Automatic pipeline conveying line

Abstract

The utility model belongs to the technical field of pipeline conveying, and particularly relates to an automatic pipeline conveying line which comprises a first conveying line, a second conveying line and a third conveying line, a steering mechanism is arranged between the first conveying line and the second conveying line, and the steering mechanism is used for converting transversely conveyed pipeline bodies into longitudinally conveyed pipeline bodies. A cleaning mechanism is arranged between the second conveying line and the third conveying line and used for cleaning the pipeline body. By arranging the steering mechanism, transverse conveying of the pipeline body is converted into longitudinal conveying, different production environment requirements and process requirements can be met, the whole process is full-automatic, manual intervention is reduced, and working efficiency is improved; and then the outer surface of the pipeline body is cleaned through the cleaning mechanism, impurities on the outer surface of the pipeline body are removed, workers can conveniently observe potential damage or flaws on the pipeline body, and the qualified rate of the quality of the pipelines put into use is ensured.

Description

Technical Field

[0001] The utility model belongs to the technical field of pipeline transportation, and particularly relates to an automated pipeline transportation line. Background Art

[0002] During manufacturing, storage, and transportation, new pipelines may become contaminated with impurities such as oil, dust, and metal shavings. If these substances are not removed, they may affect pipeline performance after installation and even contaminate the transported media. A cleaned pipeline surface makes it easier to detect potential damage or flaws, such as cracks and dents, helping to ensure the quality of the pipeline once it is put into service. Furthermore, pipelines must switch routes during transportation, which typically requires manual operation and is inefficient.

[0003] In view of this, the present utility model is proposed. Utility Model Content

[0004] The utility model provides an automated pipeline conveying line to solve the technical problems existing in the above-mentioned prior art.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] An automated pipeline conveying line includes a first conveying line, a second conveying line and a third conveying line. A steering mechanism is provided between the first conveying line and the second conveying line. The steering mechanism is used to convert the horizontally conveyed pipeline body into longitudinal conveying. A cleaning mechanism is provided between the second conveying line and the third conveying line. The cleaning mechanism is used to clean the pipeline body.

[0007] The first conveyor line includes a first frame, on which a plurality of first conical roller groups are provided, transmission wheels are provided on both sides of the plurality of first conical roller groups, a first transmission belt and a second transmission belt are provided between the adjacent transmission wheels on the same side, and a first rotating motor is provided on the second transmission belt, and the first rotating motor is used to drive the transmission wheel to rotate and at the same time drive the operation of the first conical roller group.

[0008] The first tapered roller group includes two first tapered rollers that are oppositely arranged. A first connecting rod is provided between the two first tapered rollers that are oppositely arranged. The transmission wheel is provided on one side of the first tapered roller.

[0009] The steering mechanism includes a second frame, a plurality of first connecting plates are provided on the second frame, a second conical roller group is provided on the first connecting plate, the second conical roller group includes two oppositely arranged second conical rollers, a second connecting rod is provided between the two oppositely arranged second conical rollers, one end of the first connecting plate is engaged with the second frame, and the other end is rotatably connected to the second frame, the second frame is also provided with a first telescopic motor, and the first telescopic rod of the first telescopic motor is fixedly connected to the first connecting plate.

[0010] A U-shaped block is provided on the second frame, and the U-shaped block is matched with one end of the first connecting plate.

[0011] The cleaning mechanism comprises a third frame, on which a clamping assembly and a rotating assembly are provided.

[0012] The clamping assembly includes circular clamping blocks arranged on both sides of the third frame, a second connecting plate is provided on one side of the circular clamping block, a second telescopic motor is provided at both ends of the second connecting plate, the second telescopic rod of the second telescopic motor is fixedly connected to the second connecting plate, the rotating assembly is arranged on the second connecting plate, the rotating assembly includes a second rotating motor, and the second rotating motor is used to drive the circular clamping block to rotate.

[0013] A third telescopic motor is provided on the top of the third frame, a fourth frame is provided on the third telescopic rod of the third telescopic motor, a scraper head and a water spray assembly are provided on both sides of the fourth frame, and a brush member is provided in the middle of the fourth frame; the water spray assembly includes a nozzle, an infusion tube and a liquid storage tank, a filter tank is provided at the bottom of the clamping assembly, and a return liquid pipe is provided between the filter tank and the liquid storage tank.

[0014] A limiting mechanism is provided between the filter tank and the clamping assembly, and the limiting mechanism includes a fixed plate, a U-shaped frame is rotatably connected to the fixed plate, conveying rollers are provided at both ends of the U-shaped frame, and a fourth telescopic motor is provided at the bottom of the U-shaped frame, and the fourth telescopic rod of the fourth telescopic motor is fixedly connected to the U-shaped frame.

