Prefabricated part mold cleaning device

By designing a prefabricated component mold cleaning device with supports, mold flipping and conveying mechanisms, the problem of low cleaning efficiency of different types of components is solved, the automation and universalization of the production line are achieved, and the cleaning effect and production efficiency are improved.

CN223339674UActive Publication Date: 2025-09-16HUNAN WUXIN MACHINERY
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Patent Information

Application Number
CN202422656676.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-16
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing prefabricated component production line has low efficiency in cleaning different types of components, resulting in insufficient automation and generalization of the production line and increased manual intervention.

Method used

A prefabricated component mold cleaning device is designed, which includes a support, a mold turning mechanism and a turning drive mechanism. The mold turning mechanism is used to turn the component mold to an inclined state to facilitate the pouring out of debris, and the mold conveying mechanism is used to transport it to the subsequent workstation for further cleaning combined with manual or automatic equipment.

Benefits of technology

The automation and generalization of the prefabricated component production line are improved, manual intervention is reduced, and production efficiency and cleaning effects are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated part mould cleaning device which comprises a support, a mould turnover mechanism and a turnover driving mechanism, the mould turnover mechanism is movably connected with the support, and the turnover driving mechanism is connected with the mould turnover mechanism to drive the mould turnover mechanism to turn over. After the component mold is transferred to the mold turnover mechanism, the turnover driving mechanism drives the mold turnover mechanism to quickly turn over to an inclined state, and the component mold turns over along with the mold turnover mechanism, so that disintegrating slag and the like in the component mold are poured out, the mold turnover mechanism is suitable for various types of component molds, and the disintegrating slag which is still not poured out can be conveniently poured out. And as the component mold is overturned to the inclined state, manual or automatic cleaning of equipment such as brushes and vibrators is facilitated, the structure is simple, use is convenient, and the production efficiency can be improved.
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Description

Technical Field

[0001] The utility model relates to prefabricated component production equipment, in particular to a prefabricated component mold cleaning device. Background Art

[0002] With the continuous improvement of the technical level, the production requirements of prefabricated components are getting higher and higher. Various types of components are required to be produced by automated production lines. At the same time, in order to reduce production costs, the requirements for the universality of prefabricated component production lines are getting higher and higher. When prefabricated components of existing processes are produced by production lines, they are generally designed for components with large quantities and relatively regular shapes, while other types of components still require a lot of manual labor for production. In order to improve the universality and automation of the production line, the universal cleaning of different components (mainly cleaning the debris generated in the processes of concrete pouring, demoulding, etc.) is a problem that must be solved. The existing prefabricated component mold platform annular production line places the mold on a standard mold platform, and the mold platform circulates on the annular production line, which is compatible with the production of various types of components. In view of the characteristics of mold platform production, a device that is compatible with the cleaning of molds of various components is provided, thereby improving the automation and universality of the prefabricated component production line, improving production efficiency, and reducing production costs, which has become an urgent need in this field. Utility Model Content

[0003] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide a prefabricated component mold cleaning device which has a simple structure, is easy to use, has good versatility and is conducive to improving production efficiency.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0005] A prefabricated component mold cleaning device comprises a support, a mold turning mechanism and a turning drive mechanism, wherein the mold turning mechanism is movably connected to the support, and the turning drive mechanism is connected to the mold turning mechanism to drive the mold turning mechanism to turn.

[0006] As a further improvement of the above technical solution: a mold conveying mechanism is provided on the support.

[0007] As a further improvement of the above technical solution: the mold conveying mechanism includes a plurality of conveying rollers arranged in parallel.

[0008] As a further improvement of the above technical solution: the mold turning mechanism includes a turning bracket and a fixing assembly for fixing the component mold on the turning bracket, and the turning bracket is movably connected to the support.

[0009] As a further improvement of the above technical solution: the fixing assembly includes a pressing block and a pressing driving member for driving the pressing block to reciprocate.

[0010] As a further improvement of the above technical solution: the pressing block is hinged to the flip bracket, and the pressing drive is connected to the pressing block to drive the pressing block to rotate.

