Diffusion plate cutting device

Through the cooperation of the lower roller, the pressing rolling assembly and the tension adjustment assembly, the problems of position deviation and temperature rise during the cutting process of the diffusion plate are solved, and high-precision cutting and a clean working environment are achieved.

CN223339520UActive Publication Date: 2025-09-16ZHEJIANG JUSHANG INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202422814730.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-16
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing diffusion plate cutting device is prone to position deviation during the transportation process, resulting in cutting deviation. At the same time, the temperature rise during the cutting process affects the appearance and service life, and the lack of a tension adjustment component leads to low cutting accuracy.

Method used

The lower roller, the pressing and rolling assembly, the tension adjustment assembly and the cutting assembly are used in combination. The hydraulic cylinder and the rotating motor are used to fix and tighten the diffusion plate, and the debris is collected in combination with the chip collection frame.

Benefits of technology

The stable cutting of the diffusion plate is achieved, the position deviation and temperature rise problems are avoided, the cutting accuracy and aesthetics are improved, and the cleanliness of the working environment is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a diffusion plate cutting device which comprises two supporting plates, lower rollers, a pressing rolling assembly, a cutting assembly, a tension adjusting assembly, a supporting frame, a rotating lead screw, a circular sliding block, a rotating roller and a rotating motor, the two supporting plates are symmetrically arranged, and the lower rollers are rotationally arranged at the front end and the rear end between the supporting plates. Pressing rolling assemblies matched with the lower roller are arranged at the front end and the rear end of the upper portion of the supporting plate correspondingly, a cutting assembly used for cutting the diffusion plate is arranged between the pressing rolling assemblies, and a tension adjusting assembly used for adjusting the tension of the diffusion plate is arranged on the front side of the supporting plate. The tension adjusting assembly comprises two supporting frames, a rotating lead screw, a circular sliding block, a rotating roller and a rotating motor, the two supporting frames are symmetrically arranged and are of a structure shaped like a Chinese character'hui ', a diffusion plate can be stretched and tensioned in the cutting process, and then the cutting quality of the diffusion plate is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of diffusion plate processing, in particular to the technical field of a diffusion plate cutting device. Background Art

[0002] Diffuser plates are widely used in fields such as liquid crystal displays and LED lighting. Their main function is to fully scatter the incident light to achieve a softer and more uniform illumination effect. The finished diffuser plates need to be cut and then polished to obtain diffusers of corresponding sizes and with a smooth surface.

[0003] Currently, the diffusion plate needs to maintain material stability during the cutting process. However, during the conveying process of the diffusion plate by the existing device, the position of the plate may sometimes deviate, resulting in cutting deviation.

[0004] In order to solve the problems raised in the background technology, for example, application number CN201822058648.0 discloses a diffusion plate cutting machine, including a cutting machine body, wherein passive rollers are respectively provided on both sides of the cutting machine body, the passive rollers are sleeved on the second shaft, and the two ends of the second shaft are respectively slidably connected to a stand, which is provided on the frame, and the passive rollers are equidistantly distributed on the shaft, the outer wall of the shaft is connected to one end of the movable column, the movable column and the passive roller are staggered, and the other end of the movable column is inserted in the cylinder, and one end of the movable column inserted in the cylinder is connected to a compression spring. The diffusion plate cutting machine adopts the support of the passive cylinder, the movable column and the compression spring, so that the passive roller can always keep the pressure on the diffusion plate, thereby effectively preventing the deviation of the plate position. However, the device still has the following defects:

[0005] Although this device can always maintain a tight pressure effect on the diffuser plate, the diffuser plate will generate very high temperature during the cutting process. If it is not cooled down in time, the service life of the cutting machine will be greatly reduced. At the same time, it is easy to cause the cut side of the diffuser plate to turn black, greatly reducing the appearance of the diffuser plate.

[0006] To solve the problems raised in the above-mentioned technology, for example, application number CN202021186939.9 discloses a diffusion plate cutting device, comprising a lower support rod, the upper end of the lower support rod is fixedly connected to the lower mounting plate, the lower mounting plate is provided with a first mounting groove inside, the first mounting groove is rotated to connect the first screw rod inside, the surface of the first screw rod is installed with a first moving block, the upper end of the lower mounting plate is fixedly connected to the upper support rod, through the mutual cooperation of the circulation pipe, the water supply nozzle, the connecting pipe, the water pump and the water tank, the cutting part can be cooled during the cutting process of the cutting machine, thereby avoiding the blackening of the cutting part of the diffusion plate due to excessive cutting temperature, which not only ensures the aesthetics of the diffusion plate after cutting, but also ensures the service life of the cutting machine. However, the device still has the following defects:

[0007] Although the device can cool the cutting area during the cutting process of the cutting machine, the material of the diffusion plate is relatively soft due to hot pressing right after production. Therefore, it is necessary to adjust the tension component to stretch the diffusion plate during the cutting process to maintain the tension effect and prevent wrinkles from occurring. However, the device lacks a tension adjustment component, which results in the diffusion plate being unable to achieve the tensioning purpose during the cutting process, thereby affecting the cutting accuracy. Summary of the Invention

[0008] The purpose of the utility model is to solve the problems in the prior art and to provide a diffusion plate cutting device that can stretch and tension the diffusion plate during the cutting process, thereby ensuring the cutting quality of the diffusion plate.

