Impurity removal device for removing pepper stems of pepper raw materials

By designing an impurity removal device that can adjust the inclination of the screening belt, the problem that the existing equipment cannot adjust the inclination of the conveyor belt is solved, the impurity removal efficiency of pepper is improved, and the impurity removal needs of different pepper conditions are adapted.

CN223352112UActive Publication Date: 2025-09-19DONGYING AGRICULTURAL & SIDELINE PRODUCTS CO LTD WUDU DISTRICT LONGNAN CITY
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Patent Information

Application Number
CN202422600790.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-19
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing pepper impurity removal equipment cannot adjust the inclination angle of the conveyor belt according to the actual situation of the pepper, resulting in low impurity removal efficiency, especially when the amount of pepper is large, it is difficult to meet the demand.

Method used

A de-impurity device for removing the stems of Sichuan peppercorns is designed. The device comprises a support frame, a driven roller, an active roller and a screening belt. The inclination angle of the screening belt is adjusted by an adjustment mechanism, and the contact point between the transmission roller and the screening belt is changed to achieve de-impurity of Sichuan peppercorns under different conditions.

Benefits of technology

By adjusting the inclination angle of the screening belt, the efficiency and effect of pepper removal are improved, adapting to the requirements of different pepper drying degrees and conveying speeds, and meeting the impurity removal needs of large quantities of pepper.

✦ Generated by Eureka AI based on patent content.

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Abstract

The impurity removing device comprises a supporting frame, a driven roller and a driving roller are arranged on the two sides of the top of the supporting frame respectively, a screening belt is in transmission connection with the outer portion of the driven roller and the outer portion of the driving roller, and the screening belt is at least used for conveying and screening Chinese prickly ash. Stand columns are fixedly arranged on the outer walls of the two sides of the supporting frame, and a material box is arranged at the top ends of the stand columns and at least used for storing pepper; supporting rods are fixedly arranged on the outer walls of the two sides of the supporting frame, and adjusting mechanisms are arranged at the tops of the supporting rods and at least used for adjusting the inclination angle of the screening belt. According to the adjusting mechanism, the contact point position of the transmission roller and the screening belt can be changed through rotation of the adjusting mechanism, and therefore the inclination angle of the screening belt can be changed, and the impurity removing function of pepper under different actual conditions can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pepper processing, in particular to an impurity removing device for removing pepper stems of pepper raw materials. Background Art

[0002] Sichuan peppercorns are an important economic crop in my country. After being picked, they undergo several processes, including sun drying or drying, seed removal, screening, and selection, before they can be used.

[0003] In the process of screening peppercorns, it is necessary to separate the peppercorns from the peppercorn stalks to achieve the purpose of removing impurities. A small amount of peppercorns can be removed manually. Generally, the peppercorns are shaken with a dustpan. Under the action of gravity, the peppercorns will roll down, while the light peppercorn stalks will stay on top, which can also achieve the purpose of removing impurities from the peppercorns.

[0004] However, with the continuous development of mechanical equipment, when the amount of pepper is large, the manual method is difficult to meet the efficiency of removing impurities from the pepper. Nowadays, mechanical equipment that shakes the pepper with a dustpan to remove impurities is also common. The pepper is placed on the conveyor belt with an inclined setting, so that the pepper slides down on the conveyor belt, and the pepper stems run with the conveyor belt, which can also achieve the purpose of removing impurities from the pepper.

[0005] However, existing equipment cannot adjust the inclination of the conveyor belt, resulting in the inability to adjust the angle according to the actual situation of the pepper when removing impurities. For example, the dryness of the pepper varies, and the speed of the conveyor belt varies. Adjusting the corresponding inclination angle can help improve the effect of removing impurities from the pepper. Therefore, it is urgent to design an impurity removal device for removing the stems of the pepper raw material to solve the above problem. Utility Model Content

[0006] The purpose of the utility model is to provide a device for removing impurities from the stems of peppercorns, a raw material of peppercorns, so as to solve the above-mentioned deficiencies in the prior art.

[0007] In order to achieve the above purpose, the present invention provides the following technical solutions:

[0008] A device for removing impurities from the stems of Sichuan pepper raw materials, comprising a support frame, a driven roller and a driving roller respectively provided on both sides of the top of the support frame, a screening belt being connected to the external transmission of the driven roller and the driving roller, and the screening belt being used for at least conveying and screening the Sichuan pepper;

[0009] The outer walls on both sides of the support frame are fixedly provided with columns, and the tops of the columns are provided with material boxes, and the material boxes are at least used for storing peppercorns;

[0010] Support rods are fixedly provided on the outer walls of both sides of the support frame, and an adjustment mechanism is provided on the top of the support rod, and the adjustment mechanism is at least used to adjust the inclination angle of the screening belt;

[0011] A positioning assembly is provided at the top end of the support rod, and the positioning assembly is at least used to achieve positioning and locking of the adjustment mechanism.