[0011] As a further improvement of the above technical solution: the clamping drive member is a telescopic structure, the clamping blocks are arranged at both ends of the clamping drive member, and the two ends of the clamping drive member are respectively hinged to the corresponding clamping blocks.

[0012] As a further improvement of the above technical solution: the flipping drive mechanism includes a flexible connector and a retractable assembly for retracting the flexible connector, the retractable assembly is arranged above the support, and the lower end of the flexible connector is connected to the mold flipping mechanism.

[0013] As a further improvement of the above technical solution: the retractable assembly includes a moving trolley, the moving trolley is arranged on the track frame, the moving trolley is provided with rollers, and the upper end of the flexible connecting member is connected to the track frame after passing around the rollers.

[0014] As a further improvement of the above technical solution: the flexible connecting member is a steel wire rope or a chain;

[0015] And / or, the track frame is a portal frame, the movable trolley is arranged on the upper part of the track frame, and the support is located below the track frame.

[0016] Compared with the prior art, the advantages of the present invention are: the prefabricated component mold cleaning device disclosed by the present invention, after the component mold is transferred to the mold flipping mechanism, the flipping drive mechanism drives the mold flipping mechanism to quickly flip to an inclined state, and the component mold flips along with the mold flipping mechanism, thereby pouring out the debris and the like in the component mold. It is suitable for various types of component molds. For the debris that has not been poured out, since the component mold has been flipped to an inclined state, it is also convenient for manual or automatic brushes, vibrators and other equipment to clean it. It has a simple structure, is easy to use, and is conducive to improving production efficiency.

[0017] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the main structure of the prefabricated component mold cleaning device of the utility model.

[0019] Figure 2 It is a schematic diagram of the top view of the prefabricated component mold cleaning device of the present invention.

[0020] Figure 3It is a side structural schematic diagram of the prefabricated component mold cleaning device of the utility model.

[0021] Figure 4 It is a side view structural diagram of a component mold being fixed on a mold turning mechanism.

[0022] Figure 5 It is a side view structural diagram of the component mold after it is flipped over.

[0023] The numbers in the figure represent:

[0024] 1. Support; 2. Mold turning mechanism; 21. Turning bracket; 22. Pressing block; 23. Pressing drive member; 3. Turning drive mechanism; 31. Flexible connector; 32. Moving trolley; 33. Track frame; 34. Roller; 4. Mold conveying mechanism; 41. Conveying roller; 5. Component mold. DETAILED DESCRIPTION

[0025] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0027] In this utility model, unless otherwise specified or limited, the terms "assemble," "connect," "connect," "fix," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0028] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0029] Figures 1 to 5An embodiment of the prefabricated component mold cleaning device of the present invention is shown. The prefabricated component mold cleaning device of this embodiment includes a support 1, a mold turning mechanism 2, and a turning drive mechanism 3. The mold turning mechanism 2 is movably connected to the support 1, and the turning drive mechanism 3 is connected to the mold turning mechanism 2 to drive the mold turning mechanism 2 to turn. Preferably, the mold turning mechanism 2 is hinged to the support 1 to facilitate turning of the mold turning mechanism 2 about the hinge axis.

[0030] The prefabricated component mold cleaning device of this embodiment is that after the component mold 5 is transferred to the mold turning mechanism 2, the turning drive mechanism 3 drives the mold turning mechanism 2 to quickly turn to an inclined state, and the component mold 5 turns along with the mold turning mechanism 2, thereby pouring out the debris and the like in the component mold 5. It is suitable for various types of component molds 5. For the debris that has not been poured out, since the component mold 5 has been turned to an inclined state, it is also convenient to clean it manually or with automatic brushes, vibrators and other equipment. It has a simple structure, is easy to use, and is conducive to improving production efficiency.

[0031] Furthermore, in this embodiment, a mold conveying mechanism 4 is provided on the support 1. The mold conveying mechanism 4 facilitates the transportation of the component mold 5. After the component mold 5 is cleaned, the mold conveying mechanism 4 is activated to transport the component mold 5 to a subsequent workstation.