[0009] The top end face of said supporting plate is provided with a toothed connecting strip which is cooperatively connected with said toothed connecting strip.

[0010] Preferably, the clamping rolling assembly includes several columns, a top plate, a hydraulic cylinder, a hydraulic rod, a concave support seat and an upper roller. The columns are evenly and symmetrically arranged on the two support plates. A top plate is commonly provided at the upper end of each column. A hydraulic cylinder is provided above the top plate. The output end of the hydraulic cylinder passes through the bottom of the top plate and is connected to a hydraulic rod. The end of the hydraulic rod is connected to a concave support seat, and an upper roller is rotatably provided below the concave support seat.

[0011] Preferably, the upper roller corresponds to the lower roller.

[0012] Preferably, the cutting assembly includes a concave bracket, a guide rail, an electric slider, an L-shaped support plate, an electric telescopic rod and a cutting head. A guide rail is arranged horizontally above the concave bracket, and an electric slider is slidably fitted on the guide rail. The side wall of the electric slider is provided with an L-shaped support plate, and the lower end of the L-shaped support plate is provided with an electric telescopic rod, and the end of the electric telescopic rod is connected to the cutting head.

[0013] Preferably, a fixing rod is connected between the electric slider and the L-shaped support plate.

[0014] Preferably, a chip collecting frame is provided between the lower parts of the two support plates.

[0015] Beneficial effects of the utility model:

[0016] The utility model can ensure the cutting quality of the diffusion plate by cooperating with the lower roller, the pressing rolling assembly, the tension adjusting assembly and the cutting assembly, first, one end of the diffusion plate passes through the bottom of the rotating roller, then passes through the lower roller at the front end of the support plate and the upper roller, and finally passes through the lower roller at the rear end of the support plate and the upper roller, and then the hydraulic cylinder is activated by an external power supply, the hydraulic cylinder drives the hydraulic rod to descend, and the hydraulic rod drives the upper roller to descend, so that the upper roller and the lower roller are fitted and pressed, thereby squeezing and fixing the diffusion plate, and then starting the rotating motor, the rotating motor drives the rotating screw screw to rotate, thereby driving the circular slider to descend, and the circular slider drives the rotating roller to descend, thereby pressing the diffusion plate downward, so that the diffusion plate can always maintain a tensioning effect, and then the cutting assembly is used to cut, so that the diffusion plate can be fixed and tensioned at the same time, thereby avoiding the phenomenon of wrinkles, thereby ensuring processing accuracy, and solving the problem that the lack of a tension adjusting assembly causes the diffusion plate to be unable to achieve the purpose of tensioning during the cutting process, thereby affecting the cutting accuracy;

[0017] 2. The utility model provides a chip collection frame so that the debris generated during the cutting process of the diffuser plate can fall directly into the chip collection frame, thereby preventing the debris from falling on the ground and affecting the working environment, thereby improving processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of a diffusion plate cutting device of the utility model;

[0019] Figure 2 This is a schematic diagram of a pressing and rolling assembly of a diffusion plate cutting device of the present invention;

[0020] Figure 3 This is a schematic diagram of a cutting assembly of a diffusion plate cutting device of the present invention;

[0021] Figure 4 This is an enlarged schematic diagram of point A of a diffusion plate cutting device of the present invention;

[0022] Figure 5 This is a schematic diagram of a tension adjustment component of a diffusion plate cutting device of the present invention;

[0023] In the figure: 1-support plate, 2-lower roller, 3-pressing rolling assembly, 31-column, 32-top plate, 33-hydraulic cylinder, 34-hydraulic rod, 35-concave support seat, 36-upper roller, 4-cutting assembly, 41-concave bracket, 42-guide rail, 43-electric slider, 44-L-shaped support plate, 45-electric telescopic rod, 46-cutting head, 5-tension adjustment assembly, 51-support frame, 52-rotating screw, 53-circular slider, 54-rotating roller, 55-rotating motor, 6-fixed rod, 7-chip collection frame. DETAILED DESCRIPTION

