Immobilization coating device for bacterium-doped material

By designing a solidification and coating device for bacterial-doped materials and using components such as air compressors and mixers to achieve efficient solidification and uniform coating of the bacterial solution, the problem of complex operation of traditional methods was solved, and the survival rate and mineralization deposition performance of microorganisms in concrete were improved.

CN223351485UActive Publication Date: 2025-09-19CHINA THREE GORGES UNIV
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Patent Information

Application Number
CN202422834341.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-09-19
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

Traditional solid coating methods are complicated to operate, making it difficult to efficiently solidify bacterial liquid in concrete, and difficult to achieve uniform coating, which affects the survival rate and mineralization deposition performance of microorganisms in highly alkaline environments.

Method used

A device for immobilizing and coating bacterial materials was designed, including an air compressor, a bacterial liquid tank, a support platform, a slurry box, a working bucket, a mixer, and an ultraviolet lamp. The bacterial liquid was sprayed through an air compressor and a multi-hole nozzle. Combined with the use of a mixer and a hot air blower, the bacterial liquid was uniformly immobilized and coated, and sterilized by ultraviolet light.

Benefits of technology

It achieves efficient immobilization and uniform coating of bacterial liquid, improves the survival rate and mineralization deposition performance of microorganisms in concrete, simplifies the operation process and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a bacterium-doped material immobilization coating device which comprises a three-layer test table, an air compressor, a bacterium liquid box and a supporting platform are arranged on the upper layer of the three-layer test table, a slurry box is arranged on the supporting platform, one side of the slurry box is connected with an exhaust port of the air compressor through an air inlet pipe, and the other side of the slurry box is connected with a discharging pipe and extends into a working barrel. An air inlet of the air compressor is connected with a working barrel through an air suction pipe, a water pump is placed in the slurry box, the water pump and the working barrel are connected through a three-way pipe, an air heater and the working barrel are placed in the middle layer of the three-layer test table, and a stirrer is arranged at the bottom of the working barrel and driven by a motor; the hot-air blower is connected with the working barrel through a ventilation pipe, the lower layer of the three-layer test table is provided with a material receiving box, a water pump and a stirrer, and the hot-air blower is connected with an external controller through an internal wire. The device disclosed by the utility model is rich in function, simple to operate, capable of immobilizing a bacterial liquid on a required material and coating the immobilized material, and relatively strong in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of solid loading and coating of concrete mixed with bacteria materials, in particular to solid loading and coating of concrete mixed with bacteria materials. Background Art

[0002] During the operation of hydraulic structures, cracks often appear, affecting their normal operating lifespan. The introduction of microbial-induced sedimentation mineralization technology can overcome the shortcomings of traditional hydraulic concrete crack repair methods in terms of environmental friendliness, repair efficiency, economy, and compatibility with concrete materials. However, the highly alkaline environment inside the concrete, the continuous hydration of cement-based materials, and the mechanical extrusion and friction during mixing can cause the death of a large number of microorganisms, resulting in the repair effect failing to achieve the expected effect. Many scholars have selected microbial immobilization materials suitable for hydraulic concrete and immobilized coated bacterial liquid to improve the survival rate and long-term activity of mineralizing microorganisms in hydraulic concrete, ensure its mineralization and deposition performance, and thus better achieve self-repair of concrete cracks.

[0003] Traditional immobilization and coating methods are complicated to operate and require repeated manual operations. Therefore, there is an urgent need to invent an immobilization and coating device for bacterial-doped materials that can simultaneously efficiently immobilize bacterial liquid in the material and evenly apply the coating material. Summary of the Invention

[0004] The purpose of the present invention is to overcome the above-mentioned shortcomings and provide a device for immobilizing and coating bacteria-doped materials to solve the problems raised in the background technology.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions: a solid loading and coating device for bacteria-doped materials, comprising a three-layer test table, an air compressor, a bacteria liquid box, and a support platform are placed on the upper layer of the three-layer test table, a slurry box is placed on the support platform, one side of the slurry box is connected to the exhaust port of the air compressor through an air inlet pipe, and the other side is connected to the discharge pipe and extends into the working barrel, the discharge end of the discharge pipe is provided with a multi-porous nozzle, the air inlet of the air compressor is connected to the working barrel through an air suction pipe, a water pump is placed in the slurry box, and the water pump and the working barrel are connected by a three-way pipe, a hot air blower and a working barrel are placed on the middle layer of the three-layer test table, a mixer is arranged at the bottom of the working barrel, the mixer is driven by a motor, the hot air blower and the working barrel are connected by a ventilation pipe, a material receiving box is placed on the lower layer of the three-layer test table, and the water pump, mixer, and hot air blower are connected to an external controller through internal wires.

[0006] Preferably, the bacteria liquid tank is provided with two top covers, and the interior is divided into two spaces, and a water pump is placed in each of the two spaces.

[0007] Preferably, both top covers of the bacteria liquid tank can be opened by handles on the top covers.

