Cleaning device for toy production
By combining the conveyor chain and the water circulation components, the water in the toy cleaning device can be circulated, solving the problem of incomplete cleaning caused by static water and improving the cleaning efficiency and effect.
Patent Information
- Application Number
- CN202422561354.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-23
AI Technical Summary
In existing toy cleaning devices, static water results in poor cleaning effects, and dirt easily re-adheres to the cleaned toys, making it difficult to ensure high standards of cleanliness.
A cleaning device with a conveyor chain is designed. The conveyor chain is partially immersed in water and combined with water circulation components to realize water circulation and tumbling. The water in the cleaning box is circulated through the lifting and sinking auger to separate dirt and toys and improve cleaning efficiency.
It effectively separates dirt and toys, reduces the possibility of toys getting dirty again after cleaning, and improves cleaning efficiency and effect.
Smart Images

Figure CN223337934U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toy production, in particular to a cleaning device for toy production. Background Art
[0002] With the development of the toy manufacturing industry, requirements for every aspect of the production process are constantly increasing, including the importance of toy cleaning. Traditional manual cleaning methods are no longer able to meet the demands of modern toy production lines. This inefficient method is not only time-consuming and labor-intensive, but also makes it difficult to ensure that every toy meets high standards of cleanliness. In addition, with consumers' growing awareness of toy hygiene and safety, and with countries implementing stricter hygiene inspection standards for toy exports and imports, toy manufacturers must seek more effective and reliable cleaning solutions.
[0003] In order to meet this challenge, cleaning devices for toy production have emerged. Such devices mostly rely on automated structures to achieve full automation of toy cleaning. However, in the toy cleaning devices in the prior art, a conveying structure is usually used to convey the toys into the cleaning equipment and then convey them out to complete the cleaning. A significant disadvantage of this cleaning method is that static water (i.e., "dead water") is often used inside the cleaning equipment. Although this part of the water body is driven by different methods (such as spraying, stirring, etc.) to roll inside the equipment to achieve the purpose of cleaning, because the water body is not flowing, the dirt generated by the toys during the cleaning process will be mixed into the water, causing the water body to gradually become dirty. In this way, the dirty water will re-adhere to the toys that have been cleaned during the rolling process, resulting in poor final cleaning effect and incomplete cleaning.
[0004] In view of this, it is necessary to improve the above defects.
[0005] The information disclosed in this background technology section is only intended to enhance understanding of the overall background of the invention and should not be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the above-mentioned defects and provide a cleaning device for toy production.
[0007] In order to solve the above technical problems, the technical solutions provided by the present invention are as follows:
[0008] A cleaning device for toy production, comprising:
[0009] A cleaning container, which is used to hold and clean toys, and is a cleaning box;
[0010] A conveyor chain belt, which is used in conjunction with the cleaning box to transfer toys into and out of the box. The conveyor chain belt is provided with a plurality of dirt-removing parts evenly distributed along its shape. The conveyor chain belt surrounds the cleaning box and is partially immersed in water.
[0011] A driving component 1, wherein the driving component is used to drive the conveyor chain belt;
[0012] A supporting member, wherein the supporting member is a supporting portion, which is used to support the cleaning box;
[0013] The water circulation component includes a lifting component and a sinking component. The lifting component lifts the water in the cleaning tank below the conveyor chain belt to the top of the cleaning tank, and then the sinking component sinks the water in the cleaning tank above the conveyor chain belt to the bottom of the cleaning tank, thus realizing a reciprocating cycle.
[0014] Driving component 2, the driving component is used to drive the water circulation component.
[0015] As an improvement, an entrance and an exit are respectively provided at the upper ends of both sides of the cleaning box, and the conveyor chain belt sequentially passes through the cleaning box from the entrance and exits from the exit, and goes around to the bottom of the cleaning box to form a cycle.
[0016] As an improvement, the dirt-passing component is a through hole, which penetrates the conveyor chain belt. The conveyor chain belt is provided with a plurality of water leakage holes, and the conveyor chain belt is fixedly connected with a plurality of evenly distributed toggle plates.
[0017] As an improvement, the driving component includes at least two connecting rollers, which are located above the conveyor chain belt, fit with the conveyor chain belt, and are rotatably connected to the inside of the cleaning box. Driven rollers are provided on both sides of the cleaning box, and a driving roller is provided below the driven roller. The front and rear ends of the driven roller and the driving roller are fixedly connected to pulleys, and the upper and lower pulleys are connected by belts.
