Flying dust prevention pillow inner flapping machine
Through the design of the anti-dust pillow core beating machine, the fan suction and filter are used to separate the dust, which solves the problem of dust pollution during the pillow core beating process, and realizes safe and hygienic pillow core production and cost savings.
Patent Information
- Application Number
- CN202422895299.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-11-27
AI Technical Summary
A large amount of dust is generated during the beating process of the pillow core, which endangers the health of workers and affects the cleanliness and quality of the pillow core.
A dust-proof pillow core beating machine was designed, which included a conveying component, a beating component and a dust removal component. The fan was used to generate suction to suck the dust into the dust storage box through the suction pipe and the dust hood, and the filling and dust were separated through the filter.
Effectively reduce dust emissions, protect workers' health, improve pillow core cleanliness and quality, and reduce manufacturing costs.
Smart Images
Figure CN223342435U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pillow cores, in particular to a dust-proof pillow core beating machine. Background Art
[0002] Pillow filling refers to filling the pillow core with cotton or other materials. The benefit of filling with cotton is that it can provide soft support, making the pillow core more comfortable and conforming to the curve of the human body, which helps to improve sleep quality.
[0003] The fillings of many pillow cores (such as cotton, down, polyester fiber, etc.) may not be evenly distributed when they are first filled. For example, if you simply put the cotton into the pillowcase, the cotton will tend to accumulate in certain areas. By beating the pillow, the cotton can be loosened inside the pillow core and evenly distributed throughout the pillow space. However, a large amount of dust will be generated during the beating process. This dust will float in the air and will cause certain damage to the respiratory tract of the processing workers after inhalation. In addition, some of the floating dust will fall onto the processed pillow core, thereby affecting the overall cleanliness and quality of the pillow core. Utility Model Content
[0004] The purpose of the utility model is to solve the existing problem that a large amount of dust will be generated when beating the pillow core. The dust will float in the air and will cause certain damage to the respiratory tract of the processing workers after being inhaled. In addition, some of the floating dust will fall onto the processed pillow core, thereby affecting the overall cleanliness and quality of the pillow core. A dust-proof pillow core beating machine is proposed.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an anti-dust pillow core beating machine, comprising a conveying assembly, a beating assembly installed on the conveying assembly, and a dust removal assembly provided on the upper end of the conveying assembly, the conveying assembly comprising a frame, a conveyor belt is installed on the upper surface of the frame, a mounting plate is provided on the left side of the conveyor belt, the mounting plate is provided with two groups both mounted on the upper surface of the frame, the beating assembly comprises a cylinder, the cylinder is fixedly connected to one side of the mounting plate, the output end of the cylinder is fixedly connected to a movable plate, the upper surface of the movable plate is installed with a motor A, the output end of the motor A is fixedly connected to It is connected to an upper pressure roller, a lower pressure roller is arranged below the upper pressure roller, the lower pressure roller is rotatably mounted on the inner side of the mounting plate, a motor B is mounted on the upper surface of the movable plate, the output end of motor B is fixedly connected to a beating roller A, a beating roller B is arranged below the beating roller A, and the beating roller B is rotatably mounted on the inner side of the mounting plate, the dust removal assembly includes a guard cover, the guard cover is mounted on the mounting plate, a dust storage box is mounted on the upper surface of the guard cover, the inner wall of the dust storage box is fixedly connected to a fan, the inner wall of the dust storage box is clamped with a filter, a suction pipe is connected to one side of the dust storage box, one end of the suction pipe is fixedly connected to a dust hood, and the dust hood is arranged above the beating roller B.
[0006] Preferably, a universal wheel is fixedly connected to the lower end of the frame;
[0007] It is used to conveniently move the entire device and move the device to a designated position for pillow beating operations.
[0008] Preferably, the mounting plate is provided with through slots, and there are two groups of through slots, the upper pressure roller matches one group of through slots, and the beating roller A matches the other group of through slots;
[0009] It is used to provide the upper pressing roller and the beating roller A with sufficient movement space, thereby realizing the beating operation on pillow cores of different specifications.
