Pipe bending device for metal pipe with special-shaped section
By designing a special-section metal pipe bending device comprising a base, a fixed shell, a fixed plate, a rotating plate and an extrusion mechanism, the problem that the existing device cannot adjust the bending diameter is solved, the flexible adjustment of the bending diameter of the special-shaped pipe is achieved, and the utilization efficiency is improved.
Patent Information
- Application Number
- CN202422592401.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-26
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-26
AI Technical Summary
Existing pipe bending devices cannot adjust the bending diameter of the pipe, which makes it cumbersome to use and requires replacing different devices to change the bending diameter.
A device including a base, a fixed shell, a fixed plate, a rotating plate, an extrusion mechanism and a tube bending plate is designed. The rotating roller and the rotating plate are driven by an electric motor, and the bending diameter of the special-shaped tube is adjusted in combination with a telescopic rod and an adjustment mechanism.
The flexible adjustment of the bending diameter of the special-shaped pipe is realized, the tedious operation of replacing the device is avoided, and the utilization efficiency is improved.
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Figure CN223338121U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipe bending devices, in particular to a pipe bending device for metal pipes with special-shaped cross-sections. Background Art
[0002] Metal pipe is a material widely used in various industrial and construction fields. According to different materials, metal pipes can be divided into iron pipes, steel pipes, stainless steel pipes, copper pipes, aluminum pipes, titanium pipes, etc. Each type of metal pipe has its own unique physical and chemical properties and is suitable for different working environments and application scenarios. Among them, special-section metal pipes refer to metal pipes with non-conventional circular cross-sectional shapes. They can have a variety of different cross-sectional shapes. Compared with round pipes, special-shaped pipes generally have a larger moment of inertia and section modulus, and can provide greater bending and torsional resistance. In the production process of special-section metal pipes, pipe bending devices are generally used to produce the pipes into the required shape.
[0003] Existing pipe bending devices generally fix the pipe by fixing components first, and then bend the pipe by a power device such as a telescopic cylinder or an electric motor to shape the pipe. However, during the pipe bending process, the existing pipe bending devices generally fix the bending diameter of the pipe and cannot adjust the bending diameter of the pipe. When the bending diameter needs to be changed, multiple different devices need to be used, which is cumbersome to use. In order to solve this technical problem, the utility model proposes a pipe bending device for metal pipes with special-shaped cross-sections. Utility Model Content
[0004] The main purpose of the utility model is to provide a device for bending metal pipes with special-shaped cross-sections, which can effectively solve the problems mentioned in the background technology.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:
[0006] A device for bending metal pipes with special-shaped cross-sections comprises a base, a fixed shell is installed on the upper surface of the base, a fixed plate is slidably connected to the upper part of the fixed shell, a conveying mechanism is provided inside the fixed plate, an adjustment mechanism is provided on one side of the fixed plate, the upper part of the base is slidably connected to a rotating plate, a power mechanism is provided on the outside of the rotating plate, a limiting mechanism is provided at the lower part of the rotating plate, an extrusion mechanism is provided on the upper part of the rotating plate, an extrusion plate is provided at one end of the extrusion mechanism, a first telescopic rod is installed on the upper surface of the rotating plate, and a plurality of bending plates of different sizes are installed on the upper end of the first telescopic rod.
[0007] Preferably, a telescopic sleeve is fixedly connected to the lower surface of the bending plate, and the lower end of the telescopic sleeve is fixedly connected to the rotating plate.
[0008] Preferably, the conveying mechanism includes a first motor, the outer surface of the first motor is fixedly connected to the fixed plate, the output end of the first motor passes through the fixed plate and extends to the inside, and is connected to a rotating roller.
[0009] Preferably, the adjustment mechanism includes a long plate, the lower surface of the long plate is fixedly connected to the fixed shell, a second telescopic rod is installed on one side of the long plate, the telescopic end of the second telescopic rod is fixedly connected to the fixed plate, a first sliding rod is installed on one side of the fixed plate, and the outer surface of the first sliding rod is slidably connected to the adjustment mechanism.
[0010] Preferably, the power mechanism includes a second motor, the outer surface of the second motor is fixedly connected to the fixed shell, the output end of the second motor is connected to a gear, the outer surface of the gear is meshed with a gear ring, and the lower surface of the gear ring is fixedly connected to the rotating plate.
