Iron core waste heat recycling device

By designing an iron core waste heat recovery device, the problems of smoke dust accumulation and heat waste are solved, dust cleaning and heat recovery are achieved, and the cleanliness of the equipment and heat utilization efficiency are improved.

CN223345952UActive Publication Date: 2025-09-16XIAN LIWEI ELECTRIC POWER CO LTD
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Patent Information

Application Number
CN202422750295.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-12
Publication Date
2025-09-16
Estimated Expiration
2034-11-12

AI Technical Summary

Technical Problem

During the existing iron core tempering process, the heat in the smoke is not effectively recovered and utilized, and the dust in the smoke enters the interior of the equipment, causing dust accumulation in the equipment and reduced heat exchange efficiency.

Method used

A core waste heat recovery and utilization device was designed, which includes a heat energy conversion box, a heat exchange chamber, heat absorbing fins, a heat exchange tube, a dust filter, an activated carbon adsorption layer and an aerogel insulation layer. Through clean collection, inlet and outlet filtration and insulation structure, dust cleaning, heat recovery and equipment insulation are achieved.

Benefits of technology

It achieves clean collection and filtration of smoke and dust, improves heat recovery efficiency, and keeps the equipment clean and running efficiently.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223345952U_ABST
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Abstract

The utility model relates to the technical field of recycling devices, and discloses an iron core waste heat recycling device which comprises a heat energy conversion box, an adjusting valve is installed at the top end of the heat energy conversion box, a pressure gauge is arranged at the front end of the adjusting valve, and a heat exchange bin is arranged in the heat energy conversion box. And the top end of the interior of the heat exchange bin is connected with a conveying air pipe, an air nozzle is installed in the conveying air pipe, and a dust collecting disc is inserted into the bottom of the front end of the heat energy conversion box. By arranging the cleaning and collecting structure, compressed air is conveyed into the conveying air pipe at the top end in the heat exchange bin through the adjusting valve, and the compressed air is sprayed to the heat absorption fins and the heat exchange pipes in the heat exchange bin through the air nozzles at the bottom of the conveying air pipe for cleaning; and dust outside the heat absorption fins and the heat exchange pipes can fall into a dust collection disc at the bottom of the heat exchange bin, the dust collection disc is pulled out from the bottom of the heat energy conversion box to clean the dust, and therefore the cleaning and collecting functions are achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of recycling devices, in particular to an iron core waste heat recycling device. Background Art

[0002] Core tempering heats the quenched alloy workpiece to an appropriate temperature, keeps it warm for a certain period of time, and then cools it slowly or quickly. It is generally used to reduce or eliminate the internal stress in the quenched steel, or reduce its hardness and strength to improve its ductility or toughness. The workpiece should be tempered in time after quenching. Only by combining quenching and tempering can the required mechanical properties be obtained. During tempering, a tempering furnace is used for heating, and a large amount of smoke and dust is generated in the furnace body.

[0003] There is a large amount of heat inside the smoke, and directly emitting the smoke and pollution also wastes heat. By using a waste heat recovery device to recover the waste heat from the smoke, the recovered waste heat can be used to heat water, preheat air, and generate steam. When high-temperature smoke enters the equipment, the temperature will be high and dust will enter the equipment. Long-term operation will cause a large amount of dust to accumulate inside the equipment, affecting the internal heat exchange of the equipment. Therefore, we have proposed an iron core waste heat recovery device to improve the above problem. Utility Model Content

[0004] The purpose of the present invention is to provide a device for recovering and utilizing waste heat from an iron core to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a device for recovering and utilizing waste heat from an iron core, comprising a heat conversion box, a regulating valve installed at the top of the heat conversion box, a pressure gauge provided at the front end of the regulating valve, a heat exchange chamber provided inside the heat conversion box, an air delivery pipe connected to the top end of the heat exchange chamber, an air nozzle provided inside the air delivery pipe, a dust collecting tray inserted at the bottom front end of the heat conversion box, heat absorbing fins installed inside the heat exchange chamber, and a heat exchange tube provided inside the heat absorbing fins.