[0015] The second conveying line is a ring conveying line; the third conveying line is an inclined conveying platform.

[0016] The beneficial effects of the utility model are as follows:

[0017] This application converts the horizontally transported pipe body into a longitudinally transported one by setting a steering mechanism, which can adapt to different production environment requirements and process requirements. The entire process is fully automated, reducing manual intervention and improving work efficiency. The outer surface of the pipe body is then cleaned by a cleaning mechanism to remove impurities on the outer surface of the pipe body, making it easier for staff to observe potential damage or defects on the pipe body, thereby ensuring the quality pass rate of the pipes put into use. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of an automated pipeline conveying line in this utility model. Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the structure of an automated pipeline conveying line in this utility model. Figure 2 ;

[0020] Figure 3 This is a schematic diagram of the partial structure of an automated pipeline conveying line of the utility model Figure 1 ;

[0021] Figure 4 This is a schematic diagram of the partial structure of an automated pipeline conveying line of the utility model Figure 1 ;

[0022] Figure 5 This is a schematic diagram of the partial structure of an automated pipeline conveying line of the utility model Figure 3 ;

[0023] Figure 6 This is a schematic diagram of the partial structure of an automated pipeline conveying line of the utility model Figure 4 ;

[0024] The numbers are as follows: 1, first conveyor line; 2, second conveyor line; 3, third conveyor line; 11, first frame; 12, first tapered roller group; 121, first tapered roller; 122, first connecting rod; 13, transmission wheel; 14, first transmission belt; 15, second transmission belt; 16, first rotating motor; 41, second frame; 42, first connecting plate; 43, second tapered roller; 44, first telescopic motor; 441, first telescopic rod; 45, U-shaped block; 51, third frame; 52, circular clamping block ; 521, second connecting plate; 522, second telescopic motor; 5221, second telescopic rod; 523, second rotating motor; 53, third telescopic motor; 531, third telescopic rod; 54, fourth frame; 55, scraper head; 561, nozzle; 562, infusion tube; 563, liquid storage tank; 57, brush part; 58, filter tank; 59, return liquid pipe; 61, fixed plate; 62, U-shaped frame; 63, conveying roller; 64, fourth telescopic motor; 641, fourth telescopic rod; 7, pipeline body. DETAILED DESCRIPTION

[0025] The present invention will be further described below in conjunction with specific implementation methods.

[0026] In the following description, all concepts related to directionality (or orientation) such as up, down, left, right, front and back are referring to the position state of the figure being described. The purpose is to facilitate public understanding, and therefore it cannot be understood as a special limitation on the technical solution provided by the present utility model.

[0027] like Figures 1-6 As shown, an automated pipeline conveying line includes a first conveying line 1, a second conveying line 2 and a third conveying line 3. A steering mechanism is provided between the first conveying line 1 and the second conveying line 2, and the steering mechanism is used to convert the horizontally conveyed pipeline body 7 into longitudinal conveying. A cleaning mechanism is provided between the second conveying line 2 and the third conveying line 3, and the cleaning mechanism is used to clean the pipeline body 7.

[0028] The first conveyor line 1 includes a first frame 11, on which are mounted a plurality of first tapered roller groups 12. Drive wheels 13 are provided on both sides of the plurality of first tapered roller groups 12. A first transmission belt 14 and a second transmission belt 15 are provided between adjacent drive wheels 13 on the same side. A first rotary motor 16 is provided on the second transmission belt 15. The first rotary motor 16 is used to drive the drive wheels 13 to rotate, thereby simultaneously driving the operation of the first tapered roller group 12. That is, after driving the first rotary motor 16, it drives the second transmission belt 15 for circumferential transmission, which in turn drives the drive wheels 13 on the second transmission belt 15 to rotate, while simultaneously driving the first transmission belt 14 for circumferential transmission, ultimately driving the operation of the entire first tapered roller group 12. The first tapered roller group 12 includes two oppositely disposed first tapered rollers 121, with a first connecting rod 122 provided between the two oppositely disposed first tapered rollers 121. The drive wheel 13 is provided on one side of the first tapered roller 121.

[0029] The steering mechanism includes a second frame 41, which is provided with a plurality of first connecting plates 42. The first connecting plates 42 are provided with a second tapered roller group. The second tapered roller group includes two oppositely disposed second tapered rollers 43. A second connecting rod is provided between the two oppositely disposed second tapered rollers 43. One end of the first connecting plate 42 is engaged with the second frame 41 and the other end is rotationally connected to the second frame 41. The second frame 41 is also provided with a first telescopic motor 44. The first telescopic rod 441 of the first telescopic motor 44 is fixedly connected to the first connecting plate 42. The second frame 41 is provided with a U-shaped block 45, which is provided in conjunction with one end of the first connecting plate 42.