[0011] Preferably, the limiting mechanism includes a first limiting block, the upper surface of the first limiting block is fixedly connected to the rotating plate, the outer surface of the first limiting block is rotatably connected to the base, the lower surface of the rotating plate is also fixedly connected to a second limiting block, and the outer surface of the second limiting block is slidably connected to the base.
[0012] Preferably, the extrusion mechanism includes a third telescopic rod, the outer surface of the third telescopic rod is mounted on the rotating plate, the telescopic end of the third telescopic rod is fixedly connected to the extrusion plate, a second sliding rod is fixedly connected to one side of the extrusion plate, and the outer surface of the second sliding rod is slidably connected to the rotating plate.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] In the utility model, by providing components such as a bending tube plate and a first telescopic rod, the first telescopic rod drives the bending tube plate to move downward, so that the smaller bending tube plate moves to the pipeline, so that the special-shaped tube passes through between the bending tube plate and the extrusion plate, and the special-shaped tube is driven to squeeze the bending tube plate by the adjusting mechanism, and then the extrusion plate is driven to squeeze the special-shaped tube by the extrusion mechanism, so that it is fixed between the bending tube plate and the extrusion plate, and the power mechanism drives the rotating plate to rotate, so as to bend the special-shaped tube. By using bending tube plates of different sizes, the special-shaped tube can be bent into different bending diameters, thereby achieving the effect of adjusting the bending diameter of the pipeline, thereby solving the problem that the existing bending diameter of the pipeline is generally fixed and the bending diameter of the pipeline cannot be adjusted. When the bending diameter needs to be changed, multiple different devices need to be used, which is cumbersome to use.
[0015] In the utility model, by setting components such as a conveying mechanism and a telescopic sleeve, the first motor can drive the rotating roller to rotate. When in use, the rotating roller squeezes the special-shaped tube, and the rotating roller can drive the special-shaped tube forward. The first telescopic rod can drive the bending plate to move upward or downward, and at the same time drive the telescopic sleeve to shorten or extend accordingly. The telescopic sleeve is composed of two sleeves of different thicknesses put together. The telescopic sleeve increases the stability of the bending plate and prevents it from tilting or deflecting. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of a special-section metal pipe bending device of the present invention;
[0017] Figure 2 This is a cross-sectional view of a rotating plate in a device for bending a metal pipe with a special cross-section according to the present invention;
[0018] Figure 3 This is a cross-sectional view of a fixing plate in a metal pipe bending device with a special-shaped cross-section according to the present invention;
[0019] Figure 4 This is a schematic diagram of the three-dimensional structure of an extrusion mechanism in a device for bending a metal tube with a special cross-section according to the present invention;
[0020] Figure 5 The utility model is a schematic diagram of the exploded structure of a bending plate in a metal tube bending device with a special-shaped cross-section.
[0021] In the figure: 1. base; 2. fixed shell; 3. fixed plate; 4. conveying mechanism; 401. first motor; 402. rotating roller; 5. adjusting mechanism; 501. long plate; 502. second telescopic rod; 503. first sliding rod; 6. rotating plate; 7. power mechanism; 701. second motor; 702. gear; 703. gear ring; 8. limiting mechanism; 801. first limiting block; 802. second limiting block; 9. extruding mechanism; 901. third telescopic rod; 902. second sliding rod; 10. extruding plate; 11. first telescopic rod; 12. bending plate; 13. telescopic sleeve. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1-5As shown, a device for bending a metal pipe with an irregular cross-section includes a base 1, a fixed shell 2 is installed on the upper surface of the base 1, a fixed plate 3 is slidably connected to the upper part of the fixed shell 2, a conveying mechanism 4 is arranged inside the fixed plate 3, and the conveying mechanism 4 includes a first motor 401, the outer surface of the first motor 401 is fixedly connected to the fixed plate 3, the output end of the first motor 401 passes through the fixed plate 3 and extends to the interior, and is connected to a rotating roller 402, which can be driven by the first motor 401 to rotate. When in use, the rotating roller 402 squeezes the irregular pipe, and the rotating roller 402 can drive the irregular pipe forward.
[0024] An adjustment mechanism 5 is provided on one side of the fixed plate 3, and the adjustment mechanism 5 includes a long plate 501. The lower surface of the long plate 501 is fixedly connected to the fixed shell 2. A second telescopic rod 502 is installed on one side of the long plate 501. The telescopic end of the second telescopic rod 502 is fixedly connected to the fixed plate 3. A first sliding rod 503 is installed on one side of the fixed plate 3. The outer surface of the first sliding rod 503 is slidably connected to the adjustment mechanism 5. The second telescopic rod 502 can drive the fixed plate 3 to slide on the fixed shell 2, thereby adjusting the position of the special-shaped tube so that the special-shaped tube is close to the bending plate 12. The first sliding rod 503 is used to increase the stability of the fixed plate 3 when sliding to prevent it from tilting or offsetting.
