Automatic bagging device for bottle body packaging

By designing an automatic bagging device for bottle packaging and using hydraulic clamps and electromagnets to achieve full automation of bottle packaging, the problem of low efficiency of manual operation is solved, and production efficiency and product consistency are improved.

CN223341005UActive Publication Date: 2025-09-16SHIJIAZHUANG SHIYAO PACKAGING CO LTD
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Patent Information

Application Number
CN202422931521.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-09-16
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

In the existing technology, the bottle packaging process relies on manual operation, resulting in high labor costs and low efficiency, which is difficult to match the level of machine automation.

Method used

An automatic bagging device for bottle packaging is designed, including a bottle loading and unloading conveyor, a packaging table, a set packaging bracket and a packaging structure. Hydraulic clamps, electromagnets and other electrical components are used to realize automatic bag removal, bagging and fixing. The coordinated operation of various components is controlled by programming.

Benefits of technology

The bottle packaging process is fully automated, which improves production efficiency, reduces manual intervention, ensures position accuracy and sealing, adapts to bottles of different specifications, and improves product consistency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic bagging device for bottle body packaging, which comprises a bottle body feeding conveyer, a bottle body discharging conveyer, a packaging table, a sleeving packaging support and a packaging structure, and relates to the technical field of bottle body packaging, a system can automatically complete the whole process from bottle body feeding, conveying, positioning, packaging, sealing, cutting to discharging, and the packaging efficiency is improved. The production efficiency is greatly improved, and manual intervention is reduced; stable transportation is achieved through the bottle body feeding transporter, and the position accuracy of the bottle bodies in the packaging process is ensured; due to the design of the inclined concave drainage block, the bottle body can be accurately drained to the packaging plastic between the two pairs of hydraulic clamping jaws, and a good foundation is provided for subsequent packaging operation; a pair of packaging hydraulic push rods, a concave extrusion lifting block and other components in the system can be flexibly adjusted according to the sizes and the shapes of the bottle bodies so as to meet the packaging requirements of the bottle bodies of different specifications.
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Description

Technical Field

[0001] The utility model relates to the technical field of bottle packaging, in particular to an automatic bagging device for bottle packaging. Background Art

[0002] In order to achieve fully automatic production of the baler, it is necessary not only to ensure a continuous and stable plastic bag feeding system, but also to be equipped with an efficient and reliable bag-taking and fixing mechanism. However, in the existing technology, this link often relies on manual operation, that is, the staff manually pulls and bags the packaging bags. This design not only increases labor costs, but also the efficiency and accuracy of manual operation are difficult to match the level of machine automation, which greatly restricts the overall packaging efficiency of the baler. Therefore, the development of a mechanism that can automatically complete bag taking, bagging and fixing operations is of great significance to improving the automation level of the baler, improving production efficiency and reducing production costs. In view of this, in-depth research on the above-mentioned issues has led to the creation of this case. Utility Model Content

[0003] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic bagging device for bottle packaging, comprising: a bottle loading conveyor, a bottle unloading conveyor, a packaging table, a set packaging bracket, and a packaging structure, wherein the bottle loading conveyor and the bottle unloading conveyor are installed in an L shape on the packaging table, the set packaging bracket is installed on the packaging table, and the packaging structure is installed on the set packaging bracket and the packaging table;

[0004] The packaging structure includes: an inclined concave drainage block, a pair of raw material supports, four pairs of hydraulic clamps, a pair of collecting drivers, a belt conveyor, a pair of packaging hydraulic push rods, a pair of concave extrusion lifting blocks, a pair of semicircular limit blocks, a pair of lifting electromagnets, a pair of lifting magnets, a pair of limit current regulators and a sealing unloading assembly;

[0005] The concave inclined drainage block is installed on the bottle loading conveyor, a pair of raw material supports are respectively installed on both sides of the packaging table, four pairs of hydraulic clamps are respectively installed on a pair of raw material supports, a pair of collection drive machine driving ends are connected to the hydraulic clamps, the belt conveyor is installed on the packaging table, and the packaging table is provided with a lifting packaging trough, a pushing trough and a unloading inclined trough, a pair of packaging hydraulic push rods are respectively installed on the lifting packaging trough and the set packaging support, a pair of concave extrusion lifting blocks are respectively installed on the pushing ends of a pair of packaging hydraulic push rods, a pair of semicircular limit blocks are movably inserted on the inner side of a pair of concave extrusion lifting blocks, a pair of lifting electromagnets are respectively installed on the inner side of a pair of concave extrusion lifting blocks, a pair of lifting magnets are respectively installed on a pair of semicircular limit blocks, a pair of limiting current regulators are respectively installed on a pair of lifting electromagnets, and the sealing unloading assembly is installed on a pair of concave extrusion lifting blocks and the pushing trough.

