Decomposing furnace with optimized material scattering platform structure

By optimizing the material spreading platform structure of the decomposition furnace and adopting three-stage and four-stage air ducts combined with an adjustment mechanism, the problems of uneven combustion and uneven material dispersion are solved, more efficient combustion and decomposition effects are achieved, and the output and product quality of the decomposition furnace are improved.

CN223345901UActive Publication Date: 2025-09-16CHANGZHOU PANSHI CEMENT CO LTD
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Patent Information

Application Number
CN202422757332.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-09-16
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The position of the tertiary air duct in the existing decomposition furnace affects the uniformity of the combustion and decomposition process. The low position of the spreading platform leads to uneven material dispersion and poor preheating effect.

Method used

It adopts three-stage and four-stage air duct structures, combined with components such as air compressor, spreading plate and separation net, and realizes uniform material spreading and combustion stability through the adjustment mechanism, including support columns and adjustment rings to adjust the air duct height, spreading plate and controller to adjust the angle, and separation net to control the material falling speed.

Benefits of technology

The uniformity and stability of combustion are improved, the decomposition efficiency and product quality of the decomposition furnace are enhanced, and the output and material utilization rate of the decomposition furnace are increased.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cement production, and discloses a decomposing furnace with an optimized material scattering platform structure. The decomposing furnace with the optimized material scattering platform structure comprises a three-stage air pipe, a position adjusting mechanism is installed in the three-stage air pipe, and a uniform material scattering mechanism is connected to the upper portion of the three-stage air pipe. The middle air pipe and the fourth-stage pipeline are connected to the upper portion of the third-stage air pipe, the material scattering plate is arranged on the upper portion of the interior of the fourth-stage pipeline, the connecting ring and the adjusting column are connected to the rear portion and the lower portion of the material scattering plate respectively, the controller is arranged on one side of the adjusting column, and the angle of the material scattering plate is adjusted through the controller and the adjusting column; and the material scattering ring is annularly arranged in the middle air pipe, the separation net is arranged above the material scattering ring, the material is slowly scattered by the separation net, and the material can be uniformly scattered through the arrangement of scattering of the material scattering ring, so that the decomposition efficiency and the product quality of the decomposition furnace are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of cement production, in particular to a decomposition furnace with an optimized material spreading platform structure. Background Art

[0002] The decomposition furnace is a new type of thermal equipment that simultaneously carries out fuel combustion, heat exchange and decomposition reaction. Its basic principle is to feed preheated raw materials, a certain amount of fuel and an appropriate amount of hot gas into the decomposition furnace at the same time. The raw materials are suspended or boiling in the furnace, and the fuel is flamelessly burned at a temperature below 900°C. At the same time, the heat transfer and calcium carbonate decomposition process are completed at high speed. This process takes about 2 to 4 seconds. The decomposition rate of calcium carbonate in the raw materials can reach 85% to 95%. For this purpose, a decomposition furnace with an optimized spreading platform structure is proposed.

[0003] An existing Chinese utility model patent with reference number CN208588243U discloses a distributing device for a decomposition furnace, belonging to the field of cement production technology. This technical solution includes a decomposition furnace body and a fixed frame. A silo is provided at the top of the inner walls on both sides of the fixed frame. A first filling block and a second filling block are provided on either side of the inner wall bottom of the silo. A discharge pipe is connected to the lower surface of the silo, and a first discharge pipe is fixedly mounted on the end of the discharge pipe away from the silo. A second discharge pipe is fixedly mounted on the end of the first discharge pipe away from the discharge pipe. A fixing member is fixedly mounted in the middle of the upper surface of the decomposition furnace body. A third discharge pipe is provided between the second discharge pipe and the fixing member. A crossbar is fixedly mounted on the interior of the fixed frame near the third discharge pipe. In this utility model, the distributing device can improve the utilization rate of raw materials, enable the movable feeding of the distributing plate, drive the distributing plate to rotate in the horizontal direction, and improve the uniformity of the incoming materials. The structure is novel and has excellent practicality.

[0004] Based on the search of the above patents and combined with the equipment in the prior art, it was found that since the position of the tertiary air duct in the current decomposition furnace is at the junction of the cone and the straight cylinder, it affects the uniformity of the combustion and decomposition process, and the existing spreading platform is located at a low position, the material is unevenly dispersed, and the preheating effect is poor. The existence of these problems has affected the use of the device. Utility Model Content

[0005] (1) Technical problems solved

[0006] In view of the deficiencies in the prior art, the utility model provides a decomposition furnace with an optimized material spreading platform structure, which has the advantages of sufficient combustion and uniform material spreading, and solves the above-mentioned technical problems.