[0010] Preferably, a guide groove is provided on the mounting plate, a guide block is fixedly connected to one side of the movable plate, and the outer surface of the guide block is slidably connected to the guide groove;
[0011] It is used to guide the movable plate so that it can move along the designed trajectory.
[0012] Preferably, the outer surface of the upper pressing roller is fixedly connected with a plurality of groups of protrusions;
[0013] It is used to increase the friction between the upper pressing roller and the pillow core, so as to transport the beaten pillow core out of the device.
[0014] Preferably, the outer surfaces of the beating roller A and the beating roller B are fixedly connected with nylon square strips;
[0015] Used to increase the beating efficiency of beating roller A and beating roller B.
[0016] Preferably, the upper end of the dust storage box is rotatably connected to a box door;
[0017] Used to open or close the dust storage box at any time to clean the dust storage box.
[0018] Preferably, the filter screens are provided in two groups, and the mesh sizes of the two groups of filter screens are different, and the filter screens with larger mesh sizes are closer to the input end of the dust storage box;
[0019] It is used to conveniently separate fillers and dust, thereby saving part of the manufacturing cost.
[0020] Compared with the prior art, the present invention has the following beneficial effects:
[0021] 1. The utility model proposes an anti-dust pillow core beating machine, which is equipped with a dust removal component. When beating, the fan is turned on to generate suction, so that the dust generated during the beating is sucked into the dust storage box through the suction pipe and the dust hood. In addition, under the action of two sets of filters with different mesh sizes, the filler and dust that are accidentally inhaled can be separated, thereby saving part of the manufacturing cost.
[0022] 2. The utility model proposes an anti-dust pillow core beating machine, which sets a beating component and starts the cylinder to drive the movable plate to move up and down, thereby driving the upper pressure roller and the beating roller B to move up and down, and sequentially realizes the beating operation of pillow cores of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the overall structure of the conveying assembly of the utility model;
[0025] Figure 3 This is a schematic diagram of the overall structure of the flapping assembly of the utility model;
[0026] Figure 4 This is a cross-sectional schematic diagram of the dust removal component of the present invention;
[0027] Legend:
[0028] 1. Conveying assembly; 11. Frame; 111. Universal wheel; 12. Conveyor belt; 13. Mounting plate; 131. Through slot; 132. Guide slot; 2. Beating assembly; 21. Cylinder; 22. Movable plate; 221. Guide block; 23. Motor A; 24. Upper pressure roller; 241. Protrusion; 25. Lower pressure roller; 26. Motor B; 27. Beating roller A; 28. Beating roller B; 29. Nylon strip; 3. Dust removal assembly; 31. Protective cover; 32. Dust storage box; 33. Box door; 34. Fan; 35. Filter; 36. Suction pipe; 37. Dust hood. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are only for the convenience of describing the present invention and simplifying the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, they should not be understood as limiting the present invention. The terms "first", "second", and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In addition, unless otherwise expressly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, they can be fixed connections, detachable connections, or integral connections; they can be mechanical connections or electrical connections; they can be direct connections, indirect connections through an intermediate medium, or internal connections between two components. For those skilled in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] Reference Figure 1-4 The utility model provides an embodiment: an anti-dust pillow core beating machine, including a conveying component 1, a beating component 2 is installed on the conveying component 1, and a dust removal component 3 is provided on the upper end of the conveying component 1, the conveying component 1 includes a frame 11, a conveyor belt 12 is installed on the upper surface of the frame 11, the conveyor belt 12 is an electric conveyor belt 12, which conveniently transports the pillow core that needs to be beaten to between the beating roller A27 and the beating roller B28, and then the pillow core is beaten by the beating roller A27 and the beating roller B28. A mounting plate 13 is provided on the left side of the conveyor belt 12, and two groups of mounting plates 13 are provided, both of which are mounted on the upper surface of the frame 11.
