly connected to a guide rod.
[0008] As a further description of the above technical solution:
[0009] The partition assembly includes a partition plate A, the inner wall of which is elastically connected to the partition plate B via a return spring, the inner wall of which is fixedly connected to a guide column, and the outer walls of both the partition plate A and the partition plate B are fixedly connected to an annular seat.
[0010] As a further description of the above technical solution:
[0011] The rotating block is fixedly connected to the rotating center axis of the conveying roller, the rotating block is rotatably connected to the outer surface of the supporting frame, and the draining frame is slidably connected to the inner wall of the top end of the collecting box.
[0012] As a further description of the above technical solution:
[0013] One end of the limit spring is fixedly connected to the outer wall of the slider, and the other end of the limit spring is fixedly connected to the inner side wall of the collection box.
[0014] As a further description of the above technical solution:
[0015] The slider is slidably connected to the inner side wall of the collection box, the outer wall of the slider is fixedly connected to the outer wall of the draining rack, and the slider passes through and is slidably connected to the surface of the guide rod.
[0016] As a further description of the above technical solution:
[0017] One end of the return spring is fixedly connected to the inner side wall of the partition plate A, and the other end of the return spring is fixedly connected to the outer wall of the partition plate B.
[0018] As a further description of the above technical solution:
[0019] The partition plate B is slidably connected to the inner wall of the partition plate A.
[0020] As a further description of the above technical solution:
[0021] The partition plate B penetrates and is slidably connected to the surface of the guide column, and the outer wall of the annular seat contacts the inner wall of the cleaning basket.
[0022] The utility model has the following beneficial effects:
[0023] 1. In the utility model, the rotating block, contact arm, triangular block, draining rack and other structures in the draining mechanism cooperate with each other, so that the draining rack can drive the cleaning basket to move back and forth, quickly draining the moisture on the surface of the parts. The cross-sectional design of multiple groups of rods at the bottom of the draining rack further improves the draining effect and prevents water from accumulating inside the parts and causing rust on some parts.
[0024] 2. In the present invention, the partition components in the cleaning basket can be adjusted and placed in partitions according to workpieces of different shapes and sizes, so that the parts will not collide with each other during the cleaning process, ensuring the comprehensiveness and accuracy of cleaning and improving the cleaning quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall three-dimensional structure of a cleaning jig for parts processing proposed by the utility model;
[0026] Figure 2 This is a schematic structural diagram of a cleaning jig for parts processing proposed by the present invention in a state where the cleaning basket and the conveying roller are separated;
[0027] Figure 3 This is a partial cross-sectional structural diagram of a collection box of a cleaning jig for parts processing proposed by the present invention;
[0028] Figure 4 This is a partial cross-sectional structural diagram of a partition plate A of a cleaning jig for parts processing proposed by the present invention.
[0029] Legend:
[0030] 1. Cleaning box; 2. External water pipe; 3. Drain pipe; 4. Support frame; 5. Conveyor roller; 6. Cleaning basket; 7. Collection box; 8. Drain mechanism; 81. Rotating block; 82. Contact arm; 83. Triangular block; 84. Drain rack; 85. Slider; 86. Limit spring; 87. Guide rod; 9. Partition assembly; 91. Partition plate A; 92. Ring seat; 93. Return spring; 94. Guide column; 95. Partition plate B. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figure 1 - Figure 3The utility model provides an embodiment of a cleaning jig for parts processing, comprising a cleaning box 1, the top of the outer wall of the cleaning box 1 is fixedly connected to an external water pipe 2, one end of the external water pipe 2 is connected to a water supply device, and the other end is connected to a sprinkler head inside the cleaning box 1, so that the cleaning basket 6 can be transported to the inside of the cleaning box 1 by the conveying roller 5 to clean the parts placed therein, and a support frame 4 is fixedly connected to the right side of the cleaning box 1, and a plurality of groups of conveying rollers 5 are rotatably connected to the inner wall of the support frame 4. The conveying roller 5 is a prior art, and a servo motor is provided inside it to control its rotation, so that it can rotate to convey the cleaning basket 6, and the surface of the conveying roller 5 is in contact with the cleaning basket 6. The cleaning basket 6 is composed of a welded stainless steel rod body, which itself has the function of preventing rust. At the same time, the parts that need to be cleaned can be placed through the cleaning basket 6.