[0007] (2) Technical solution

[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a decomposition furnace with an optimized material spreading platform structure, comprising a three-stage air duct, a position adjustment mechanism installed inside the three-stage air duct, a uniform material spreading mechanism connected above the three-stage air duct, the position adjustment mechanism comprising: an air compressor installed inside the three-stage air duct, a bottom pipe connected to the bottom of the three-stage air duct, a support column annularly arranged inside the bottom pipe, and an adjustment ring for height adjustment provided in the middle and upper part of the support column;

[0009] The uniform spreading mechanism includes: a four-stage air duct connected above the three-stage air duct, spreading plates are provided on both sides of the upper interior of the four-stage air duct, and a connecting ring is connected to the rear of the spreading plate, and the bottom of the spreading plate is movably connected to an adjustment column for angle adjustment, and a controller is fixedly provided on the upper exterior of the four-stage air duct.

[0010] As an optimal technical solution of the present invention, an intermediate air duct is connected between the third-level air duct and the fourth-level air duct, and a fixing ring is fixedly installed on the outside of the intermediate air duct, and an upper pipe is connected above the fourth-level air duct; the fourth-level air duct is used to spread the material.

[0011] As the preferred technical solution of the present invention, an equipment ring is provided inside the intermediate air duct, and a mounting block is fixedly provided outside the equipment ring, and a connecting column is movably provided on one side of the mounting block. A spreading ring is inserted into the interior of the equipment ring, and a separation net is provided above the spreading ring; the separation net causes the material above the spreading ring to fall slowly.

[0012] As an optimal technical solution of the present invention, the bottom of the three-level air duct is conical, and a bottom ring is provided on the outside of the connection between the three-level air duct and the bottom tube, and the support column is connected to the bottom of the three-level air duct; the support column has an adjusting function and can raise the three-level air duct.

[0013] As the preferred technical solution of the present invention, the spreading plate is movably connected through the connecting ring, the adjusting column and the four-stage air duct, and the spreading plate is symmetrical with respect to the left and right through the midpoint of the four-stage air duct; the spreading plate facilitates the spreading of materials.

[0014] As a preferred technical solution of the present invention, the equipment ring is movably connected by the mounting block, the connecting column and the intermediate air duct, and the bottom of the spreading ring is conical; the spreading ring spreads the material evenly.

[0015] As an optimal technical solution of the present invention, the internal diameters of the intermediate air duct, the fourth-level air duct and the third-level air duct are consistent, and the fixing ring is also arranged on the outside of the fourth-level air duct and the third-level air duct; the fixing ring fixes the air ducts.

[0016] Compared with the prior art, the present invention provides a decomposition furnace with an optimized material spreading platform structure, which has the following beneficial effects:

[0017] 1. The utility model is characterized in that a bottom tube is connected to the bottom of the three-stage air duct, a support column is arranged inside the bottom tube, and an adjustment ring is connected to the upper middle part of the support column. The height of the support column can be adjusted by setting the adjustment ring, and the top of the support column is connected to the bottom of the three-stage air duct. The three-stage air duct can be raised by adjusting the height of the support column. The raised three-stage air duct is located inside the middle air duct, which can avoid the unstable flame combustion caused by the small opening at the bottom of the three-stage air duct. In addition, an air compressor is arranged inside the three-stage air duct. The air compressor provides stronger wind force and pressure, and with the larger straight tube space, it is beneficial to the mixing and decomposition of combustion products and raw materials, thereby enhancing the intensity and stability of the combustion flame, and thus improving the output of the decomposition furnace.

[0018] 2. The utility model connects an intermediate air duct and a fourth-level pipeline above the third-level air duct, and a spreading plate is arranged above the interior of the fourth-level pipeline. A connecting ring and an adjusting column are respectively connected to the rear and bottom of the spreading plate, and a controller is arranged on one side of the adjusting column. The angle of the spreading plate is adjusted by using the settings of the controller and the adjusting column to make the material fall, and a spreading ring is arranged in an annular shape inside the intermediate air duct, and a separation net is arranged above the spreading ring. The separation net slowly spreads the material, and then the material is dispersed by the spreading ring, so that the material can be evenly spread, thereby improving the decomposition efficiency and product quality of the decomposition furnace. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the lifting frame assembly of the utility model structure;

[0021] Figure 3 This is a schematic diagram of the sunshade frame assembly of the utility model structure;

[0022] Figure 4 This is a schematic diagram of the structural device box assembly of the utility model;