[0032] As a preferred embodiment, the mold conveying mechanism 4 includes a plurality of parallel conveying rollers 41. The conveying rollers 41 have a strong load-bearing capacity and good reliability. Of course, in other embodiments, the mold conveying mechanism 4 can also use a belt, plate chain, or other method to convey the component mold 5.

[0033] Furthermore, in this embodiment, the mold flipping mechanism 2 includes a flip bracket 21 and a fixing assembly for fixing the component mold 5 to the flip bracket 21. The flip bracket 21 is movably connected to the support 1. After the component mold 5 is transferred to the flip bracket 21, the fixing assembly fixes the component mold 5, which helps prevent the component mold 5 from falling off during the flipping process, further improving reliability. At the same time, because the component mold 5 is fixed, the flip angle of the mold flipping mechanism 2 can be set to be larger and the flipping speed can be set to be faster, which helps improve the cleaning effect.

[0034] Furthermore, in this embodiment, the fixing assembly includes a pressing block 22 and a pressing drive 23 for driving the pressing block 22 to move back and forth. The movement of the pressing block 22 can be, for example, lifting, horizontal extension or rotation, etc., as long as it can press the component mold 5 onto the flip bracket 21. Of course, in other embodiments, the component mold 5 can also be fixed to or released on the flip bracket 21 by controlling the power on or off of the electromagnet; or, a telescopic pin is provided on the flip bracket 21, and a socket is provided on the component mold 5. When the pin is inserted into the socket, the component mold 5 and the flip bracket 21 are fixed as a whole and flipped synchronously. After the pin exits the socket, the component mold 5 can be separated from the flip bracket 21.

[0035] As a preferred embodiment, the pressing block 22 is hinged to the flip bracket 21, and the pressing drive 23 is connected to the pressing block 22 to drive the pressing block 22 to rotate. Figure 1 and Figure 2 When the pressing block 22 rotates to above the component mold 5, the component mold 5 can be pressed against the flip bracket 21. After cleaning, the pressing block 22 rotates in the opposite direction and moves away from above the component mold 5. The mold conveying mechanism 4 can convey the component mold 5 to the subsequent workstation. It has a simple structure and high operation efficiency.

[0036] In a preferred embodiment, the clamping drive 23 is a telescopic structure (specifically, it can be a pneumatic cylinder, oil cylinder, or electric cylinder, etc.), and the clamping blocks 22 are located at both ends of the clamping drive 23, and the ends of the clamping drive 23 are respectively hinged to the corresponding clamping blocks 22. The two clamping blocks 22 compress the component mold 5, further improving the reliability of the clamping, especially for component molds 5 with larger dimensions. The two clamping blocks 22 share the clamping drive 23, which can reduce the number of clamping drives 23, simplify the structure, and reduce costs. Of course, in other embodiments, each clamping block 22 can be equipped with a clamping drive 23.

[0037] Furthermore, in this embodiment, the flip drive mechanism 3 includes a flexible connector 31 and a retractable assembly for retracting and extending the flexible connector 31. The retractable assembly is located above the support 1. The lower end of the flexible connector 31 is connected to the mold flip mechanism 2 (specifically, the flip bracket 21). When the flexible connector 31 retracts upward, it can drive the flip bracket 21 to flip upward. Conversely, when the flexible connector 31 extends downward, the flip bracket 21 flips downward and resets under the action of gravity. This structure is simple and reliable.