[0006] Preferably, the sealing and unloading assembly comprises: a pair of circular electric heating edge sealers, a circular extrusion block, a circular lifting limit block, a lifting and cutting circular magnet, a lifting and cutting circular electromagnet, a circular cutting knife, a horizontal unloading hydraulic push rod and a unloading pushing disc;

[0007] A pair of the aforementioned circular electric heating edge sealers are respectively installed on a pair of the aforementioned concave extrusion lifting blocks, a convex circular groove is provided on the aforementioned concave extrusion lifting block, the aforementioned circular extrusion block is movably inserted into the inner side of the aforementioned convex circular groove, the aforementioned circular lifting limit block is movably inserted into the inner side of the aforementioned convex circular groove, and the aforementioned circular lifting limit block is connected to the aforementioned circular extrusion block, the aforementioned lifting and cutting circular magnet is installed on the aforementioned circular lifting limit block, the aforementioned lifting and cutting circular electromagnet is installed on the aforementioned convex circular groove, the aforementioned circular cutting knife is installed on the aforementioned circular extrusion block, the aforementioned horizontal unloading hydraulic push rod is installed on the inner side of the aforementioned pushing groove, and the aforementioned unloading pushing disc is installed on the pushing end of the aforementioned horizontal unloading hydraulic push rod.

[0008] Preferably, a scanning camera is provided on the set packaging bracket.

[0009] Preferably, a pair of triangular limiting blocks are provided on the packaging table.

[0010] Preferably, a photoelectric counter is provided on the set packaging bracket.

[0011] Preferably, a pair of the raw material supports are provided with elastic band sensors.

[0012] Beneficial effects

[0013] The utility model provides an automatic bagging device for bottle packaging. It has the following beneficial effects: the system can automatically complete the entire process from bottle loading, transportation, positioning, packaging, sealing, cutting to unloading, greatly improving production efficiency and reducing manual intervention; stable transportation is achieved through the bottle loading and transporting device, ensuring the position accuracy of the bottle during the packaging process; the design of the inclined concave drainage block helps to accurately drain the bottle into the packaging plastic between two pairs of hydraulic clamps, providing a good foundation for subsequent packaging operations; the pair of packaging hydraulic push rods and concave extrusion lifting blocks and other components in the system can be flexibly adjusted according to the size and shape of the bottle to meet the packaging requirements of bottles of different specifications; hot melt sealing of the packaging plastic is achieved through the sealing and unloading assembly and the circular electric heating edge sealer, ensuring the sealing and integrity of the packaging; At the same time, through the synergistic effect of the lifting and cutting circular electromagnet and the circular cutting knife, precise cutting of the packaging plastic is achieved, improving the neatness and aesthetics of the packaging; the system uses electrical components such as electromagnets for control, which can realize intelligent operation and precise control; through programming control of the coordinated work of various components, the entire packaging process is made more efficient and stable; the modular design of the system makes each component easy to disassemble and replace, facilitating daily maintenance and troubleshooting; at the same time, the system is also easy to upgrade and expand to adapt to changes in future production needs; the automated packaging system can reduce the impact of human factors on product quality and improve product consistency and stability; at the same time, through precise control and sealing operations, it can also effectively protect the bottle body from external contamination and damage, improving product safety and hygiene. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic front and sectional view of an automatic bagging device for packaging bottles described in the present invention.

[0015] Figure 2 for Figure 1 A partial enlarged view of "A".

[0016] Figure 3 This is a three-dimensional schematic diagram of an automatic bagging device for bottle packaging described in the present invention.

[0017] In the figure: 1. Packaging table; 2. Set packaging bracket; 3. Raw material bracket; 4. Hydraulic gripper; 5. Collection drive; 6. Belt conveyor; 7. Packaging hydraulic push rod; 8. Concave extrusion lifting block; 9. Semicircular limit block; 10. Lifting electromagnet; 11. Lifting magnet; 12. Limiting current regulator; 13. Circular electric heating edge sealer; 14. Circular extrusion block; 15. Circular lifting limit block; 16. Lifting and cutting circular magnet; 17. Lifting and cutting circular electromagnet; 18. Circular cutting knife; 19. Unloading push disc. DETAILED DESCRIPTION

[0018] Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative work shall fall within the scope of protection of the present invention.

[0019] Through the use of wires by those skilled in the art, all electrical components in this case are connected to their corresponding power supplies, and appropriate controllers and encoders should be selected according to actual conditions to meet control requirements. The specific connection and control sequence should refer to the following working principle, in which the electrical components are electrically connected in sequence. The detailed connection means are well-known technologies in this field. The following mainly introduces the working principle and process, and no longer explains the electrical control.