[0023] Among them: 1. Three-level air duct; 11. Bottom pipe; 12. Air compressor; 13. Support column; 14. Adjustment ring; 2. Bottom ring; 3. Middle air duct; 31. Equipment ring; 32. Mounting block; 33. Connecting column; 34. Spreading ring; 35. Separation net; 4. Fixed ring; 5. Four-level air duct; 51. Spreading plate; 52. Connecting ring; 53. Adjustment column; 54. Controller; 6. Upper pipe. DETAILED DESCRIPTION

[0024] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0025] In the description of this utility model, unless otherwise specified, "plurality" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific direction, be constructed, or operate in a specific direction, and therefore should not be construed as limiting this utility model. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0026] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "connected" and "connection" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integral connection; mechanical connection, electrical connection; direct connection, or indirect connection through an intermediary. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] See also Figure 1 — Figure 4 In this embodiment, a decomposition furnace with an optimized spreading platform structure includes a three-stage air duct 1, a position adjustment mechanism is installed inside the three-stage air duct 1, and a uniform spreading mechanism is connected to the top of the three-stage air duct 1. The position adjustment mechanism includes: an air compressor 12 installed inside the three-stage air duct 1, a bottom pipe 11 is connected to the bottom of the three-stage air duct 1, and a support column 13 is provided in an annular shape inside the bottom pipe 11, and an adjustment ring 14 is provided in the middle and upper part of the support column 13; the bottom of the three-stage air duct 1 is conical, and a bottom ring 2 is provided on the outside of the connection between the three-stage air duct 1 and the bottom pipe 11, and the support column 13 is connected to the bottom of the three-stage air duct 1.

[0028] Specifically, the bottom of the tertiary air duct 1 is connected to a bottom tube 11, a support column 13 is arranged inside the bottom tube 11, the top of the support column 13 is connected to the bottom of the tertiary air duct 1, and an adjustment ring 14 is arranged in the middle and upper part of the support column 13. The adjustment ring 14 adjusts the height of the support column 13 so that the tertiary air duct 1 is located inside the middle air duct 3, which can avoid the unstable flame combustion caused by the small bottom opening of the tertiary air duct 1.

[0029] An intermediate air duct 3 is connected between the tertiary air duct 1 and the quaternary air duct 5. An equipment ring 31 is provided inside the intermediate air duct 3, and a mounting block 32 is fixedly provided on the outside of the equipment ring 31, and a connecting column 33 is movably provided on one side of the mounting block 32. A spreading ring 34 is inserted into the inside of the equipment ring 31, and a separation net 35 is provided above the spreading ring 34; the equipment ring 31 forms a movable connection relationship with the intermediate air duct 3 through the mounting block 32, the connecting column 33, and the bottom of the spreading ring 34 is conical; and a fixing ring 4 is fixedly installed on the outside of the intermediate air duct 3, and an upper pipe 6 is connected above the quaternary air duct 5.

[0030] Specifically, an equipment ring 31 is provided inside the middle air duct 3, and a spreading ring 34 is inserted inside the equipment ring 31. The spreading ring 34 is distributed in a ring shape, and a separation net 35 is provided above the spreading ring 34. The separation net 35 allows the material to fall slowly. Combined with the setting of the annularly distributed spreading ring 34, the material can be evenly spread, thereby improving the decomposition efficiency of the material.

[0031] The uniform spreading mechanism includes: a four-stage air duct 5 connected to the top of the three-stage air duct 1, spreading plates 51 are arranged on both sides of the upper interior of the four-stage air duct 5, and a connecting ring 52 is connected to the rear of the spreading plate 51, and the bottom of the spreading plate 51 is movably connected to an adjusting column 53, and a controller 54 is fixedly arranged on the top of the outside of the four-stage air duct 5; the spreading plate 51 is movably connected to the four-stage air duct 5 through the connecting ring 52, the adjusting column 53 and the four-stage air duct 5, and the spreading plate 51 is symmetrical with the midpoint of the four-stage air duct 5; the internal diameters of the intermediate air duct 3, the four-stage air duct 5 and the three-stage air duct 1 are consistent, and the fixing ring 4 is also arranged on the outside of the four-stage air duct 5 and the three-stage air duct 1.

[0032] Specifically, the four-stage air duct 5 is connected to the top of the middle air duct 3, and spreading plates 51 are provided on both sides of the upper interior of the four-stage air duct 5. The spreading plates 51 are connected to the inner wall of the four-stage air duct 5 through a connecting ring 52, an adjusting column 53, and a controller 54 is provided behind the adjusting column 53. The controller 54 adjusts the angle of the adjusting column 53, thereby adjusting the angle of the entire spreading plate 51 to facilitate the slow spreading of materials.