[0030] The cleaning mechanism includes a third frame 51, on which are mounted a clamping assembly and a rotating assembly. The clamping assembly includes circular clamping blocks 52 disposed on either side of the third frame 51. A second connecting plate 521 is disposed on one side of the circular clamping block 52. A second telescopic motor 522 is disposed at each end of the second connecting plate 521. A second telescopic rod 5221 of the second telescopic motor 522 is fixedly connected to the second connecting plate 521. The rotating assembly is mounted on the second connecting plate 521 and includes a second rotary motor 523 for rotating the circular clamping block 52.

[0031] A third telescopic motor 53 is provided on the top of the third frame 51, and a fourth frame 54 is provided on the third telescopic rod 531 of the third telescopic motor 53. A scraper head 55 and a water spray assembly are respectively provided on both sides of the fourth frame 54, and a brush part 57 is provided in the middle of the fourth frame 54; the water spray assembly includes a nozzle 561, an infusion tube 562 and a liquid storage tank 563, and a filter tank 58 is provided at the bottom of the clamping assembly, and a return liquid pipe 59 is provided between the filter tank 58 and the liquid storage tank 563.

[0032] A limiting mechanism is provided between the filter tank 58 and the clamping assembly. The limiting mechanism comprises a fixed plate 61, to which a U-shaped frame 62 is rotatably connected. Conveyor rollers 63 are provided at both ends of the U-shaped frame 62. A fourth telescopic motor 64 is provided at the bottom of the U-shaped frame 62, and a fourth telescopic rod 641 of the fourth telescopic motor 64 is fixedly connected to the U-shaped frame 62. The second conveyor line 2 utilizes a circular conveyor line, while the third conveyor line 3 utilizes an inclined conveying platform to facilitate the transport of cleaned pipe bodies 7 to the next process.

[0033] Here’s how it works:

[0034] First, the pipe body 7 (or other barrel-shaped objects, such as rollers) is conveyed between the first tapered roller set 12 of the first conveyor line 1. The first tapered roller set 12 is designed to restrict the position of the pipe body 7 during conveyance, preventing it from falling during transport. Once the pipe is conveyed from the first conveyor line 1 to the steering mechanism, the first telescopic motor 44 is driven, extending the first telescopic rod 441, causing the first connecting plate 42 to rotate, lifting the pipe body 7 from the second tapered roller set of the steering mechanism and rolling it onto the second conveyor line 2.

[0035] The pipe body 7 on the second conveyor line 2 is transported to the limiting mechanism (a guide plate is also provided at the front end of the second conveyor line 2). By driving the fourth telescopic motor 64 of the limiting mechanism, the U-shaped frame 62 is rotated downward at one end close to the second conveyor line 2, and at the same time, the other end is rotated upward (to prevent it from falling directly onto the third conveyor line 3). After the pipe body 7 is transported to the U-shaped frame 62, it will be restricted on the U-shaped frame 62. Then, the second telescopic motor 522 is driven to clamp the pipe body 7 on the U-shaped frame 62 through the circular clamping block 52. Then, the fourth telescopic motor 64 is used to rotate the end of the U-shaped frame 62 close to the second conveyor line 2 upward. The end of the U-shaped frame 62 close to the third conveyor line 3 falls, limiting the pipe body 7 on the second conveyor line 2 from falling onto the U-shaped frame 62. Then, the second rotary motor 523 is driven to drive the circular clamping block 52 to rotate, while also driving the pipe body 7 to rotate. Drive the third telescopic motor 53, and move the scraper head 55, the nozzle 561 and the brush part 57 on the fourth frame 54 close to the pipe body 7, and clean the pipe body 7 by spraying water, brushing and scraping (after spraying water for a period of time, stop spraying water, but the brush part 57 and the scraper still clean the pipe body 7). The cleaned liquid will fall into the filter tank 58, and after being filtered, it will flow back to the liquid storage tank 563 through the reflux pipe for reuse.

[0036] After cleaning is completed, the third telescopic motor 53 is used to lift the fourth frame 54, and the scraper head 55, the nozzle 561 and the brush member 57 are moved away from the pipe body 7. At the same time, the second rotary motor 523 is turned off to stop the rotation of the pipe body 7. The second telescopic motor 522 is used to loosen the pipe body 7, so that the cleaned pipe body 7 falls back onto the U-shaped frame 62. Since the U-shaped frame 62 is in a state where one side is higher than the other, the pipe body 7 will tilt and fall onto the third conveyor line 3. Finally, the above operation is repeated to clean the pipe bodies 7 transported to the cleaning mechanism on the second conveyor line 2 one by one.