[0012] Preferably, a reducer and a driving member mounted on a support frame are provided on one side of the active roller, and the reducer and the driving member are in transmission connection.

[0013] Preferably, a storage container is provided on one side of the screening belt, and an opening at the top of the storage container is lower than the height of the screening belt.

[0014] Preferably, baffle plates are provided on both sides of the top of the support frame, and the baffle plates are located on both sides of the screening belt.

[0015] Preferably, an adjustment hole is provided on the top of the column, and an elevator for vertically transporting the peppercorns is provided on one side of the material box.

[0016] Preferably, the adjustment mechanism includes a rotating disk, a synchronization rod is provided between the two rotating disks, elastic support members are fixedly provided on both sides of the rotating disk, shaft sleeves are installed at the ends of the elastic support members, and a transmission roller in contact with the screening belt is provided on the shaft sleeve, and a tool hole is provided at the end of the synchronization rod.

[0017] Preferably, the positioning assembly includes a fixed disk fixedly mounted on the top of the support rod, the fixed disk and the rotating disk are distributed in parallel, and both the fixed disk and the rotating disk are provided with a plurality of equidistant and circularly distributed sockets, and plug rods are provided inside the sockets.

[0018] Preferably, the elastic support member includes a sleeve fixedly mounted on the rotating disk, and a spring is provided inside the sleeve. A telescopic rod is slidably inserted into the temporal portion of the sleeve, and the end of the telescopic rod is fixedly connected to the shaft sleeve.

[0019] In the above technical solution, the utility model provides a device for removing impurities from the stems of pepper raw materials, which has the following beneficial effects:

[0020] The adjustment mechanism used can change the contact point between the transmission roller and the screening belt by rotating the adjustment mechanism, thereby changing the inclination angle of the screening belt to achieve the impurity removal function of pepper under different actual conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.

[0022] Figure 1 The present invention provides a structural stereogram of an impurity removal device for removing peppercorn stems from peppercorn raw materials according to an embodiment of the present invention.

[0023] Figure 2 The present invention provides a structural front view of an impurity removal device for removing peppercorn stalks from peppercorn raw materials according to an embodiment of the present invention.

[0024] Figure 3 The present invention is a schematic diagram of the structure of an adjustment mechanism provided in an embodiment of an impurity removal device for removing peppercorn stalks from peppercorn raw materials.

[0025] Figure 4 This is an enlarged view of the positioning component structure provided in an embodiment of the utility model for removing the stems of peppercorns, a raw material of peppercorns.

[0026] Figure 5 The present invention is a schematic diagram of the structure of an elastic support member provided in an embodiment of an impurity removal device for removing peppercorn stems from peppercorn raw materials.

[0027] 1 support frame, 2 driven roller, 3 active roller, 4 speed reducer, 5 driving part, 6 storage device, 7 screening belt, 8 material baffle, 9 column, 10 material box, 11 adjustment hole, 12 elevator, 13 support rod, 14 adjustment mechanism, 15 positioning assembly, 16 elastic support, 17 synchronization rod, 18 bushing, 19 transmission roller, 20 rotating disk, 21 fixed disk, 22 tool hole, 23 socket, 24 plug rod, 25 sleeve, 26 telescopic rod, 27 spring. DETAILED DESCRIPTION

[0028] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.

[0029] like Figure 1-5As shown, an embodiment of the present invention provides an impurity removal device for removing peppercorn stalks from peppercorn raw materials, comprising a support frame 1, with driven rollers 2 and active rollers 3 provided on both sides of the top of the support frame 1, respectively, and the driven rollers 2 and the active rollers 3 are externally connected to a screening belt 7 for transmission and screening of the peppercorns; columns 9 are fixedly provided on the outer walls on both sides of the support frame 1, and a material box 10 is provided on the top of the columns 9, and the material box 10 is at least used for storing the peppercorns; support rods 13 are fixedly provided on the outer walls on both sides of the support frame 1, and an adjusting mechanism 14 is provided on the top of the support rod 13, and the adjusting mechanism 14 is at least used for adjusting the inclination angle of the screening belt 7; a positioning component 15 is provided on the top of the support rod 13, and the positioning component 15 is at least used for positioning and locking the adjusting mechanism 14.

[0030] In this embodiment, a support frame 1 is included, and a driven roller 2 and an active roller 3 are respectively provided on both sides of the top of the support frame 1. The external transmission of the driven roller 2 and the active roller 3 is connected to a screening belt 7. The screening belt 7 is at least used for conveying and screening the peppercorns. The peppercorns fall from top to bottom on the screening belt 7. Under the action of gravity, the peppercorns will roll down along the screening belt 7, while the lighter peppercorn stalks will move upward with the screening belt 7, thereby achieving the effect of removing impurities from the peppercorn stalks.

