Ash removal equipment for boiler
By introducing brushes and crushing scraping components into boiler cleaning equipment, the problem of easy clogging of dust collection filters is solved, and efficient and thorough boiler cleaning effects are achieved to ensure the normal operation of the equipment.
Patent Information
- Application Number
- CN202422491499.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-16
- Estimated Expiration
- 2034-10-15
AI Technical Summary
In existing boiler cleaning equipment, the filter screen of the dust collection component is easily clogged, affecting the normal operation of the equipment, and failing to effectively clean the ash, resulting in low cleaning efficiency.
A boiler cleaning device is designed, which includes a cleaning box, a dust collection filter, a brush and a crushing and scraping component. The dust collection filter is cleaned by the brush, and the crushing and scraping component is used to scrape the ash in the boiler, ensuring effective cleaning of dust and ash.
It achieves effective anti-clogging of the dust collection filter, improves the operating efficiency and cleaning effect of the dust cleaning equipment, and ensures efficient and thorough cleaning of dust and ash inside the boiler.
Smart Images

Figure CN223345414U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler ash cleaning, in particular to a boiler ash cleaning device. Background Art
[0002] A boiler is an energy conversion device. Existing boilers typically use coal as fuel, which produces ash after combustion. Coal-fired boilers require regular cleaning of the ash in the boiler to ensure energy conversion efficiency and reduce energy loss.
[0003] For example, a ash cleaning device for coal-fired boiler maintenance disclosed in the utility model with authorization announcement number CN221301346U relates to the technical field of ash cleaning equipment, including a base and a boiler body fixedly installed in the middle of the top surface of the base, a driving motor is fixedly installed on the outer periphery of the top surface of the base, a first winding rod is installed in the lower end inner cavity of the boiler body, and a second winding rod is installed in the upper end inner cavity of the boiler body, and a scraper ring is slidably installed on the inner wall of the inner cavity of the boiler body, and the scraper ring is connected to the first winding rod and the second winding rod by a pair of connecting wires respectively. When the output end of the driving motor rotates forward, the first winding rod can be driven to rotate forward. At the same time, under the transmission action of the transmission belt, the second winding rod can be driven to rotate forward together. In this process, the first winding rod can reel in the connecting wire, and the second winding rod will release the connecting wire. The scraper ring can be driven to slide along the inner wall of the boiler chamber through the connecting wire, thereby achieving the effect of scraping and cleaning. However, during the application of this technical solution, when the dust is collected and filtered by the dust collecting component and the dust is sucked out of the boiler, dust is likely to clog the filter screen inside the dust collecting component, affecting the normal operation of the cleaning equipment. There is a technical problem that the ash residue that is easy to clog the filter screen of the dust collecting component cannot be brushed off to ensure the normal filtering and dust collection of the dust collecting component and the normal operation of the cleaning equipment. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the utility model provides a boiler cleaning equipment, which can solve the problem that when the dust of the boiler is sucked out through the dust collecting component, dust is easily blocked by the filter screen inside the dust collecting component, affecting the normal operation of the cleaning equipment. There is a technical problem that the ash residue that is easy to block the filter screen of the dust collecting component cannot be brushed off to ensure the normal filtering and dust collection of the dust collecting component and the normal operation of the cleaning equipment.
[0005] To solve the above technical problems, the present invention provides the following technical solutions: A boiler cleaning device comprises a boiler body, a ash cleaning box provided on one side of the boiler body, an industrial control screen provided at the top of the front end of the ash cleaning box, a negative pressure fan provided at the top of the ash cleaning box, a dust collection filter provided between the inner side walls of the ash cleaning box near the top, a dust collection structure provided at the bottom end of the inner side of the ash cleaning box, a sealing cover movably hinged at the bottom of the front end of the ash cleaning box, a suction pipeline provided between the bottom of one side of the boiler body and the bottom of one side of the ash cleaning box, an on-off control valve provided inside the suction pipeline, a mounting bracket provided at the middle position of the top between the two sides of the inner side of the ash cleaning box, a second drive motor provided inside the mounting bracket, a second sealing sleeve provided at the middle position inside the dust collection filter, a rotating shaft provided at the output end of the second drive motor, the bottom end of the rotating shaft passing through the interior of the second sealing sleeve, a rotating rod provided at the bottom end of the rotating shaft, bristles provided on both sides of the top of the rotating rod, and a crushing and scraping assembly provided on the inner side wall of the boiler body.