[0006] As a further technical solution of the present invention, the regulating valve is inserted at the top of the heat energy conversion box and connected to the air delivery pipe at the bottom end of the heat exchange chamber, and the air nozzles are installed at equal intervals at the bottom of the air delivery pipe.

[0007] As a further technical solution of the present invention, the dust collecting tray is inserted into the front bottom of the thermal energy conversion box and communicated with the heat exchange chamber inside the thermal energy conversion box.

[0008] As a further technical solution of the present invention, a liquid inlet is provided at the top front end of the thermal energy conversion box, a liquid outlet is provided at the bottom front end of the thermal energy conversion box, a temperature sensor is inserted at the top of the liquid outlet, an exhaust port is provided on the right side of the thermal energy conversion box, a fan casing is connected to the right side of the exhaust port, a locking screw is connected to the outside of the exhaust port, an internal fan is installed inside the fan casing, a fan dust net is installed on the right side inside the fan casing, and a support base is installed at the bottom of the thermal energy conversion box.

[0009] As a further technical solution of the present invention, an air inlet is provided on the left side of the heat energy conversion box, a dust filter is installed on the left side of the heat exchange chamber, and an activated carbon adsorption layer and a filter element are installed on the right side of the heat exchange chamber.

[0010] As a further technical solution of the present invention, the dust filter is installed between the air inlet and the heat exchange chamber on the left side of the thermal energy conversion box, the filter element and the activated carbon adsorption layer are connected in sequence, and the activated carbon adsorption layer and the filter element are installed between the exhaust port and the heat exchange chamber on the right side of the thermal energy conversion box.

[0011] As a further technical solution of the present invention, an aerogel insulation layer is provided inside the thermal energy conversion box, an aluminum foil inner layer is provided inside the aerogel insulation layer, and a metal layer is provided outside the aerogel insulation layer.

[0012] As a further technical solution of the present invention, the aluminum foil inner layer, the aerogel insulation layer and the metal layer are connected in sequence, and the aluminum foil inner layer is arranged on the inner wall of the thermal energy conversion box.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the iron core waste heat recovery and utilization device not only realizes the cleaning and collection function, the inlet and outlet filtering function, but also realizes the heat preservation function;

[0014] (1) By setting up a cleaning and collecting structure, the utility model is beneficial in that: when in use, the compressed air pipe is connected to the regulating valve at the top of the heat energy conversion box, and then the compressed air is transported to the inside of the delivery air pipe at the top of the heat exchange chamber through the regulating valve, and the compressed air is sprayed to the heat absorbing fins and heat exchange tubes inside the heat exchange chamber through the air nozzle at the bottom of the delivery air pipe, and the compressed air is used to clean the heat absorbing fins and the outside of the heat exchange tubes, and the dust on the outside of the heat absorbing fins and the heat exchange tubes will fall into the dust collecting pan at the bottom of the heat exchange chamber, and then the dust collecting pan is pulled out from the bottom of the heat energy conversion box to clean the dust, thereby realizing the cleaning and collecting function;

[0015] (2) By setting up an inlet and outlet filtering structure, the utility model has the following benefits: when in use, the hot smoke and dust will enter the interior of the heat energy conversion box through the air inlet, and will be initially filtered by the dust filter inside the heat energy conversion box. After filtering out the larger particles, the hot smoke and dust will contact the heat absorbing fins and the heat exchange tubes, heating the liquid inside the heat exchange tubes. After that, the smoke and dust will pass through the filter core and the activated carbon adsorption layer inside the heat energy conversion box to filter the substances inside the smoke and dust, making the low-temperature smoke and dust discharged through the exhaust port cleaner, thereby realizing the inlet and outlet filtering function;