[0020] Example

[0021] like Figure 1-3 As shown, the bottle loading conveyor and the bottle unloading conveyor are installed in an L shape on the packaging table 1, the set packaging bracket 2 is installed on the packaging table 1, and the packaging structure is installed on the set packaging bracket 2 and the packaging table 1;

[0022] Specifically, the packaging structure includes: an inclined concave drainage block, a pair of raw material supports 3, four pairs of hydraulic clamps 4, a pair of collection drive machines 5, a belt conveyor 6, a pair of packaging hydraulic push rods 7, a pair of concave extrusion lifting blocks 8, a pair of semicircular limit blocks 9, a pair of lifting electromagnets 10, a pair of lifting magnets 11, a pair of limit current regulators 12 and a sealing unloading assembly;

[0023] Specifically, the concave inclined drainage block is installed on the bottle loading conveyor, a pair of the raw material supports 3 are respectively installed on both sides of the packaging table 1, four pairs of hydraulic clamps 4 are respectively installed on a pair of the raw material supports 3, a pair of the collection drive machines 5 driving ends are connected to the hydraulic clamps 4, the belt conveyor 6 is installed on the packaging table 1, and the packaging table 1 is provided with a lifting packaging trough, a pushing trough and a discharging inclined trough, a pair of the packaging hydraulic push rods 7 are respectively installed on the lifting packaging trough and the set packaging support 2. A pair of the concave extrusion lifting blocks 8 are respectively installed on the pushing ends of the pair of packaging hydraulic push rods 7, a pair of the semicircular limit blocks 9 are movably inserted into the inner sides of the pair of concave extrusion lifting blocks 8, a pair of the lifting electromagnets 10 are respectively installed on the inner sides of the pair of concave extrusion lifting blocks 8, a pair of the lifting magnets 11 are respectively installed on the pair of the semicircular limit blocks 9, a pair of the limiting current regulators 12 are respectively installed on the pair of the lifting electromagnets 10, and the sealing unloading assembly is installed on the pair of the concave extrusion lifting blocks 8 and the pushing groove;

[0024] It should be noted that, in the above, the bottle loading conveyor drives the bottle to be transported stably, and the bottle is transported to the packaging table 1, and the bottle is drained between the packaging plastics between the two pairs of hydraulic clamps 4 by the inclined concave drainage block, and the concave extrusion lifting blocks 8 on the pushing ends of the pair of packaging hydraulic push rods 7 are respectively driven to be stably lifted and lowered by the lifting electromagnets 10 inside the pair of concave lifting and extrusion blocks. The pair of lifting electromagnets 10 are respectively magnetized to the pair of lifting magnets 11, and the pair of lifting magnets 11 are respectively driven to be lifted and lowered by the pair of lifting magnets 11. The semicircular limit block 9 inside the concave extrusion lifting block 8 on the upper part is stably lifted and lowered, and the semicircular limit block 9 at the bottom is used for limiting support. After passing through, the semicircular limit block 9 is lowered, and the bottle body is drained to the bottom end of the concave extrusion lifting block 8 by gravity. At the same time, the bottle body lowers and stretches the packaging plastic, and a pair of packaging hydraulic push rods 7 are extended and retracted to drive the pair of concave extrusion lifting blocks 8 thereon to retract relatively. The pair of packaging plastics are hot-melt sealed by the sealing and unloading components inside the pair of concave extrusion lifting blocks 8, and the packaging plastics are cut by the sealing and unloading components.

[0025] like Figure 1-3 As shown, the sealing and unloading assembly includes: a pair of circular electric heating edge sealers 13, a circular extrusion block 14, a circular lifting limit block 15, a lifting and cutting circular magnet 16, a lifting and cutting circular electromagnet 17, a circular cutting knife 18, a horizontal unloading hydraulic push rod and a unloading pushing disc 19;

[0026] Specifically, a pair of the circular electric heating edge sealers 13 are respectively installed on a pair of the concave extrusion lifting blocks 8, and a convex circular groove is provided on the concave extrusion lifting block 8. The circular extrusion block 14 is movably inserted into the inner side of the convex circular groove, and the circular lifting limit block 15 is movably inserted into the inner side of the convex circular groove, and the circular lifting limit block 15 is connected to the circular extrusion block 14, the lifting and cutting circular magnet 16 is installed on the circular lifting limit block 15, the lifting and cutting circular electromagnet 17 is installed on the convex circular groove, the circular cutting knife 18 is installed on the circular extrusion block 14, the horizontal unloading hydraulic push rod is installed on the inner side of the pushing groove, and the unloading pushing disc 19 is installed on the pushing end of the horizontal unloading hydraulic push rod;