[0006] As a preferred technical solution of the present invention, the rotating shaft and the rotating rod are perpendicular to each other, and the top of the bristles fits with the bottom of the dust filter.
[0007] As an optimal technical solution of the present invention, the dust collecting structure includes a collection trough, which is arranged at the bottom end of the dust cleaning box. Mounting blocks are provided on both sides of the dust cleaning box, and positioning sockets are provided at the bottom of both sides of the dust cleaning box.
[0008] As a preferred technical solution of the present invention, the positioning sockets are symmetrically arranged inside the dust cleaning box, and the installation plugs are inserted into the interior of the positioning sockets.
[0009] As an optimal technical solution of the present utility model, the crushing and scraping assembly includes a rotating frame, which is arranged on the internal side wall of the boiler body, a first drive motor is arranged at the middle position of the bottom end of the boiler body, a first sealing sleeve is passed through the middle position of the bottom end of the boiler body, a drive shaft is arranged at the output end of the first drive motor, bottom scrapers are arranged on both sides of the bottom of the rotating frame, and side scrapers are arranged on both sides of the rotating frame.
[0010] As an optimal technical solution of the present invention, the top end of the drive shaft passes through the first sealing sleeve and is fixedly connected at the middle position of the bottom of the rotating frame, the bottom of the bottom scraper fits with the bottom end inside the boiler body, and the outer side of the side scraper fits with the inner side wall of the boiler body.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] 1. A cleaning assembly is provided at the top of the dust cleaning box. When in use, the second drive motor is started to drive the rotating shaft to drive the rotating rod to rotate. When the rotating rod rotates, the bristles of the brush move in a circular motion at the bottom of the dust filter. The dust attached to the bottom of the dust filter and the mesh of the dust filter is removed by the bristles to prevent the dust from clogging the dust filter and affecting the normal suction and ash collection effect of the equipment. This ensures that the dust cleaning equipment can continuously and normally clean the dust inside the boiler, and has strong feasibility.
[0013] 2. By arranging a crushing and scraping assembly on the inner side wall of the boiler body, when it is necessary to clean the inside of the boiler, the first drive motor is started to drive the drive shaft to drive the rotating frame to rotate inside the boiler body. The rotating rotating frame breaks up the larger ash in the boiler for easy suction and cleaning. At the same time, the bottom scraper and the side scraper are driven to scrape off the ash attached to the bottom end and side wall of the boiler body, so that the cleaning equipment can be used to perform efficient and thorough boiler cleaning operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a schematic diagram of a partial cross-sectional structure of the utility model;
[0016] Figure 3 For the utility model Figure 2 A in the middle is an enlarged structural diagram;
[0017] Figure 4 For the utility model Figure 2 Enlarged structural diagram at point B in the middle.
[0018] Among them: 1. Boiler body; 2. Ash cleaning box; 3. Negative pressure fan; 4. Industrial control panel; 5. Suction pipe; 6. Sealing cover; 7. Opening and closing control valve; 8. First drive motor; 9. Mounting frame; 10. Second drive motor; 11. Dust filter; 12. Collection tank; 13. Mounting plug; 14. Positioning socket; 15. First sealing sleeve; 16. Drive shaft; 17. Rotating frame; 18. Brush; 19. Rotating rod; 20. Second sealing sleeve; 21. Rotating shaft; 22. Bottom scraper; 23. Side scraper. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, purpose and efficacy of the present invention easy to understand, the present invention is further described below in conjunction with specific embodiments, but the following embodiments are only preferred embodiments of the present invention, not all. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without making creative work are all within the scope of protection of the present invention. The experimental methods in the following embodiments, unless otherwise specified, are all conventional methods, and the materials, reagents, etc. used in the following embodiments, unless otherwise specified, can be obtained from commercial channels.