[0016] (3) By setting up a heat-insulating structure, the utility model has the following advantages: when in use, the exterior of the heat energy conversion box is made of a metal layer, which can increase the impact resistance of the heat energy conversion box; an aerogel heat-insulating layer is provided on the inner side of the metal layer, which has a good heat-insulating effect; and an aluminum foil inner layer is provided on the inner side of the aerogel heat-insulating layer, which can increase the heat-insulating property inside the heat energy conversion box, thereby realizing the heat-insulating function. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a front view structural diagram of the utility model;

[0018] Figure 2 This is a schematic diagram of the rear cross-sectional structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the partial cross-sectional structure of the heat energy conversion box and heat exchange chamber of the present invention;

[0020] Figure 4 This is an enlarged cross-sectional structural diagram of the heat energy conversion box of the present invention.

[0021] In the figure: 1. Air inlet; 2. Liquid inlet; 3. Pressure gauge; 4. Fan housing; 5. Locking screw; 6. Exhaust port; 7. Temperature sensor; 8. Liquid outlet; 9. Heat energy conversion box; 10. Support base; 11. Dust collecting tray; 12. Internal fan; 13. Fan dust screen; 14. Control valve; 15. Air nozzle; 16. Heat exchange chamber; 17. Heat absorbing fins; 18. Filter element; 19. Activated carbon adsorption layer; 20. Heat exchange tube; 21. Dust filter; 22. Air delivery pipe; 23. Aluminum foil inner layer; 24. Aerogel insulation layer; 25. Metal layer. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-4 , the utility model provides an embodiment: an iron core waste heat recovery and utilization device, including a heat energy conversion box 9, a regulating valve 14 is installed on the top of the heat energy conversion box 9, a pressure gauge 3 is provided at the front end of the regulating valve 14, a heat exchange bin 16 is provided inside the heat energy conversion box 9, the top end of the heat exchange bin 16 is connected to the delivery air pipe 22, an air nozzle 15 is installed inside the delivery air pipe 22, a dust collecting tray 11 is inserted at the bottom of the front end of the heat energy conversion box 9, a heat absorbing fin 17 is installed inside the heat exchange bin 16, and a heat exchange tube 20 is provided inside the heat absorbing fin 17;

[0024] The regulating valve 14 is inserted at the top of the heat energy conversion box 9 and communicates with the conveying air pipe 22 at the bottom end of the heat exchange chamber 16. The air nozzles 15 are installed at equal intervals at the bottom of the conveying air pipe 22. The dust collecting tray 11 is inserted at the front bottom of the heat energy conversion box 9 and communicates with the heat exchange chamber 16 inside the heat energy conversion box 9.

[0025] Specifically, if Figure 1 、 Figure 2 and Figure 3 As shown, by setting up a cleaning and collecting structure, the compressed air pipe is connected to the regulating valve 14 at the top of the heat energy conversion box 9 when in use, and then the compressed air is transported to the inside of the delivery air pipe 22 at the top of the heat exchange bin 16 through the regulating valve 14, and the compressed air is sprayed to the heat absorption fins 17 and the heat exchange tubes 20 inside the heat exchange bin 16 through the air nozzle 15 at the bottom of the delivery air pipe 22, and the compressed air is used to clean the outside of the heat absorption fins 17 and the heat exchange tubes 20. The dust on the outside of the heat absorption fins 17 and the heat exchange tubes 20 will fall into the dust collecting tray 11 at the bottom of the heat exchange bin 16, and then the dust is cleaned by pulling the dust collecting tray 11 out from the bottom of the heat energy conversion box 9, thereby realizing the cleaning and collection function.