[0008] Preferably, one end of the three-way pipe is connected to the water pump in the bacteria liquid tank, and the other end extends into the working bucket and is connected to the shower head, and a stop valve is provided on the three-way pipe.

[0009] Preferably, a pressure gauge is provided on the suction pipe.

[0010] Preferably, an adjustment knob is provided on the support leg of the support platform, and a baffle is provided on the support platform.

[0011] Preferably, an ultraviolet lamp is installed inside the working barrel, and the working barrel includes a barrel body, a cover plate and a bottom plate. The bottom plate is embedded in the wooden board of the middle layer of the three-layer test table, and the middle part of the bottom plate is a disassembly plate.

[0012] The utility model has the following beneficial effects:

[0013] 1. The utility model can not only carry out the operation of immobilizing bacterial liquid on the material, but also can evenly coat the immobilized material;

[0014] 2. The working barrel of the utility model is equipped with an ultraviolet lamp, which can sterilize the working barrel after the solid coating treatment;

[0015] 3. The utility model can remove the residue on the bottom plate of the working barrel after the coating material is fixed;

[0016] 4. The utility model is easy to operate, highly practical, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the internal structure of the working barrel of the utility model;

[0019] Figure 3 This is a schematic structural diagram of the fixed loading system of the utility model;

[0020] Figure 4 This is a schematic diagram of the structure of the support platform of the utility model;

[0021] Figure 5 This is a structural diagram of the bottom plate of the working barrel of the utility model;

[0022] In the figure: air compressor 1, three-layer test table 2, hot air blower 3, working bucket 4, bacteria liquid tank 5, top cover 5-1, handle 5-2, material collection box 6, support platform 7, support leg 7-1, adjustment knob 7-2, baffle 7-3, T-piece 8, slurry box 9, pressure gauge 10, stop valve 11, air inlet pipe 12, discharge pipe 13, suction pipe 14, ventilation pipe 15, shower head 16, ultraviolet lamp 17, motor 18, mixer 19, multi-hole nozzle 20, bottom plate 21, cover plate 22, disassembly plate 23, water pump 24. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0024] See also Figure 1 and Figure 5 , a solid loading and coating device for bacteria-doped materials, comprising a three-layer test table 2, an air compressor 1, a bacteria liquid tank 5, and a supporting platform 7 are placed on the upper layer of the three-layer test table 2, a slurry box 9 is placed on the supporting platform 7, one side of the slurry box 9 is connected to the exhaust port of the air compressor 1 through an air inlet pipe 12, and the other side is connected to the discharge pipe 13 and extends into the working barrel 4, the discharge end of the discharge pipe 13 is provided with a multi-porous nozzle 20, the air inlet of the air compressor 1 is connected to the working barrel 4 through an air suction pipe 14, a water pump 24 is placed in the slurry box 9, and the water pump 24 and the working barrel 4 are connected through a three-way pipe 8, a hot air blower 3 and a working barrel 4 are placed in the middle layer of the three-layer test table 2, a mixer 19 is provided at the bottom of the working barrel 4, the mixer 19 is driven by a motor 18, and the hot air blower 3 and the working barrel 4 are connected through a ventilation pipe 15, a material receiving box 6 is placed on the lower layer of the three-layer test table 2, the water pump 24, the mixer 19, and the hot air blower 3 are connected to an external controller through internal wires.

[0025] Preferably, the bacteria liquid tank 5 is provided with two top covers 5 - 1 , and the interior is divided into two spaces, and the water pump 24 is placed in each of the two spaces.

[0026] Preferably, both top covers 5 - 1 of the bacteria liquid tank 5 can be opened by handles 5 - 2 on the top covers.

[0027] Preferably, one end of the three-way pipe 8 is connected to the water pump 24 in the bacteria liquid tank 5 , and the other end extends into the working barrel 4 and is connected to the shower head 16 , and a stop valve 11 is provided on the three-way pipe 8 .

[0028] Preferably, a pressure gauge 10 is provided on the intake pipe 14 .

[0029] Preferably, an adjustment knob 7 - 2 is provided on the support leg 7 - 1 of the support platform 7 , and a baffle 7 - 3 is provided on the support platform 7 .

[0030] Preferably, an ultraviolet lamp 17 is installed inside the working barrel 4, and the working barrel includes a barrel body, a cover plate 22 and a bottom plate 21. The bottom plate 21 is embedded in the wooden board of the middle layer of the three-layer test table 2, and the middle part of the bottom plate 21 is a disassembly plate 23.