[0032] The beating assembly 2 includes a cylinder 21, which is fixedly connected to one side of the mounting plate 13. The output end of the cylinder 21 is fixedly connected to a movable plate 22. By controlling the lifting and lowering of the cylinder 21, the movable plate 22 is driven to move up and down, thereby driving the upper pressure roller 24 and the beating roller A27 to move up and down, thereby achieving beating operations on pillow cores of different specifications. A motor A23 is installed on the upper surface of the movable plate 22 to provide power to the upper pressure roller 24. The output end of the motor A23 is fixedly connected to the upper pressure roller 24. A lower pressing roller 25 is provided below the pressing roller 24, which cooperates with the upper pressing roller 24 to convey the processed pillow core out of the device. The lower pressing roller 25 is rotatably installed on the inner side of the mounting plate 13. A motor B26 is installed on the upper surface of the movable plate 22 to supply power to the beating roller A27. The output end of the motor B26 is fixedly connected to the beating roller A27. A beating roller B28 is provided below the beating roller A27 to cooperate with the beating roller A27 to beat the upper and lower surfaces of the pillow core at the same time. The beating roller B28 is rotatably installed on the inner side of the mounting plate 13.
[0033] The dust removal assembly 3 includes a shield 31, which is mounted on the mounting plate 13. A dust box 32 is mounted on the upper surface of the shield 31 to store absorbed dust. A fan 34 is fixedly connected to the inner wall of the dust box 32 to generate suction to suck the dust generated when the pillow core is beaten into the dust box 32. A filter 35 is clamped on the inner wall of the dust box 32 to separate the inhaled air filling and dust. A suction pipe 36 is connected to one side of the dust box 32, and one end of the suction pipe 36 is fixedly connected to a dust hood 37 to increase the absorption range of the suction pipe 36. The dust hood 37 is arranged above the beating roller B28.
[0034] A universal wheel 111 is fixedly connected to the lower end of the frame 11 to facilitate the movement of the entire device. A through slot 131 is provided on the mounting plate 13. There are two groups of through slots 131. The upper pressure roller 24 matches one group of through slots 131, and the beating roller A27 matches the other group of through slots 131. The upper pressure roller 24 and the beating roller A27 are given a sufficient range of motion so that the device can beat pillow cores of different specifications. A guide slot 132 is provided on the mounting plate 13, and a guide block 221 is fixedly connected to one side of the movable plate 22. The outer surface of the guide block 221 is slidably connected to the guide slot 132, which guides the movable plate 22 and enables it to move along the trajectory set by the installation.
[0035] The outer surface of the upper pressure roller 24 is fixedly connected with multiple groups of protrusions 241 to increase the friction between the upper pressure roller 24 and the pillow core. The outer surfaces of the beating roller A27 and the beating roller B28 are fixedly connected with nylon square strips 29 to increase the beating efficiency of the beating roller A27 and the beating roller B28. The upper end of the dust storage box 32 is rotatably connected with a box door 33 to facilitate opening the dust storage box 32 at any time to process the dust inside it. There are two groups of filter screens 35, and the mesh sizes of the two groups of filter screens 35 are different. The filter screen 35 with a larger mesh is closer to the input end of the dust storage box 32. The inhaled filling material such as down and dust is first separated by the filter screen 35 with a larger mesh, and the separated filling material is refilled into the pillow core to save some costs.
[0036] Working principle: First, start the conveyor belt 12, and then put the pillow core that needs to be beaten on the conveyor belt 12 for transmission. The pillow core is transported between the beating roller A27 and the beating roller B28 through the conveyor belt 12, and the beating roller A27 rotates under the action of the motor B26, thereby applying a pulling force to the pillow core, and under the action of the conveyor belt 12, the pillow core is pulled down from the conveyor belt 12. Because the beating roller B28 is rotatably installed, when the beating roller A27 rotates to beat the pillow core, the beating roller B28 will also rotate through the pillow core, thereby beating the pillow core and transporting the pillow core toward the upper pressure roller 24. The upper pressure roller 24 will also rotate under the action of the motor A23, and cooperate with the lower pressure roller 25 to transport the beaten pillow core out of the device.