[0020] Example
[0021] Please refer to Figure 1-4 As shown, the utility model provides a boiler cleaning device, including a boiler body 1, a ash cleaning box 2 is provided on one side of the boiler body 1, an industrial control screen 4 is provided on the top of the front end of the ash cleaning box 2, and a technical worker controls the operation of the equipment through the industrial control screen 4. A negative pressure fan 3 is provided on the top of the ash cleaning box 2, a dust collection filter 11 is provided between the inner side walls of the ash cleaning box 2 near the top, a collection tank 12 is provided at the bottom end of the ash cleaning box 2, mounting plugs 13 are provided on both sides of the ash cleaning box 2, and positioning sockets 14 are provided on the bottom of both sides of the ash cleaning box 2. The positioning sockets 14 are symmetrically arranged inside the ash cleaning box 2, and the mounting plugs 13 are inserted Connected to the interior of the positioning socket 14, the bottom of the front end of the ash cleaning box 2 is movably hinged with a sealing cover 6, a suction pipe 5 is provided between the bottom of one side of the boiler main body 1 and the bottom of one side of the ash cleaning box 2, and an on-off control valve 7 is provided inside the suction pipe 5. When it is necessary to clean the interior of the boiler, the on-off control valve 7 is opened to start the negative pressure fan 3 to suck the ash in the boiler main body 1 into the ash cleaning box 2 through the suction pipe 5, and collect it through the collection tank 12. At the same time, the dust filter 11 is used to filter the ash and collect it inside the ash cleaning box 2. After the cleaning operation is completed, the sealing cover 6 is opened to draw out the collection tank 12 to clean the collected ash;
[0022] As a further implementation of this embodiment, Figure 1 、 Figure 2 and Figure 3As shown, a mounting bracket 9 is provided at the middle position of the top between the two sides of the interior of the dust cleaning box 2, a second driving motor 10 is provided inside the mounting bracket 9, a second sealing sleeve 20 is provided at the middle position inside the dust collecting filter 11, a rotating shaft 21 is provided at the output end of the second driving motor 10, the bottom end of the rotating shaft 21 passes through the interior of the second sealing sleeve 20, a rotating rod 19 is provided at the bottom end of the rotating shaft 21, the rotating shaft 21 and the rotating rod 19 are perpendicular to each other, and bristles 18 are provided on both sides of the top of the rotating rod 19. The top of the bristles 18 fits with the bottom of the dust filter 11. When cleaning the dust filter 11, the second drive motor 10 is started to drive the rotating shaft 21 to drive the rotating rod 19 to rotate. When the rotating rod 19 rotates, the bristles 18 are driven to make a circular motion at the bottom of the dust filter 11 to remove the dust attached to the bottom of the dust filter 11 and the mesh, thereby preventing the dust from clogging the dust filter 11 and affecting the normal suction and filtration effect of the equipment, thereby ensuring that the cleaning equipment can continuously and normally clean the dust inside the boiler;
[0023] When in use, the second drive motor 10 is started to drive the rotating shaft 21 to drive the rotating rod 19 to rotate. When the rotating rod 19 rotates, the bristles 18 are driven to make a circular motion at the bottom of the dust filter 11, and the dust attached to the bottom of the dust filter 11 and the mesh is brushed off by the bristles 18;
[0024] As a further implementation of this embodiment, Figure 1 、 Figure 2 and Figure 4 As shown, the inner side wall of the boiler body 1 is provided with a crushing and scraping assembly, which includes a rotating frame 17. The rotating frame 17 is provided on the inner side wall of the boiler body 1. A first drive motor 8 is provided at the middle position of the bottom end of the boiler body 1. A first sealing sleeve 15 is passed through the middle position of the bottom end of the boiler body 1. A drive shaft 16 is provided at the output end of the first drive motor 8. The top end of the drive shaft 16 passes through the first sealing sleeve 15 and is fixedly connected to the middle position of the bottom of the rotating frame 17. After the ash cleaning work starts, the first drive motor 8 is started to drive the drive shaft 16 to drive the rotating frame 17. The rotating frame 17 rotates inside the boiler body 1, breaking up the larger ash in the boiler for easy suction and cleaning. Bottom scrapers 22 are provided on both sides of the bottom of the rotating frame 17. The bottom of the bottom scraper 22 is in contact with the bottom end of the inside of the boiler body 1. Side scrapers 23 are provided on both sides of the rotating frame 17. The outer sides of the side scrapers 23 are in contact with the inner side walls of the boiler body 1. When the rotating frame 17 rotates, the bottom scraper 22 and the side scraper 23 are driven to scrape off the ash attached to the bottom end and side walls of the boiler body 1, thereby using the cleaning equipment to perform efficient and thorough boiler cleaning operations.