[0031] The working principle of this embodiment is as follows:

[0032] Step 1: Before the test begins, open the cover 22 of the working barrel 4 and place the material to be solidified and coated into the empty space on the bottom plate 21 of the working barrel 4;

[0033] Step 2: Turn on the mixer 19 on the base plate 21, open the top cover 5-1 of the culture liquid tank 5, add culture liquid to the left side of the culture liquid tank 5, and add clean water to the right side. When solidification is required, turn on the water pump 24 in the left side and open the stop valve 11 on the corresponding side of the three-way pipe 8. At this time, the culture liquid is sprayed onto the material on the base plate 21 through the shower nozzle 16;

[0034] Step 3: After stirring evenly, turn off the mixer 19, connect the air intake pipe 14 to the air inlet of the air compressor 1, turn on the air compressor 1, and turn off the air compressor 1 when the pressure gauge 10 on the air intake pipe 14 shows -0.06 MPa. Adsorb for 30 minutes, then repeat the above steps three times. Close the stop valve 11 on the left side of the bacteria liquid tank 5 corresponding to the tee pipe 8.

[0035] Step 4: After solidification is completed, turn off the air compressor 1, open the cover 22 of the working bucket 4 to make the air pressure inside and outside the working bucket 4 consistent, then close the cover 22 and turn on the mixer 19 in the working channel. Rotate the adjustment knob 7-2 on the support leg 7-1 to adjust the support platform to a suitable inclination angle. Place the slurry box 9 on the support platform, unplug the suction pipe 14, connect the air inlet pipe 12 on the slurry box 9 to the exhaust hole of the air compressor 1, turn on the air compressor 1, and spray the coating slurry in the slurry box 9 from the porous nozzle 20;

[0036] Step 5: After the coating is completed, turn off the air compressor 1, open the disassembly plate 23 on the bottom plate 21, and under the push of the mixer 19, the solid coated material falls into the material receiving box 6, and the material in the material receiving box 6 is taken out for standby use;

[0037] Step 6: After all work is completed, open the water pump 24 in the space to the right of the bacteria liquid tank 5 and the stop valve 11 on the corresponding three-way pipe 8. Clean water will be sprayed out through the shower nozzle 16 to clean the residue on the bottom plate 21 and flow into the material collection box 6. Finally, turn on the ultraviolet lamp 17 in the working barrel 4 for sterilization and disinfection.

[0038] The above embodiments are merely preferred technical solutions of the present invention and should not be construed as limiting the present invention. The scope of protection of the present invention shall be the technical solutions set forth in the claims, including equivalent alternatives to the technical features of the technical solutions set forth in the claims. Equivalent alternatives and improvements within this scope are also within the scope of protection of the present invention.

Claims

1. A device for immobilizing and coating bacteria-doped materials, comprising a three-layer test table (2), characterized in that: An air compressor (1), a bacterial liquid tank (5), and a support platform (7) are placed on the upper layer of the three-layer test table (2). A slurry box (9) is placed on the support platform (7). One side of the slurry box (9) is connected to the exhaust port of the air compressor (1) through an air inlet pipe (12), and the other side is connected to a discharge pipe (13) and extends into the working barrel (4). A multi-hole nozzle (20) is provided at the discharge end of the discharge pipe (13). The air inlet of the air compressor (1) is connected to the working barrel (4) through an air suction pipe (14). A water pump (24) is provided, and the water pump (24) and the working barrel (4) are connected via a three-way pipe (8). A hot air blower (3) and a working barrel (4) are placed on the middle layer of the three-layer test table (2). A mixer (19) is provided at the bottom of the working barrel (4). The mixer (19) is driven by a motor (18). The hot air blower (3) and the working barrel (4) are connected via a ventilation pipe (15). A material receiving box (6) is provided on the lower layer of the three-layer test table (2). The water pump (24), the mixer (19), and the hot air blower (3) are connected to an external controller via internal wires.

2. The immobilization and coating device for bacteria-doped materials according to claim 1, characterized in that: The bacterial liquid tank (5) is provided with two top covers (5-1), and the interior is divided into two spaces, with water pumps (24) respectively placed in the two spaces.

3. The immobilization and coating device for bacteria-doped materials according to claim 2, characterized in that: Both top covers (5-1) of the bacteria liquid box (5) can be opened by handles (5-2) on the top covers.

4. The immobilization and coating device for bacteria-doped materials according to claim 1, characterized in that: One end of the three-way pipe (8) is connected to the water pump (24) in the bacteria liquid tank (5), and the other end extends into the working barrel (4) and is connected to the shower head (16), and a stop valve (11) is provided on the three-way pipe (8).

5. The immobilization and coating device for bacteria-doped materials according to claim 1, characterized in that: A pressure gauge (10) is provided on the suction pipe (14).

6. The immobilization and coating device for bacteria-doped materials according to claim 1, characterized in that: An adjusting knob (7-2) is provided on the supporting leg (7-1) of the supporting platform (7), and a baffle (7-3) is provided on the supporting platform (7).

7. The immobilization and coating device for bacteria-doped materials according to claim 1, characterized in that: The working barrel (4) is equipped with an ultraviolet lamp (17). The working barrel comprises a barrel body, a cover plate (22) and a bottom plate (21). The bottom plate (21) is embedded in the wooden board of the middle layer of the three-layer test table (2), and the middle part of the bottom plate (21) is a disassembly plate (23).