[0033] Reference Figure 2 - Figure 3 The inner wall of the cleaning basket 6 is detachably installed with a partition assembly 9, and the end of the support frame 4 away from the cleaning box 1 is fixedly connected to the collection box 7. The outer walls of the cleaning box 1 and the collection box 7 are fixedly connected with a drain pipe 3. By arranging a drain pipe 3 at the bottom end of the cleaning box 1 and the drain pipe 3, the water generated during cleaning can be recovered for secondary use. The surface of the collection box 7 is provided with a drain mechanism 8, which includes a rotating block 81. The rotating block 81 is fixedly connected to the rotation center axis of the conveying roller 5, and the rotating block 81 is rotatably connected to the outer surface of the support frame 4. When the conveying roller 5 is driven by the internal servo motor to rotate and convey, it will also drive the rotating block 81 to rotate synchronously with it. At the same time, the servo motor can control the conveying roller 5 to rotate forward and reverse, so that the cleaning basket 6 can be conveyed into the interior of the cleaning box 1 for cleaning, and at the same time, it will drive the cleaning basket 6 to reverse into the collection box 7 for rapid draining.
[0034] Reference Figure 2 and Figure 3The outer wall of the triangular block 83 is fixedly connected to the drain rack 84.
[0035] Reference Figure 2 and Figure 3 The inner side wall of the collection box 7 is elastically connected to a slider 85 by a limit spring 86, and the slider 85 is slidably connected to the inner side wall of the collection box 7, and the outer wall of the slider 85 is fixedly connected to the outer wall of the drain rack 84. The slider 85 is provided with a slider 85, so that the moving position of the drain rack 84 can be guided.
[0036] Reference Figure 2 and Figure 4The partition assembly 9 includes a partition plate A91, the inner wall of the partition plate A91 is elastically connected to the partition plate B95 through a return spring 93, one end of the return spring 93 is fixedly connected to the inner side wall of the partition plate A91, and the other end of the return spring 93 is fixedly connected to the outer wall of the partition plate B95. The function of the return spring 93 is to automatically reset the position of the partition plate B95 after the inner wall of the partition plate A91 moves. The partition plate B95 is slidably connected to the inner wall of the partition plate A91. The surfaces of the partition plates A91 and B95 are both provided with cavities, so that the cleaning water can pass through the cavities on their surfaces to clean the The parts placed inside the washing basket 6 are cleaned, and the inner wall of the partition plate A91 is fixedly connected to the guide column 94, and the outer walls of the partition plate A91 and the partition plate B95 are fixedly connected to the annular seat 92. The partition plate B95 passes through and is slidably connected to the surface of the guide column 94. The outer wall of the annular seat 92 is in contact with the inner wall of the washing basket 6, and the annular seat 92 outside the partition plate A91 and the partition plate B95 is in contact with multiple groups of rods on the outer ring surface of the washing basket 6, so that the overall placement position of the partition assembly 9 inside the washing basket 6 can be adjusted, so that the partition placement can be adjusted according to workpieces of different shapes and sizes.
[0037] Working Principle: After the parts to be cleaned are placed in the cleaning basket 6, the conveyor roller 5 transports the cleaning basket 6 into the cleaning tank 1. The conveyor roller 5 is rotatably connected to the inner wall of the support frame 4 and is internally equipped with a servo motor to control its rotation. The cleaning basket 6 is composed of welded stainless steel rods, which are rust-resistant and can be used to place the parts to be cleaned. When the cleaning basket 6 enters the cleaning tank 1, water supplied by the external water pipe 2 is used through the sprinkler head to clean the parts inside the cleaning basket 6.