[0037] During the beating operation, the fan 34 also generates suction, and the dust and filling down generated during the beating are sucked into the dust storage box 32 through the suction pipe 36 and the dust hood 37, and the sucked dust and down are separated through two sets of filters 35. The operator can regularly open the dust storage box 32 to take out the separated down for use, saving some production costs.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A dust-proof pillow core beating machine, comprising a conveying assembly (1), a beating assembly (2) mounted on the conveying assembly (1), and a dust removal assembly (3) disposed at the upper end of the conveying assembly (1), characterized in that: The conveying assembly (1) includes a frame (11), a conveyor belt (12) is installed on the upper surface of the frame (11), a mounting plate (13) is provided on the left side of the conveyor belt (12), and the mounting plate (13) is provided with two groups of both mounted on the upper surface of the frame (11). The slapping assembly (2) includes a cylinder (21), the cylinder (21) is fixedly connected to one side of the mounting plate (13), the output end of the cylinder (21) is fixedly connected to a movable plate (22), the upper surface of the movable plate (22) is installed with a motor A (23), the output end of the motor A (23) is fixedly connected to an upper pressure roller (24), a lower pressure roller (25) is provided below the upper pressure roller (24), the lower pressure roller (25) is rotatably mounted on the inner side of the mounting plate (13), and the upper surface of the movable plate (22) is fixedly connected to the output end of the motor A (23). A motor B (26) is mounted on the surface, an output end of the motor B (26) is fixedly connected to a beating roller A (27), a beating roller B (28) is arranged below the beating roller A (27), and the beating roller B (28) is rotatably mounted on the inner side of the mounting plate (13). The dust removal component (3) comprises a shield (31), the shield (31) is mounted on the mounting plate (13), a dust storage box (32) is mounted on the upper surface of the shield (31), an inner wall of the dust storage box (32) is fixedly connected to a fan (34), an inner wall of the dust storage box (32) is clamped with a filter (35), one side of the dust storage box (32) is connected to a suction pipe (36), one end of the suction pipe (36) is fixedly connected to a dust collection cover (37), and the dust collection cover (37) is arranged above the beating roller B (28).
2. The dust-proof pillow core beating machine according to claim 1, characterized in that: The lower end of the frame (11) is fixedly connected with a universal wheel (111).
3. The dust-proof pillow core beating machine according to claim 1, characterized in that: The mounting plate (13) is provided with through slots (131), and two groups of through slots (131) are provided. The upper pressure roller (24) matches one group of through slots (131), and the beating roller A (27) matches the other group of through slots (131).
4. The dust-proof pillow core beating machine according to claim 1, characterized in that: A guide groove (132) is provided on the mounting plate (13), a guide block (221) is fixedly connected to one side of the movable plate (22), and the outer surface of the guide block (221) is slidably connected to the guide groove (132).
5. The dust-proof pillow core beating machine according to claim 1, characterized in that: The outer surface of the upper pressing roller (24) is fixedly connected with multiple groups of protrusions (241).
6. The dust-proof pillow core beating machine according to claim 1, characterized in that: The outer surfaces of the beating roller A (27) and the beating roller B (28) are both fixedly connected with nylon square strips (29).
7. The dust-proof pillow core beating machine according to claim 1, characterized in that: The upper end of the dust storage box (32) is rotatably connected to a box door (33).
8. The dust-proof pillow core beating machine according to claim 1, characterized in that: The filter screens (35) are provided in two groups, and the mesh sizes of the two groups of filter screens (35) are different. The filter screens (35) with larger mesh sizes are closer to the input end of the dust storage box (32).