[0037] The present application converts the horizontal conveying of the pipe body 7 into longitudinal conveying by setting a steering mechanism, which can adapt to different production environment requirements and process requirements; then the outer surface of the pipe body 7 is cleaned by a cleaning mechanism to remove impurities on the outer surface of the pipe body 7, making it easier for staff to observe potential damage or defects on the pipe body 7, ensuring the qualified rate of the quality of the pipes put into use, and avoiding affecting the performance of the pipe body 7 after installation. The entire conveying and cleaning process is fully automated, reducing manual intervention and improving work efficiency.

[0038] The above content is a further detailed description of the technical solution provided in combination with the preferred implementation methods of this patent. It cannot be determined that the specific implementation of this utility model is limited to the above descriptions. For ordinary technicians in the technical field to which this patent belongs, they can make several simple deductions or replacements without departing from the concept of this patent, which should be regarded as falling within the scope of protection of this patent.

Claims

1. An automated pipeline conveying line, characterized by: It includes a first conveyor line, a second conveyor line and a third conveyor line. A steering mechanism is provided between the first conveyor line and the second conveyor line. The steering mechanism is used to convert the horizontally conveyed pipe body into longitudinal conveyance. A cleaning mechanism is provided between the second conveyor line and the third conveyor line. The cleaning mechanism is used to clean the pipe body.

2. The automated pipeline conveying line according to claim 1, characterized in that: The first conveyor line includes a first frame, on which a plurality of first conical roller groups are provided, transmission wheels are provided on both sides of the plurality of first conical roller groups, a first transmission belt and a second transmission belt are provided between the adjacent transmission wheels on the same side, and a first rotating motor is provided on the second transmission belt, and the first rotating motor is used to drive the transmission wheel to rotate and at the same time drive the operation of the first conical roller group.

3. The automated pipeline conveying line according to claim 2, characterized in that: The first tapered roller group includes two first tapered rollers that are oppositely arranged. A first connecting rod is provided between the two first tapered rollers that are oppositely arranged. The transmission wheel is provided on one side of the first tapered roller.

4. The automated pipeline conveying line according to claim 1, characterized in that: The steering mechanism includes a second frame, a plurality of first connecting plates are provided on the second frame, a second conical roller group is provided on the first connecting plate, the second conical roller group includes two oppositely arranged second conical rollers, a second connecting rod is provided between the two oppositely arranged second conical rollers, one end of the first connecting plate is engaged with the second frame, and the other end is rotatably connected to the second frame, the second frame is also provided with a first telescopic motor, and the first telescopic rod of the first telescopic motor is fixedly connected to the first connecting plate.

5. The automated pipeline conveying line according to claim 4, characterized in that: A U-shaped block is provided on the second frame, and the U-shaped block is matched with one end of the first connecting plate.

6. The automated pipeline conveying line according to claim 1, characterized in that: The cleaning mechanism comprises a third frame, on which a clamping assembly and a rotating assembly are provided.

7. The automated pipeline conveying line according to claim 6, characterized in that: The clamping assembly includes circular clamping blocks arranged on both sides of the third frame, a second connecting plate is provided on one side of the circular clamping block, a second telescopic motor is provided at both ends of the second connecting plate, the second telescopic rod of the second telescopic motor is fixedly connected to the second connecting plate, the rotating assembly is arranged on the second connecting plate, the rotating assembly includes a second rotating motor, and the second rotating motor is used to drive the circular clamping block to rotate.

8. The automated pipeline conveying line according to claim 6, characterized in that: A third telescopic motor is provided on the top of the third frame, a fourth frame is provided on the third telescopic rod of the third telescopic motor, a scraper head and a water spray assembly are provided on both sides of the fourth frame, and a brush member is provided in the middle of the fourth frame; the water spray assembly includes a nozzle, an infusion tube and a liquid storage tank, a filter tank is provided at the bottom of the clamping assembly, and a return liquid pipe is provided between the filter tank and the liquid storage tank.

9. The automated pipeline conveying line according to claim 8, characterized in that: A limiting mechanism is provided between the filter tank and the clamping assembly, and the limiting mechanism includes a fixed plate, a U-shaped frame is rotatably connected to the fixed plate, conveying rollers are provided at both ends of the U-shaped frame, and a fourth telescopic motor is provided at the bottom of the U-shaped frame, and the fourth telescopic rod of the fourth telescopic motor is fixedly connected to the U-shaped frame.

10. The automated pipeline conveying line according to claim 1, characterized in that: The second conveying line is a ring conveying line; the third conveying line is a tilted conveying platform.

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