[0018] As an improvement, the support part is fixedly connected to the bottom of both sides of the cleaning box, and both sides of the support part are fixedly connected to a motor seat, and the motor seat is fixedly connected to motor 1, and the output shaft of motor 1 is fixedly connected to the pulley on the drive roller.
[0019] As an improvement, the lifting component includes at least two lifting augers, which are arranged on the front and rear sides of the cleaning box and located below the conveyor chain belt. The sinking component is a sinking augers, which are arranged in the middle of the cleaning box.
[0020] As an improvement, a base is further provided at the bottom of the cleaning box, and the second driving component includes a motor slot opened in the base, corresponding to the sinking auger and the lifting auger, and a second motor is provided in the motor slot. The output shaft of the second motor passes through the base and is fixedly connected to the sinking auger and the lifting auger respectively, and the connection between the second motor and the base is connected through a sealed bearing.
[0021] As an improvement, the driving roller and the driven roller are both connected to the cleaning box by being provided with roller seats.
[0022] Compared with traditional technologies, the advantages of the present invention are: the present invention designs a conveyor chain belt and immerses it in water, so that the internal structure of the cleaning box is divided into two parts, upper and lower. When in use, the toy is placed in the upper part, and the water in the cleaning box is driven to roll through the water circulation component to achieve the cleaning effect; at the same time, through the linkage of the lifting component and the sinking component, the water in the cleaning box is circulated and rolled, and the dirt flows along the water flow and is finally intercepted under the conveyor chain belt, thereby realizing the separation of stolen goods and toys, reducing the possibility of toys being contaminated with stolen goods after cleaning, and improving the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a three-dimensional structural diagram of a cleaning device for toy production according to the utility model;
[0024] Figure 2 This is a side sectional view of a cleaning device for toy production according to the present invention;
[0025] Figure 3 This is a diagram of the internal structure of a cleaning device for toy production according to the utility model;
[0026] As shown in the figure: 1. Cleaning box; 2. Conveyor chain; 3. Support part; 4. Inlet; 5. Outlet; 6. Through hole; 7. Leakage hole; 8. Toggle plate; 9. Connecting roller; 10. Driven roller; 11. Driving roller; 12. Pulley; 13. Belt; 14. Motor seat; 15. Motor 1; 16. Lifting auger; 17. Settling auger; 18. Base; 19. Motor slot; 20. Motor 2. DETAILED DESCRIPTION
[0027] Exemplary embodiments will be described in detail herein, examples of which are illustrated in the accompanying drawings. In the following description, when referring to the drawings, identical numerals in different figures represent identical or similar elements unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all embodiments consistent with the present disclosure. Rather, they are merely examples of devices consistent with certain aspects of the present disclosure, as detailed in the appended claims.
[0028] Please refer to the instruction manual Figures 1 to 3The utility model discloses a cleaning device for toy production, which mainly includes a cleaning container, a conveyor chain 2, a driving component 1, a supporting component, a water circulation component and a driving component 2, wherein the cleaning container is a cleaning box 1 for holding toys and cleaning them, and the supporting component is a supporting part 3, which is provided with two, which are respectively fixedly connected to the bottom of both sides of the cleaning box 1 for supporting the cleaning box 1; the conveyor chain 2 is used in conjunction with the cleaning box 1, and the conveyor chain 2 surrounds the cleaning box 1, and its part is immersed in water; and its part immersed in water is used to clean toys When the tool is in use, the driving component drives the conveyor chain 2 to work; it is used to transfer toys in and out. The conveyor chain 2 is provided with a number of dirt-passing components evenly distributed along its shape. In conjunction with the water circulation component, the dirt and toys can be separated by the dirt-passing components, thereby improving the cleaning efficiency. Finally, the water circulation component includes a lifting component and a settling component. Driven by the driving component, the lifting component lifts the water in the cleaning box 1 below the conveyor chain 2 to above it, and then the water in the cleaning box 1 above the conveyor chain 2 is settled below it through the settling component, realizing a reciprocating cycle.