[0033] When in use, the tertiary air duct 1 is interconnected with the quaternary air duct 5 through the intermediate air duct 3, and a spreading plate 51 is symmetrically arranged above the interior of the quaternary air duct 5. The spreading plate 51 is connected to the inner wall of the quaternary air duct 5 through a connecting ring 52 and an adjusting column 53. A controller 54 is arranged behind the adjusting column 53. The controller 54 adjusts the angle of the adjusting column 53 so that the entire spreading plate 51 is inclined, which facilitates the slow dispersion and fall of the material. After the material falls, an equipment ring 31 is arranged inside the intermediate air duct 3, and a spreading ring 34 is inserted in an annular manner inside the equipment ring 31. A separation net 35 is arranged above the spreading ring 34. The separation net 35 slows down the falling speed of the material and can make the material disperse and fall. , plus the setting of the spreading ring 34 can make the material fall evenly. Finally, when the material is decomposed, since the bottom opening of the tertiary air duct 1 is small, it will affect the stability of the flame combustion. A support column 13 is connected to the bottom of the tertiary air duct 1, and an adjusting ring 14 is provided in the middle and upper part of the support column 13. The setting of the adjusting ring 14 can make the support column 13 rise, thereby prompting the tertiary air duct 1 to be lifted. The lifted tertiary air duct 1 is located inside the middle air duct 3, so that it is completely located inside the middle air duct 3, ensuring that the combustion flame is more stable, and an air compressor 12 is provided inside the tertiary air duct 1. The air compressor 12 provides stronger wind force and pressure, which is conducive to the mixing and decomposition of combustion products and raw materials.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A decomposition furnace with an optimized material spreading platform structure, comprising a three-stage air duct (1), a position adjustment mechanism installed inside the three-stage air duct (1), and a uniform material spreading mechanism connected above the three-stage air duct (1), characterized in that: The position adjustment mechanism comprises: an air compressor (12) installed inside the three-stage air duct (1); the bottom of the three-stage air duct (1) is connected to a bottom pipe (11); a support column (13) is provided in an annular shape inside the bottom pipe (11); and an adjustment ring (14) is provided in the middle and upper part of the support column (13); The uniform spreading mechanism comprises: a four-stage air duct (5) connected to the top of the three-stage air duct (1); spreading plates (51) are provided on both sides of the top of the inside of the four-stage air duct (5); a connecting ring (52) is connected to the rear of the spreading plate (51); and an adjusting column (53) is movably connected to the bottom of the spreading plate (51); and a controller (54) is fixedly provided on the top of the outside of the four-stage air duct (5).

2. The calciner with optimized material spreading platform structure according to claim 1, characterized in that: An intermediate air duct (3) is connected between the third-level air duct (1) and the fourth-level air duct (5), a fixing ring (4) is fixedly installed on the outside of the intermediate air duct (3), and an upper pipe (6) is connected above the fourth-level air duct (5).

3. The calciner with optimized material spreading platform structure according to claim 2, characterized in that: An equipment ring (31) is provided inside the intermediate air duct (3), and a mounting block (32) is fixedly provided outside the equipment ring (31), and a connecting column (33) is movably provided on one side of the mounting block (32). A material spreading ring (34) is inserted into the interior of the equipment ring (31), and a separation net (35) is provided above the material spreading ring (34).

4. The calciner with optimized material spreading platform structure according to claim 1, characterized in that: The lower portion of the three-stage air duct (1) is conical, and a bottom ring (2) is provided outside the connection between the three-stage air duct (1) and the bottom tube (11), and a support column (13) is connected to the lower portion of the three-stage air duct (1).

5. The calciner with optimized material spreading platform structure according to claim 1, characterized in that: The spreading plate (51) is in a movable connection relationship with the connecting ring (52), the regulating column (53) and the four-stage air duct (5), and the spreading plate (51) is in a bilaterally symmetrical relationship through the midpoint of the four-stage air duct (5).

6. The calciner with optimized material spreading platform structure according to claim 3, characterized in that: The equipment ring (31) forms a movable connection relationship between the mounting block (32), the connecting column (33) and the intermediate air duct (3), and the bottom of the spreading ring (34) is conical.

7. The calciner with optimized material spreading platform structure according to claim 2, characterized in that: The inner diameters of the intermediate air duct (3), the fourth-stage air duct (5) and the third-stage air duct (1) are consistent, and the fixing ring (4) is also arranged outside the fourth-stage air duct (5) and the third-stage air duct (1).

Citation Information

Patent Citations

  • Dore furnace spills material device

    CN208588243U