[0026] An air inlet 1 is provided on the left side of the heat energy conversion box 9, a dust filter 21 is installed on the left side of the heat exchange chamber 16, and an activated carbon adsorption layer 19 and a filter element 18 are installed on the right side of the heat exchange chamber 16;

[0027] The dust filter 21 is installed between the air inlet 1 and the heat exchange chamber 16 on the left side of the heat energy conversion box 9, the filter element 18 and the activated carbon adsorption layer 19 are connected in sequence, and the activated carbon adsorption layer 19 and the filter element 18 are installed between the exhaust port 6 and the heat exchange chamber 16 on the right side of the heat energy conversion box 9;

[0028] Specifically, if Figure 2As shown, by setting up an intake and exhaust filtering structure, when in use, the hot smoke and dust will enter the interior of the heat energy conversion box 9 through the air inlet 1, and will be preliminarily filtered by the dust filter 21 inside the heat energy conversion box 9. After filtering out the larger particles, the hot smoke and dust will contact the heat-absorbing fins 17 and the heat exchange tube 20, heating the liquid inside the heat exchange tube 20. After that, the smoke and dust will pass through the filter element 18 and the activated carbon adsorption layer 19 inside the heat energy conversion box 9 to filter the substances inside the smoke and dust, making the low-temperature smoke and dust discharged through the exhaust port 6 cleaner, thereby realizing the intake and exhaust filtering function.

[0029] An aerogel insulation layer 24 is provided inside the heat energy conversion box 9, an aluminum foil inner layer 23 is provided inside the aerogel insulation layer 24, and a metal layer 25 is provided outside the aerogel insulation layer 24;

[0030] The aluminum foil inner layer 23, the aerogel insulation layer 24 and the metal layer 25 are connected in sequence, and the aluminum foil inner layer 23 is arranged on the inner wall of the heat energy conversion box 9;

[0031] Specifically, if Figure 2 and Figure 4 As shown, by setting up a heat preservation structure, when in use, the outside of the heat energy conversion box 9 is made of a metal layer 25, which can increase the impact resistance of the heat energy conversion box 9, and an aerogel heat preservation layer 24 with good heat preservation effect is provided on the inner side of the metal layer 25, and an aluminum foil inner layer 23 is provided on the inner side of the aerogel heat preservation layer 24 to increase the heat preservation inside the heat energy conversion box 9, thereby realizing the heat preservation function.

[0032] Working Principle: The utility model connects the smoke of the tempering furnace with the air inlet 1 on the left side of the heat energy conversion box 9, and then transports the liquid through the liquid inlet 2 to the heat exchange tube 20 inserted inside the heat absorption fins 17 installed in the heat exchange chamber 16 inside the heat energy conversion box 9. The smoke with heat will enter the interior of the heat energy conversion box 9 through the air inlet 1 and will be preliminarily filtered by the dust filter 21 inside the heat energy conversion box 9. After filtering out larger particles, the smoke with heat will contact the heat absorption fins 17 and the heat exchange tube 20, heating the liquid inside the heat exchange tube 20. Then, the smoke will pass through the filter core 18 and the activated carbon adsorption layer 19 inside the heat energy conversion box 9 to filter the substances inside the smoke, and let the internal fan 12 inside the fan housing 4 draw the air inside the heat energy conversion box 9, so that the filtered air inside the heat energy conversion box 9 can be discharged through the exhaust port 6 with low-temperature smoke more cleanly, and the heated liquid inside the heat exchange tube 20 is discharged through the liquid outlet 8. The temperature sensor at the top of the liquid outlet 8 The sensor 7 can measure the temperature of the liquid, and then connect the compressed air pipe to the regulating valve 14 at the top of the heat energy conversion box 9. The compressed air is then transported to the top of the delivery pipe 22 inside the heat exchange chamber 16 through the regulating valve 14. The compressed air is sprayed to the heat absorbing fins 17 and the heat exchange tubes 20 inside the heat exchange chamber 16 through the air nozzle 15 at the bottom of the delivery pipe 22. The compressed air is used to clean the heat absorbing fins 17 and the outside of the heat exchange tubes 20. The dust will fall into the dust collecting tray 11 at the bottom of the heat exchange chamber 16, and then the dust collecting tray 11 is pulled out from the bottom of the heat energy conversion box 9 to clean the dust. Finally, the outside of the heat energy conversion box 9 is made of a metal layer 25, which can increase the impact resistance of the heat energy conversion box 9. An aerogel insulation layer 24 with good insulation effect is provided on the inner side of the metal layer 25. An aluminum foil inner layer 23 is provided on the inner side of the aerogel insulation layer 24 to increase the internal insulation of the heat energy conversion box 9.