[0025] The upper part of the base 1 is slidably connected to a rotating plate 6, and a power mechanism 7 is provided on the outside of the rotating plate 6. The power mechanism 7 includes a second motor 701. The outer surface of the second motor 701 is fixedly connected to the fixed shell 2. The output end of the second motor 701 is connected to a gear 702. The outer surface of the gear 702 is meshed with a gear ring 703. The lower surface of the gear ring 703 is fixedly connected to the rotating plate 6. The gear 702 can be driven to rotate by the second motor 701. The gear 702 cooperates with the gear ring 703 to drive the rotating plate 6 to rotate around the center of the gear ring 703.
[0026] A limiting mechanism 8 is provided at the lower part of the rotating plate 6, and the limiting mechanism 8 includes a first limiting block 801, the upper surface of the first limiting block 801 is fixedly connected to the rotating plate 6, and the outer surface of the first limiting block 801 is rotatably connected to the base 1. The lower surface of the rotating plate 6 is also fixedly connected to the second limiting block 802, and the outer surface of the second limiting block 802 is slidably connected to the base 1. A sliding groove is provided on the base 1 to facilitate the sliding of the second limiting block 802 therein. The rotating plate 6 is limited by the first limiting block 801 and the second limiting block 802 to prevent the rotating plate 6 from deflecting during rotation and increase its stability.
[0027] An extrusion mechanism 9 is provided on the upper part of the rotating plate 6, and the extrusion mechanism 9 includes a third telescopic rod 901. The outer surface of the third telescopic rod 901 is installed on the rotating plate 6. The telescopic end of the third telescopic rod 901 is fixedly connected to the extrusion plate 10. A second sliding rod 902 is fixedly connected to one side of the extrusion plate 10. The outer surface of the second sliding rod 902 is slidably connected to the rotating plate 6. The third telescopic rod 901 can drive the extrusion plate 10 to move closer to or away from the special-shaped tube. The second sliding rod 902 is used to increase the stability of the extrusion plate 10 during movement.
[0028] An extrusion plate 10 is provided at one end of the extrusion mechanism 9, and a first telescopic rod 11 is installed on the upper surface of the rotating plate 6. A plurality of bending plates 12 of different sizes are installed on the upper end of the first telescopic rod 11. The lower surface of the bending plate 12 is fixedly connected with a telescopic sleeve 13. The lower end of the telescopic sleeve 13 is fixedly connected to the rotating plate 6. The first telescopic rod 11 can drive the bending plate 12 to move upward or downward, and at the same time drive the telescopic sleeve 13 to shorten or extend. The telescopic sleeve 13 is composed of two sleeves of different thicknesses put together. The telescopic sleeve 13 is used to increase the stability of the bending plate 12 to prevent it from tilting or offset.
[0029] When in use, the special-shaped tube that needs to be bent passes through the inside of the fixed plate 3, and the special-shaped tube can be transported by the conveying mechanism 4 for easy use. The rotating plate 6 can be driven to rotate by the power mechanism 7, and the extrusion mechanism 9 can drive the extrusion plate 10 to squeeze and fix the special-shaped tube on one side of the bending plate 12. As the bending plate 12 and the extrusion plate 10 rotate, the special-shaped tube can be bent. There are multiple bending plates 12 with different sizes, which are fixed and stacked together in sequence.
[0030] It should be noted that, in actual use of the device, the special-shaped tube is first inserted into the interior of the fixed plate 3, and the special-shaped tube is transported by the conveying mechanism 4 so that the special-shaped tube passes between the bending plate 12 and the extrusion plate 10. The position of the special-shaped tube is adjusted by the adjusting mechanism 5 so that the special-shaped tube squeezes the bending plate 12, and then the extrusion plate 10 is driven by the extrusion mechanism 9 to squeeze the special-shaped tube, so that it is fixed between the bending plate 12 and the extrusion plate 10. The power mechanism 7 drives the rotating plate 6 to rotate, and the rotating plate 6 drives the bending plate 12 and the extrusion plate 10 to rotate, thereby bending the special-shaped tube so that it moves with the bending plate 12, thereby achieving the purpose of bending the special-shaped tube.