[0024] See Figures 1 to 5The utility model discloses a diffusion plate cutting device, comprising two support plates 1, a lower roller 2, a pressing rolling assembly 3, a cutting assembly 4, a tension adjustment assembly 5, a support frame 51, a rotating screw 52, ​​a circular slider 53, a rotating roller 54, and a rotating motor 55. The two support plates 1 are symmetrically arranged, and the front and rear ends between the support plates 1 are both rotatably provided with lower rollers 2. The upper front and rear ends of the support plates 1 are both provided with pressing rolling assemblies 3 that cooperate with the lower roller 2. A cutting assembly 4 for cutting the diffusion plate is provided between the pressing rolling assemblies 3. The front side of the support plate 1 is provided with an adjusting tension assembly 5 for adjusting the tension of the diffusion plate. The adjusting tension assembly 5 comprises two support frames 51, a rotating screw 52, ​​a circular slider 5 3. Rotating roller 54 and rotating motor 55. The two support frames 51 are symmetrically arranged and have a U-shaped structure. The inner side surfaces of the support frames 51 are rotatably provided with rotating screws 52. The outer walls of the rotating screws 52 are threadedly fitted with circular sliders 53. Rotating rollers 54 are rotatably fitted between the circular sliders 53. The rotating motor 55 is installed on the upper end surface of the support frame 51. The output end of the rotating motor 55 passes through the lower end of the support frame 51 and is connected to the rotating screw 52. The rotating motor 55 is started by an external power supply. The rotating motor 55 drives the rotating wire 52 to rotate, thereby driving the circular slider 53 to descend. The circular slider 53 drives the rotating roller 54 to descend, thereby pressing down the diffuser plate, so that the diffuser plate can always maintain a tensioning effect.

[0025] See Figure 2 The utility model is a diffusion plate cutting device, the pressing and rolling assembly 3 includes a plurality of columns 31, a top plate 32, a hydraulic cylinder 33, a hydraulic rod 34, a concave support seat 35 and an upper roller 36. The columns 31 are evenly and symmetrically arranged on the two support plates 1. The upper end of each column 31 is commonly provided with a top plate 32. A hydraulic cylinder 33 is provided above the top plate 32. The output end of the hydraulic cylinder 33 passes through the bottom of the top plate 32 and is connected to the hydraulic rod 34. The end of the hydraulic rod 34 is connected to the concave support seat 35. An upper roller 36 is rotatably provided below the concave support seat 35. The upper roller 36 corresponds to the lower roller 2. The hydraulic cylinder 33 is started by an external power supply. The hydraulic cylinder 33 drives the hydraulic rod 34 to descend. The hydraulic rod 34 drives the upper roller 36 to descend, so that the upper roller 36 and the lower roller 2 are fitted and pressed, thereby squeezing and fixing the diffuser plate. The upper roller 36 and the lower roller 2 are used in conjunction to press and fix the diffuser plate. When the cutting is completed and the upper roller 36 rises, the staff can pull out the diffuser plate more time-saving and labor-saving under the rotation of the lower roller 2.

[0026] See Figure 3The utility model provides a diffusion plate cutting device, the cutting assembly 4 includes a concave bracket 41, a guide rail 42, an electric slider 43, an L-shaped support plate 44, an electric telescopic rod 45 and a cutting head 46. A guide rail 42 is arranged horizontally above the concave bracket 41, and the guide rail 42 is slidably fitted with an electric slider 43. The side wall of the electric slider 43 is provided with an L-shaped support plate 44, and the lower end of the L-shaped support plate 44 is provided with an electric telescopic rod 45. The end of the electric telescopic rod 45 is connected to the cutting head 46, which is driven down by the electric telescopic rod 45 so that the cutting head 46 is aligned with the diffusion plate, and then the electric slider 43 is controlled to move on the guide rail 42, thereby driving the cutting head 46 to move, thereby cutting the diffusion plate.

[0027] See Figure 4 The utility model provides a diffusion plate cutting device, wherein a fixing rod 6 is connected between the electric slider 43 and the L-shaped support plate 44 .

[0028] See Figure 1 The utility model provides a diffusion plate cutting device, and a chip collecting frame 7 is provided between the two support plates 1. By providing the chip collecting frame 7, the debris generated during the cutting process of the diffusion plate can fall directly into the chip collecting frame 7, thereby preventing the debris from falling on the ground, affecting the working environment, and improving the processing efficiency.