[0027] It should be noted that, in the above, a pair of concave extrusion lifting blocks 8 respectively drive a pair of toroidal electric heating edge sealers 13 thereon to operate, and perform hot-melt sealing on the packaging plastic. At the same time, the lifting and cutting toroidal electromagnet 17 is energized, and the lifting and cutting toroidal electromagnet 17 magnetically repels the lifting and cutting toroidal magnet 16, and the lifting and cutting toroidal magnet 16 drives the toroidal lifting limit block 15 thereon to be lifted and lowered stably. The toroidal lifting limit block 15 drives the toroidal extrusion block 14 thereon, and the toroidal extrusion block 14 drives the toroidal cutting knife 18 thereon to cut the packaging plastic. After that, the concave extrusion lifting block 8 descends, and the horizontal unloading hydraulic push rod is extended and retracted, driving the unloading pushing disc 19 on the pushing end of the horizontal unloading hydraulic push rod, and the packaged bottle body is unloaded by the unloading pushing disc 19.

[0028] As a preferred solution, further, a scanning camera is provided on the set packaging bracket 2.

[0029] As a preferred solution, further, a pair of triangular limiting blocks are provided on the packaging table 1 .

[0030] As a preferred solution, further, a photoelectric counter is provided on the set packaging support 2 .

[0031] As a preferred solution, further, a pair of the raw material supports 3 are provided with elastic band sensors.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic bagging device for bottle packaging, comprising: A bottle loading and unloading conveyor, a bottle unloading conveyor, a packaging table, a set packaging bracket, and a packaging structure, wherein the bottle loading and unloading conveyor and the bottle unloading conveyor are installed in an L shape on the packaging table, the set packaging bracket is installed on the packaging table, and the packaging structure is installed on the set packaging bracket and the packaging table; The packaging structure includes: an inclined concave drainage block, a pair of raw material supports, four pairs of hydraulic clamps, a pair of collecting drivers, a belt conveyor, a pair of packaging hydraulic push rods, a pair of concave extrusion lifting blocks, a pair of semicircular limit blocks, a pair of lifting electromagnets, a pair of lifting magnets, a pair of limit current regulators and a sealing unloading assembly; The concave inclined drainage block is installed on the bottle loading conveyor, a pair of raw material supports are respectively installed on both sides of the packaging table, four pairs of hydraulic clamps are respectively installed on a pair of raw material supports, a pair of collection drive machine driving ends are connected to the hydraulic clamps, the belt conveyor is installed on the packaging table, and the packaging table is provided with a lifting packaging trough, a pushing trough and a unloading inclined trough, a pair of packaging hydraulic push rods are respectively installed on the lifting packaging trough and the set packaging support, a pair of concave extrusion lifting blocks are respectively installed on the pushing ends of a pair of packaging hydraulic push rods, a pair of semicircular limit blocks are movably inserted on the inner side of a pair of concave extrusion lifting blocks, a pair of lifting electromagnets are respectively installed on the inner side of a pair of concave extrusion lifting blocks, a pair of lifting magnets are respectively installed on a pair of semicircular limit blocks, a pair of limiting current regulators are respectively installed on a pair of lifting electromagnets, and the sealing unloading assembly is installed on a pair of concave extrusion lifting blocks and the pushing trough.

2. The automatic bottle bagging device according to claim 1, characterized in that: The sealing and unloading assembly includes: a pair of circular electric heating edge sealers, a circular extrusion block, a circular lifting limit block, a lifting and cutting circular magnet, a lifting and cutting circular electromagnet, a circular cutting knife, a horizontal unloading hydraulic push rod and a unloading pushing disc; A pair of the aforementioned circular electric heating edge sealers are respectively installed on a pair of the aforementioned concave extrusion lifting blocks, a convex circular groove is provided on the aforementioned concave extrusion lifting block, the aforementioned circular extrusion block is movably inserted into the inner side of the aforementioned convex circular groove, the aforementioned circular lifting limit block is movably inserted into the inner side of the aforementioned convex circular groove, and the aforementioned circular lifting limit block is connected to the aforementioned circular extrusion block, the aforementioned lifting and cutting circular magnet is installed on the aforementioned circular lifting limit block, the aforementioned lifting and cutting circular electromagnet is installed on the aforementioned convex circular groove, the aforementioned circular cutting knife is installed on the aforementioned circular extrusion block, the aforementioned horizontal unloading hydraulic push rod is installed on the inner side of the aforementioned pushing groove, and the aforementioned unloading pushing disc is installed on the pushing end of the aforementioned horizontal unloading hydraulic push rod.

3. The automatic bottle bagging device according to claim 2, characterized in that: A scanning camera is provided on the suit packaging bracket.

4. The automatic bottle bagging device according to claim 3, characterized in that: A pair of triangular limiting blocks are provided on the packaging table.

5. The automatic bottle bagging device according to claim 4, characterized in that: A photoelectric counter is provided on the suit packaging bracket.

6. The automatic bottle bagging device according to claim 5, characterized in that: A pair of the raw material supports are provided with elastic band sensors.