[0029] In order to specifically describe the operating principle of the above-mentioned components, in a preferred embodiment of the present invention, an inlet 4 and an outlet 5 are respectively opened at the upper ends of both sides of the cleaning box 1, and the conveyor chain 2 sequentially passes through the cleaning box 1 from the inlet 4 and exits from the outlet 5, and forms a loop around the bottom of the cleaning box 1. At the same time, in order to drive the operation of the component, the present invention designs a driving component 1, which includes at least two connecting rollers 9, such as Figure 2 As shown, the connecting roller 9 is located above the conveyor chain belt 2, and the conveyor chain belt 2 and the connecting roller 9 are fitted and rotatably connected to the inside of the cleaning box 1. However, this fitting is not tight, that is, the conveyor chain belt 2 and the connecting roller 9 can be deformed by external force to create a small gap, and the connecting roller 9 itself does not have any transmission function. Its function is to make the conveyor chain belt 2 form a concave part under the water surface of the cleaning box 1. After the toy enters the water, it sinks into it under the action of the water flow and is cleaned. Of course, the toy is fixed on the conveyor chain belt 2. There are several evenly distributed toggle plates 8. In order to prevent the toggle plates 8 and the connecting rollers 9 from getting stuck with each other, the toggle plates 8 are supported by a soft deformable material, preferably a silicone material. The outside of the connecting rollers 9 is also covered with a soft deformable layer. When in use, the toggle plates 8 can push the toy under normal conditions, and when encountering the connecting rollers 9, the toggle plates 8 will bend under force. At the same time, the soft deformable layer covered on the outside of the connecting rollers 9 will also deform. The two interact with each other to form the above-mentioned small part of the air attack, so that the toggle plates 8 can pass through.
[0030] At the same time, driven rollers 10 are provided on both sides of the cleaning box 1, and a driving roller 11 is provided below the driven roller 10. The front and rear ends of the driven roller 10 and the driving roller 11 are fixedly connected to pulleys 12, and the upper and lower pulleys 12 are connected by belts 13. In addition, the support part 3 is fixedly connected to the bottom of the front and rear ends of the cleaning box 1, and the two sides of the support part 3 are fixedly connected to the motor seat 14. The motor seat 14 is fixedly connected to the motor 15, and the output shaft of the motor 15 is fixedly connected to the pulley 12 on the driving roller 11. The driving roller 11 and the driven roller 10 are both connected to the cleaning box 1 through the roller seat. Therefore, when in use, the pulley 12 connected to the driving roller 11 is driven to rotate by the motor 15, and the belt 13 drives the driving roller 11 and the driven roller 10 to rotate together, thereby driving the conveyor chain 2 to rotate, thereby realizing the transmission of toys.
[0031] Next, the above-mentioned dirt-passing component is a through hole 6, which penetrates the conveyor chain 2. The conveyor chain 2 is provided with a number of water leakage holes 7. The lifting component includes at least two lifting augers 16, which are arranged at the front and rear sides of the cleaning box 1 and below the conveyor chain 2, and the settling component is a settling augers 17, which is arranged in the middle of the cleaning box 1. When in use, the lifting augers 16 rotate to transfer the water below the conveyor chain 2 to the top, and the settling augers 17 transfer the water above the conveyor chain 2 to the top. This process is completed by the water leakage holes 7 and the through holes 6. When the two are used in conjunction with each other, two reflux water flows are formed inside the cleaning box 1, such as Figure 2 As shown by the dotted arrow, this part of the backflow water flow can not only drive the toys to be cleaned, but also, after the dirt on the toys is cleaned, it will flow with the water flow, enter the bottom of the conveyor chain 2 through the through hole 6, and finally be intercepted by the conveyor chain 2. This cycle is repeated to intercept most of the dirt. Therefore, the dirt transmitted to the conveyor chain 2 by the lifting auger 16 is relatively cleaner.
[0032] It should be noted that when the water flows from the bottom to the top of the conveyor chain 2, some dirt will still be missed through the through hole 6 to the top of the conveyor chain 2. Of course, this part of the dirt is a minority, and the toys move relative to the dirt during the conveying process. Under the continuous circulation of the water circulation components, the dirt can still be brought down again by the action of the water flow. Compared with the existing technology, efficient cleaning can still be achieved.