[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. An iron core waste heat recovery and utilization device, comprising a heat energy conversion box (9), characterized in that: The top of the heat energy conversion box (9) is provided with a regulating valve (14), the front end of the regulating valve (14) is provided with a pressure gauge (3), the interior of the heat energy conversion box (9) is provided with a heat exchange chamber (16), the top of the interior of the heat exchange chamber (16) is connected with a conveying air pipe (22), the interior of the conveying air pipe (22) is provided with an air nozzle (15), the front bottom of the heat energy conversion box (9) is provided with a dust collecting tray (11), the interior of the heat exchange chamber (16) is provided with a heat absorbing fin (17), and the interior of the heat absorbing fin (17) is provided with a heat exchange tube (20).

2. The iron core waste heat recovery device according to claim 1, characterized in that: The regulating valve (14) is inserted at the top of the heat energy conversion box (9) and communicates with the air delivery pipe (22) at the bottom end of the heat exchange chamber (16), and the air nozzles (15) are installed at equal intervals at the bottom of the air delivery pipe (22).

3. The iron core waste heat recovery device according to claim 1, characterized in that: The dust collecting tray (11) is inserted into the front bottom of the heat energy conversion box (9) and communicates with the heat exchange chamber (16) inside the heat energy conversion box (9).

4. The iron core waste heat recovery device according to claim 1, characterized in that: The front top of the heat energy conversion box (9) is provided with a liquid inlet (2), the front bottom of the heat energy conversion box (9) is provided with a liquid outlet (8), the top of the liquid outlet (8) is provided with a temperature sensor (7), the right side of the heat energy conversion box (9) is provided with an exhaust port (6), the right side of the exhaust port (6) is connected to a fan casing (4), the outside of the exhaust port (6) is connected to a locking screw (5), the inside of the fan casing (4) is installed with an internal fan (12), the inside right side of the fan casing (4) is installed with a fan dustproof net (13), and the bottom of the heat energy conversion box (9) is installed with a support base (10).

5. The iron core waste heat recovery device according to claim 1, characterized in that: An air inlet (1) is provided on the left side of the heat energy conversion box (9), a dust filter (21) is installed on the left side of the heat exchange chamber (16), and an activated carbon adsorption layer (19) and a filter core (18) are installed on the right side of the heat exchange chamber (16).

6. The iron core waste heat recovery device according to claim 5, characterized in that: The dust filter (21) is installed between the air inlet (1) on the left side of the heat energy conversion box (9) and the heat exchange chamber (16), the filter core (18) and the activated carbon adsorption layer (19) are connected in sequence, and the activated carbon adsorption layer (19) and the filter core (18) are installed between the exhaust port (6) on the right side of the heat energy conversion box (9) and the heat exchange chamber (16).

7. The iron core waste heat recovery device according to claim 1, characterized in that: An aerogel insulation layer (24) is provided inside the heat energy conversion box (9), an aluminum foil inner layer (23) is provided inside the aerogel insulation layer (24), and a metal layer (25) is provided outside the aerogel insulation layer (24).

8. The iron core waste heat recovery device according to claim 7, characterized in that: The aluminum foil inner layer (23), the aerogel insulation layer (24) and the metal layer (25) are connected in sequence, and the aluminum foil inner layer (23) is arranged on the inner wall of the heat energy conversion box (9).