[0025] When it is necessary to clean the interior of the boiler, the first drive motor 8 is started to drive the drive shaft 16 to drive the rotating frame 17 to rotate inside the boiler body 1. The rotating rotating frame 17 breaks up the larger ash in the boiler for easy suction and cleaning. At the same time, the bottom scraper 22 and the side scraper 23 are driven to scrape off the ash attached to the bottom end and side wall of the boiler body 1;
[0026] Specific working principle:
[0027] When using the ash cleaning equipment to clean the boiler, the boiler stops running and waits for cooling. The technical worker controls the first drive motor 8 to start through the industrial control panel 4 to drive the drive shaft 16 to drive the rotating frame 17 to rotate inside the boiler body 1. The rotating rotating frame 17 breaks up the larger ash in the boiler, and at the same time drives the bottom scraper 22 and the side scraper 23 to scrape off the ash attached to the bottom end and side wall of the boiler body 1. Then, the opening and closing control valve 7 is opened to start the negative pressure fan 3 to suck the ash in the boiler body 1 to the suction pipe 5. The dust is collected in the dust cleaning box 2 through the collecting trough 12, and the dust filter 11 is used to filter the ash into the inside of the dust cleaning box 2. At the same time, the second drive motor 10 is started to drive the rotating shaft 21 to drive the rotating rod 19 to rotate. When the rotating rod 19 rotates, the bristles 18 are driven to make a circular motion at the bottom of the dust filter 11. The dust attached to the bottom of the dust filter 11 and the mesh is brushed off by the bristles 18 to avoid dust clogging the dust filter 11. After the cleaning operation is completed, the sealing cover 6 is opened to pull out the collection trough 12 to clean the collected ash.
[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A boiler cleaning device, comprising a boiler body (1), characterized in that: A dust cleaning box (2) is provided on one side of the boiler body (1), an industrial control screen (4) is provided on the top of the front end of the dust cleaning box (2), a negative pressure fan (3) is provided on the top of the dust cleaning box (2), a dust collecting filter (11) is provided between the inner side walls of the dust cleaning box (2) near the top, a dust collecting structure is provided at the bottom end of the interior of the dust cleaning box (2), a sealing cover (6) is movably hinged at the bottom of the front end of the dust cleaning box (2), a suction pipeline (5) is provided between the bottom of one side of the boiler body (1) and the bottom of one side of the dust cleaning box (2), and an on-off control valve (7) is provided inside the suction pipeline (5). A mounting frame (9) is provided at a middle position of the top between the two sides inside the dust cleaning box (2), a second drive motor (10) is provided inside the mounting frame (9), a second sealing sleeve (20) is provided at a middle position inside the dust collecting filter (11), a rotating shaft (21) is provided at the output end of the second drive motor (10), the bottom end of the rotating shaft (21) passes through the inside of the second sealing sleeve (20), a rotating rod (19) is provided at the bottom end of the rotating shaft (21), bristles (18) are provided on both sides of the top of the rotating rod (19), and a crushing and scraping component is provided on the inner side wall of the boiler body (1).
2. The boiler cleaning device according to claim 1, characterized in that: The rotating shaft (21) and the rotating rod (19) are perpendicular to each other, and the top of the bristles (18) is in contact with the bottom of the dust collecting filter (11).
3. The boiler cleaning device according to claim 1, characterized in that: The dust collecting structure comprises a collecting trough (12), the collecting trough (12) being arranged at the bottom end inside the dust cleaning box (2), mounting plugs (13) being arranged on both sides of the dust cleaning box (2), and positioning sockets (14) being arranged at the bottoms of both sides of the dust cleaning box (2).
4. The boiler cleaning device according to claim 3, characterized in that: The positioning socket (14) is symmetrically arranged inside the dust cleaning box (2), and the installation plug (13) is inserted into the interior of the positioning socket (14).
5. The boiler cleaning device according to claim 1, characterized in that: The crushing and scraping assembly comprises a rotating frame (17), the rotating frame (17) being arranged on the inner side wall of the boiler body (1), a first driving motor (8) being arranged at the middle position of the bottom end of the boiler body (1), a first sealing sleeve (15) being passed through the middle position of the inner bottom end of the boiler body (1), a driving shaft (16) being arranged at the output end of the first driving motor (8), bottom scrapers (22) being arranged on both sides of the bottom of the rotating frame (17), and side scrapers (23) being arranged on both sides of the rotating frame (17).
6. The boiler cleaning device according to claim 5, characterized in that: The top end of the drive shaft (16) passes through the first sealing sleeve (15) and is fixedly connected to the middle position of the bottom of the rotating frame (17); the bottom of the bottom scraper (22) fits with the bottom end of the inside of the boiler body (1); and the outer side of the side scraper (23) fits with the inner side wall of the boiler body (1).
Citation Information
Patent Citations
Ash removal equipment for coal-fired boiler maintenance
CN221301346U
Cited By
A particle furnace and a method for cleaning ash of the particle furnace
CN122460814A