[0029] Working process of this utility model:

[0030] During the working process of the diffusion plate cutting device of the present invention, one end of the diffusion plate is first passed through the bottom of the rotating roller 54, then passed through between the lower roller 2 and the upper roller 36 at the front end above the support plate 1, and finally passed through between the lower roller 2 and the upper roller 36 at the rear end above the support plate 1, and then the hydraulic cylinder 33 is started by an external power supply, the hydraulic cylinder 33 drives the hydraulic rod 34 to descend, and the hydraulic rod 34 drives the upper roller 36 to descend, so that the upper roller 36 and the lower roller 2 are attached and pressed, thereby squeezing and fixing the diffusion plate, and then the rotating motor 55 is started, the rotating motor 55 drives the rotating wire 52 rod to rotate, thereby driving the circular slider 53 to descend, and the circular slider 53 drives the rotating roller 54 to descend. Thereby, the diffusion plate is pressed down so that the diffusion plate can always maintain a tension effect, and then the electric telescopic rod 45 drives the cutting head 46 to descend, so that the cutting head 46 is aligned with the diffusion plate, and then the electric slider 43 is controlled to move on the guide rail 42, thereby driving the cutting head 46 to move, thereby cutting the diffusion plate. After the cutting is completed, the hydraulic cylinder 33 drives the upper roller 36 to rise, and the staff pulls out the cut diffusion plate. Under the rotation of the lower roller 2, the staff can pull it out more time-saving and labor-saving. By setting the chip collection frame 7, the debris generated by the diffusion plate during the cutting process can fall directly into the chip collection frame 7, thereby preventing the debris from falling on the ground, affecting the working environment, and improving processing efficiency.

[0031] The control method of the present invention is to manually start and stop the switch. The wiring diagram of the power element and the provision of power supply are common knowledge in the field. Moreover, the present invention is mainly used to protect mechanical devices. Therefore, the control method and wiring arrangement are not explained in detail in the present invention.

[0032] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention falls within the scope of protection of the present invention.

Claims

1. A diffuser plate cutting device, characterized in that: The invention comprises two support plates (1), a lower roller (2), a pressing rolling assembly (3), a cutting assembly (4), a tension adjustment assembly (5), a support frame (51), a rotating screw (52), a circular slider (53), a rotating roller (54), and a rotating motor (55). The two support plates (1) are symmetrically arranged, and the front end and the rear end between the support plates (1) are both rotatably provided with a lower roller (2). The upper front end and the rear end of the support plates (1) are both provided with a pressing rolling assembly (3) matched with the lower roller (2). A cutting assembly (4) for cutting a diffusion plate is provided between the pressing rolling assemblies (3). An adjusting tension member for adjusting the tension of the diffusion plate is provided on the front side of the support plates (1). The tension regulating assembly (5) comprises two support frames (51), a rotating screw (52), a circular slider (53), a rotating roller (54) and a rotating motor (55). The two support frames (51) are symmetrically arranged and have a circular structure. The inner side surfaces of the support frames (51) are both rotatably provided with rotating screws (52). The outer walls of the rotating screws (52) are both threadedly fitted with circular sliders (53). The rotating rollers (54) are rotatably fitted between the circular sliders (53). The rotating motor (55) is installed on the upper end surface of the support frame (51). The output end of the rotating motor (55) passes through the lower end of the support frame (51) and is connected to the rotating screw (52).

2. The diffuser plate cutting device according to claim 1, wherein: The compacting rolling assembly (3) comprises a plurality of columns (31), a top plate (32), a hydraulic cylinder (33), a hydraulic rod (34), a concave support seat (35) and an upper roller (36). The columns (31) are evenly and symmetrically arranged on the two support plates (1). The upper end of each column (31) is commonly provided with a top plate (32). A hydraulic cylinder (33) is provided above the top plate (32). The output end of the hydraulic cylinder (33) passes through the bottom of the top plate (32) and is connected to the hydraulic rod (34). The end of the hydraulic rod (34) is connected to the concave support seat (35). The upper roller (36) is rotatably provided below the concave support seat (35).

3. The diffuser plate cutting device according to claim 2, wherein: The upper roller (36) corresponds to the lower roller (2).

4. The diffuser plate cutting device according to claim 1, wherein: The cutting assembly (4) comprises a concave bracket (41), a guide rail (42), an electric slider (43), an L-shaped support plate (44), an electric telescopic rod (45) and a cutting head (46), wherein the guide rail (42) is arranged transversely above the concave bracket (41), the electric slider (43) is slidably engaged on the guide rail (42), the side wall of the electric slider (43) is provided with an L-shaped support plate (44), the lower end of the L-shaped support plate (44) is provided with an electric telescopic rod (45), and the end of the electric telescopic rod (45) is connected to the cutting head (46).

5. The diffusion plate cutting device according to claim 4, characterized in that: A fixing rod (6) is connected between the electric slider (43) and the L-shaped support plate (44).

6. A diffusion plate cutting device according to any one of claims 1 to 5, characterized in that: A chip collecting frame (7) is provided between the lower sides of the two support plates (1).

Citation Information

Patent Citations

  • Diffusion plate cutting machine

    CN209177709U

  • Diffusion plate cutting equipment

    CN212885451U