[0031] When the bending diameter of the special-shaped pipe needs to be adjusted, there is no need to remove the pipe. The extrusion mechanism 9 drives the extrusion plate 10 to move away from the pipe, and the adjustment mechanism 5 drives the pipe to move away from the bending plate 12, so that the pipe is not in contact with the bending plate 12 and the extrusion plate 10. Then the first telescopic rod 11 drives the bending plate 12 to move downward, so that the smaller bending plate 12 moves to the pipe, and then the pipe is squeezed. By using bending plates 12 of different sizes, the special-shaped pipe can be bent into different bending diameters, thereby achieving the effect of adjusting the bending diameter of the pipe.
[0032] The first motor 401, the second motor 701, the first telescopic rod 11, the second telescopic rod 502 and the third telescopic rod 901 in this application are all common electrical equipment in the prior art. This application will not go into too much detail about their models or internal structures, and they can also be replaced by other power sources.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A device for bending a metal pipe with a special-shaped cross-section, comprising a base (1), characterized in that: A fixed shell (2) is installed on the upper surface of the base (1), and a fixed plate (3) is slidably connected to the upper part of the fixed shell (2), a conveying mechanism (4) is provided inside the fixed plate (3), and an adjustment mechanism (5) is provided on one side of the fixed plate (3). A rotating plate (6) is slidably connected to the upper part of the base (1), a power mechanism (7) is provided on the outside of the rotating plate (6), a limiting mechanism (8) is provided on the lower part of the rotating plate (6), an extrusion mechanism (9) is provided on the upper part of the rotating plate (6), and an extrusion plate (10) is provided at one end of the extrusion mechanism (9). A first telescopic rod (11) is installed on the upper surface of the rotating plate (6), and a plurality of bent pipe plates (12) of different sizes are installed on the upper end of the first telescopic rod (11).
2. The device for bending metal pipes with special-shaped cross-sections according to claim 1, characterized in that: A telescopic sleeve (13) is fixedly connected to the lower surface of the bending plate (12), and the lower end of the telescopic sleeve (13) is fixedly connected to the rotating plate (6).
3. The device for bending metal pipes with special-shaped cross-sections according to claim 2, characterized in that: The conveying mechanism (4) comprises a first motor (401), the outer surface of the first motor (401) is fixedly connected to the fixed plate (3), the output end of the first motor (401) passes through the fixed plate (3) and extends to the inside, and is connected to a rotating roller (402).
4. The device for bending a metal pipe with a special-shaped cross-section according to claim 3, characterized in that: The adjustment mechanism (5) comprises a long plate (501), the lower surface of the long plate (501) is fixedly connected to the fixed shell (2), a second telescopic rod (502) is installed on one side of the long plate (501), the telescopic end of the second telescopic rod (502) is fixedly connected to the fixed plate (3), a first sliding rod (503) is installed on one side of the fixed plate (3), and the outer surface of the first sliding rod (503) is slidably connected to the adjustment mechanism (5).
5. The device for bending metal pipes with special-shaped cross-sections according to claim 4, characterized in that: The power mechanism (7) comprises a second motor (701), the outer surface of the second motor (701) is fixedly connected to the fixed housing (2), the output end of the second motor (701) is connected to a gear (702), the outer surface of the gear (702) is meshedly connected to a gear ring (703), and the lower surface of the gear ring (703) is fixedly connected to the rotating plate (6).
6. The device for bending metal pipes with special-shaped cross-sections according to claim 5, characterized in that: The limiting mechanism (8) comprises a first limiting block (801), the upper surface of the first limiting block (801) is fixedly connected to the rotating plate (6), the outer surface of the first limiting block (801) is rotatably connected to the base (1), and the lower surface of the rotating plate (6) is also fixedly connected to a second limiting block (802), and the outer surface of the second limiting block (802) is slidably connected to the base (1).
7. The device for bending metal pipes with special-shaped cross-sections according to claim 6, characterized in that: The extrusion mechanism (9) includes a third telescopic rod (901), the outer surface of the third telescopic rod (901) is mounted on the rotating plate (6), the telescopic end of the third telescopic rod (901) is fixedly connected to the extrusion plate (10), a second sliding rod (902) is fixedly connected to one side of the extrusion plate (10), and the outer surface of the second sliding rod (902) is slidably connected to the rotating plate (6).