[0038] Furthermore, in this embodiment, the retractable assembly includes a moving trolley 32, which is arranged on a track frame 33. The moving trolley 32 is provided with a roller 34, and the upper end of the flexible connector 31 passes around the roller 34 and is connected to the track frame 33. Figure 4 and Figure 5After the two pressing blocks 22 press the component mold 5 onto the flip bracket 21, the moving trolley 32 moves to the right along the track frame 33, and the roller 34 moves synchronously with the moving trolley 32. The flexible connector 31 contracts upward, driving the flip bracket 21 to flip upward; on the contrary, when the moving trolley 32 moves to the left along the track frame 33, the flexible connector 31 can be extended downward, and the flip bracket 21 flips downward and resets under the action of gravity. The structure is reliable and the flexible connector 31 is retracted and extended efficiently; the track frame 33 provides a guide for the reciprocating movement of the moving trolley 32, making the movement process smooth and avoiding deviation. Preferably, there are more than two flexible connectors 31, and the rollers 34 of the moving trolley 32 are also more than two and are arranged one-to-one with the flexible connectors 31, which is suitable for component molds 5 with larger size and heavier weight. Of course, in other embodiments, the retraction and extension of the flexible connector 31 can also be achieved by the forward and reverse rotation of the roller.

[0039] The flexible connector 31 may be a steel wire rope or a chain, which has a strong load-bearing capacity and a long service life.

[0040] The track frame 33 is a door-shaped frame. The mobile trolley 32 is arranged on the upper part of the track frame 33, and the support 1 is arranged below the track frame 33 to avoid mutual influence. The structure is compact and the occupied factory area is small.

[0041] Although the present invention has been disclosed above with reference to preferred embodiments, this is not intended to limit the present invention. Any person skilled in the art can, without departing from the scope of the present invention, utilize the technical content disclosed above to make many possible changes and modifications to the present invention, or modify it into equivalent embodiments with equivalent variations. Therefore, any simple modifications, equivalent variations, and modifications made to the above embodiments based on the technical essence of the present invention, without departing from the content of the present invention, should fall within the scope of protection of the present invention.

Claims

1. A prefabricated component mold cleaning device, characterized in that: The mold turning mechanism (2) comprises a support (1), a mold turning mechanism (2) and a turning drive mechanism (3); the mold turning mechanism (2) is movably connected to the support (1); and the turning drive mechanism (3) is connected to the mold turning mechanism (2) to drive the mold turning mechanism (2) to turn.

2. The prefabricated component mold cleaning device according to claim 1, characterized in that: A mold conveying mechanism (4) is provided on the support (1).

3. The prefabricated component mold cleaning device according to claim 2, characterized in that: The mold conveying mechanism (4) comprises a plurality of conveying rollers (41) arranged in parallel.

4. The prefabricated component mold cleaning device according to claim 1, characterized in that: The mold turning mechanism (2) comprises a turning bracket (21) and a fixing assembly for fixing the component mold (5) on the turning bracket (21); the turning bracket (21) is movably connected to the support (1).

5. The prefabricated component mold cleaning device according to claim 4, characterized in that: The fixing assembly comprises a pressing block (22) and a pressing driving member (23) for driving the pressing block (22) to reciprocate.

6. The prefabricated component mold cleaning device according to claim 5, characterized in that: The pressing block (22) is hinged to the flip bracket (21), and the pressing driving member (23) is connected to the pressing block (22) to drive the pressing block (22) to rotate.

7. The prefabricated component mold cleaning device according to claim 6, characterized in that: The pressing drive member (23) is a telescopic structure, and the pressing blocks (22) are arranged at both ends of the pressing drive member (23). The two ends of the pressing drive member (23) are respectively hinged to the corresponding pressing blocks (22).

8. The prefabricated component mold cleaning device according to any one of claims 1 to 7, characterized in that: The turnover drive mechanism (3) comprises a flexible connector (31) and a retractable assembly for retracting the flexible connector (31); the retractable assembly is arranged above the support (1); and the lower end of the flexible connector (31) is connected to the mold turnover mechanism (2).

9. The prefabricated component mold cleaning device according to claim 8, characterized in that: The retractable assembly comprises a moving trolley (32), the moving trolley (32) is arranged on a track frame (33), a roller (34) is provided on the moving trolley (32), and the upper end of the flexible connecting member (31) passes around the roller (34) and is connected to the track frame (33).

10. The prefabricated component mold cleaning device according to claim 9, characterized in that: The flexible connecting member (31) is a steel wire rope or a chain; And / or, the track frame (33) is a portal frame, the movable trolley (32) is arranged on the upper part of the track frame (33), and the support (1) is located below the track frame (33).