[0038] When the parts are cleaned, the conveying roller 5 rotates in the opposite direction under the control of the servo motor, and the cleaning basket 6 is conveyed to the collection box 7 for draining. When the conveying roller 5 conveys the cleaning basket 6 on its surface in the reverse direction, the rotation of the rotating block 81 is opposite, and the contact arm 82 contacts the triangular block 83. At the same time, the cleaning basket 6 is also conveyed by the conveying roller 5 to the surface of the draining rack 84. When the triangular block 83 is squeezed and pushes the draining rack 84 to move, the slider 85 moves synchronously, causing the limit spring 86 to be elastically compressed. Until the contact is cancelled, the slider 85 will be elastically acted upon by the limit spring 86, thereby restoring the draining rack 84 to its original position, so that the draining rack 84 drives the cleaning basket 6 on its surface to move back and forth for rapid draining. In addition, the bottom end of the draining rack 84 is provided with a plurality of groups of rods to form a cross-section, and the water generated when the parts inside the cleaning basket 6 are cleaned can be drained through the gaps in the plurality of groups of rods to avoid water accumulation inside the parts causing rust on some parts.
[0039] By contacting the multiple groups of rods on the outer ring surface of the cleaning basket 6 through the annular seat 92 outside the partition plate A91 and the partition plate B95, the placement position of the entire partition assembly 9 inside the cleaning basket 6 can be adjusted, so that the partition placement can be adjusted according to workpieces of different shapes and sizes. When the partition plate B95 moves on the inner wall of the partition plate A91, the reset spring 93 automatically resets its position after movement.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A cleaning jig for parts processing, comprising a cleaning box (1), characterized in that: The top end of the outer wall of the cleaning box (1) is fixedly connected to an external water pipe (2), the right side of the cleaning box (1) is fixedly connected to a support frame (4), the inner wall of the support frame (4) is rotatably connected to multiple groups of conveying rollers (5), the surfaces of the conveying rollers (5) are in contact with a cleaning basket (6), the inner wall of the cleaning basket (6) is detachably mounted with a partition assembly (9), the end of the support frame (4) away from the cleaning box (1) is fixedly connected to a collection box (7), the outer walls of the cleaning box (1) and the collection box (7) are both fixedly connected to a drain pipe (3), the surface of the collection box (7) is provided with a drain mechanism (8), and the drain mechanism (8) includes a rotating block (81); The outer wall of the rotating block (81) is fixedly connected to two groups of contact arms (82), the outer walls of the contact arms (82) are in contact with a triangular block (83), the outer wall of the triangular block (83) is fixedly connected to a draining rack (84), the inner side wall of the collecting box (7) is elastically connected to a slider (85) via a limit spring (86), and the inner side wall of the collecting box (7) is fixedly connected to a guide rod (87).
2. A cleaning jig for parts processing according to claim 1, characterized in that: The partition assembly (9) includes a partition plate A (91), the inner wall of the partition plate A (91) is elastically connected to the partition plate B (95) via a return spring (93), the inner wall of the partition plate A (91) is fixedly connected to a guide column (94), and the outer walls of the partition plate A (91) and the partition plate B (95) are both fixedly connected to an annular seat (92).
3. A cleaning jig for parts processing according to claim 1, characterized in that: The rotating block (81) is fixedly connected to the rotating center axis of the conveying roller (5), the rotating block (81) is rotatably connected to the outer surface of the support frame (4), and the draining frame (84) is slidably connected to the inner wall of the top end of the collection box (7).
4. A cleaning jig for parts processing according to claim 1, characterized in that: One end of the limit spring (86) is fixedly connected to the outer wall of the slider (85), and the other end of the limit spring (86) is fixedly connected to the inner side wall of the collection box (7).
5. A cleaning jig for parts processing according to claim 1, characterized in that: The slider (85) is slidably connected to the inner side wall of the collection box (7), the outer wall of the slider (85) is fixedly connected to the outer wall of the drain rack (84), and the slider (85) passes through and is slidably connected to the surface of the guide rod (87).
6. A cleaning jig for parts processing according to claim 2, characterized in that: One end of the return spring (93) is fixedly connected to the inner side wall of the partition plate A (91), and the other end of the return spring (93) is fixedly connected to the outer wall of the partition plate B (95).
7. A cleaning jig for parts processing according to claim 2, characterized in that: The partition plate B (95) is slidably connected to the inner wall of the partition plate A (91).
8. A cleaning jig for parts processing according to claim 2, characterized in that: The partition plate B (95) penetrates and is slidably connected to the surface of the guide column (94), and the outer wall of the annular seat (92) contacts the inner wall of the cleaning basket (6).