[0033] Finally, in order to achieve the above-mentioned efficient cleaning, the utility model is also provided with a base 18 at the bottom of the cleaning box 1. The driving component 2 includes a motor slot 19 opened in the base 18, corresponding to the sinking auger 17 and the lifting auger 16. The motor 20 is provided in the motor slot 19. The output shaft of the motor 20 passes through the base 18 and is fixedly connected to the sinking auger 17 and the lifting auger 16 respectively. The connection between the motor 20 and the base 18 is connected through a sealed bearing. The sealed bearings here can be selected from bearings with sealing properties including but not limited to deep groove ball bearings, outer spherical bearings, stainless steel bearings, etc., and since the above-mentioned bearings all belong to the existing technology, their technical principles will not be repeated here.
[0034] It should also be noted that the electrical components appearing in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of this disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.
[0035] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. A cleaning device for toy production, characterized in that: include: A cleaning container, the cleaning container is used to hold toys and clean them, the cleaning container is a cleaning box (1); A conveyor chain (2) is used in conjunction with the cleaning box (1) to transfer toys in and out, the conveyor chain (2) being provided with a plurality of dirt-removing parts evenly distributed along its shape, the conveyor chain (2) surrounding the cleaning box (1) and partially immersed in water; A driving component 1, the driving component is used to drive the conveyor chain belt (2); A supporting component, the supporting component being a supporting portion (3) for supporting the cleaning box (1); A water circulation component, comprising a lifting component and a settling component, wherein the water in the cleaning box (1) located below the conveying chain belt (2) is lifted to above the cleaning box by the lifting component, and the water in the cleaning box (1) located above the conveying chain belt (2) is then set to below the cleaning box by the settling component, thereby achieving a reciprocating cycle; Driving component 2, the driving component is used to drive the water circulation component.
2. The cleaning device for toy production according to claim 1, characterized in that: An inlet (4) and an outlet (5) are respectively provided at the upper ends of both sides of the cleaning box (1); the conveyor chain (2) sequentially passes through the inlet (4) into the cleaning box (1) and exits from the outlet (5), and circles around the bottom of the cleaning box (1) to form a cycle.
3. The cleaning device for toy production according to claim 1, characterized in that: The dirt-passing component is a through hole (6), which penetrates the conveyor chain belt (2). The conveyor chain belt (2) is provided with a plurality of water leakage holes (7), and the conveyor chain belt (2) is fixedly connected with a plurality of evenly distributed toggle plates (8).
4. The cleaning device for toy production according to claim 1, characterized in that: The driving component comprises at least two connecting rollers (9), the connecting rollers (9) are located above the conveyor chain belt (2), are in contact with the conveyor chain belt (2), and are rotatably connected to the inside of the cleaning box (1), driven rollers (10) are provided on both sides of the cleaning box (1), a driving roller (11) is provided below the driven roller (10), the front and rear ends of the driven roller (10) and the driving roller (11) are fixedly connected to pulleys (12), and the upper and lower ends of the pulleys (12) are connected by a belt (13).
5. The cleaning device for toy production according to claim 4, characterized in that: The support portion (3) is fixedly connected to the bottom of both sides of the cleaning box (1), and both sides of the support portion (3) are fixedly connected to a motor base (14), and a motor 1 (15) is fixedly connected to the motor base (14), and the output shaft of the motor 1 (15) is fixedly connected to the pulley (12) on the driving roller (11).
6. The cleaning device for toy production according to claim 1, characterized in that: The lifting component comprises at least two lifting augers (16), which are arranged at the front and rear sides of the cleaning box (1) and located below the conveyor chain (2); the sinking component is a sinking augers (17), which are arranged in the middle of the cleaning box (1).
7. The cleaning device for toy production according to claim 6, characterized in that: The bottom of the cleaning box (1) is also provided with a base (18), and the driving component 2 includes a motor slot (19) opened in the base (18) and corresponding to the sinking auger (17) and the lifting auger (16), and the motor 2 (20) is provided in the motor slot (19). The output shaft of the motor 2 (20) passes through the base (18) and is fixedly connected to the sinking auger (17) and the lifting auger (16) respectively. The connection between the motor 2 (20) and the base (18) is connected through a sealed bearing.
8. The cleaning device for toy production according to claim 4, characterized in that: The driving roller (11) and the driven roller (10) are both connected to the cleaning box (1) by being provided with roller seats.