[0031] In this embodiment, columns 9 are fixedly provided on the outer walls of both sides of the support frame 1, and a material box 10 is provided on the top of the column 9. The material box 10 is at least used for storing peppercorns;

[0032] An adjustment hole 11 is provided on the top of the column 9, and a hoist 12 for vertically transporting the peppercorns is provided on one side of the material box 10. The peppercorns at a lower position can be transported to the material box 10 at a higher position through the hoist 12, thereby realizing a convenient loading function.

[0033] In this embodiment, support rods 13 are fixedly provided on the outer walls of both sides of the support frame 1, and an adjustment mechanism 14 is provided on the top of the support rod 13. The adjustment mechanism 14 is at least used to adjust the inclination angle of the screening belt 7;

[0034] Specifically, the adjustment mechanism 14 includes a rotating disk 20, a synchronization rod 17 is provided between the two rotating disks 20, and elastic support members 16 are fixedly provided on both sides of the rotating disk 20. The end of the elastic support member 16 is installed with a shaft sleeve 18, and the shaft sleeve 18 is provided with a transmission roller 19 that contacts the screening belt 7. The end of the synchronization rod 17 is provided with a tool hole 22. The operator can use a tool such as a hexagonal wrench to insert it into the tool hole 22, let the hexagonal wrench drive the synchronization rod 17 to rotate, and use the synchronization rod 17 to drive the rotating disk 20 to rotate, thereby adjusting the angle between the elastic support member 16 and the screening belt 7 to adjust the inclination angle of the screening belt 7;

[0035] Specifically, the elastic support member 16 includes a sleeve 25 fixedly mounted on the rotating disk 20, and a spring 27 is provided inside the sleeve 25. A telescopic rod 26 is slidably inserted into the temporal portion of the sleeve 25, and the end of the telescopic rod 26 is fixedly connected to the shaft sleeve 18. As the rotating disk 20 rotates, the elastic support member 16 changes the relative length of the telescopic rod 26 and the sleeve 25 under the action of the spring 27, ensuring that the transmission roller 19 can always contact and transmit with the screening belt 7. When the rotating disk 20 rotates clockwise, the inclination angle of the screening belt 7 becomes smaller, and vice versa, the inclination angle of the screening belt 7 becomes larger.

[0036] In this embodiment, a positioning assembly 15 is provided at the top end of the support rod 13, and the positioning assembly 15 is at least used to achieve positioning and locking of the adjustment mechanism 14;

[0037] Specifically, the positioning assembly 15 includes a fixed disk 21 fixedly mounted on the top of the support rod 13. The fixed disk 21 and the rotating disk 20 are distributed in parallel. The fixed disk 21 and the rotating disk 20 are both provided with a number of equidistant and annularly distributed sockets 23. The number of sockets 23 is preferably 12, and an insertion rod 24 is provided inside the socket 23. When adjusting the position of the elastic support member 16, the operator first pulls out the insertion rod 24 from the inside of the socket 23 so that the rotating disk 20 and the fixed disk 21 can rotate relative to each other. After the position adjustment of the elastic support member 16 is completed, the operator inserts the insertion rod 24 into the corresponding socket 23 to achieve re-locking between the rotating disk 20 and the fixed disk 21.

[0038] The utility model provides a de-impurity device for removing the stems of Sichuan pepper raw materials. The device adopts an adjusting mechanism 14, which can change the contact point between the transmission roller 19 and the screening belt 7 by rotating the adjusting mechanism 14, thereby changing the inclination angle of the screening belt 7 to achieve the de-impurity function of the Sichuan pepper under different actual conditions.

[0039] In this embodiment, a reducer 4 and a driving member 5 mounted on the support frame 1 are provided on one side of the active roller 2. The reducer 4 and the driving member 5 are connected in transmission. The driving member can be a motor, which drives the active roller 2 to rotate through the reducer 4, thereby driving the screening belt 7 to move.

[0040] In this embodiment, a storage container 6 is provided on one side of the screening belt 7, and the opening at the top of the storage container 6 is lower than the height of the screening belt 7. The storage container 6 can be a mobile trolley with a bucket or a storage box, which can realize the storage of the pepper after screening.

[0041] In this embodiment, baffle plates 8 are provided on both sides of the top of the support frame 1, and the baffle plates 8 are located on both sides of the screening belt 7. The baffle plates 8 are used to prevent the peppercorns from falling from the screening belt 7, thereby ensuring the stability of their transmission.

[0042] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A device for removing impurities from pepper raw material, comprising a support frame (1), characterized in that: A driven roller (2) and a driving roller (3) are respectively provided on both sides of the top of the support frame (1); the driven roller (2) and the driving roller (3) are externally connected to a screening belt (7); the screening belt (7) is used at least for conveying and screening the peppercorns; Columns (9) are fixedly provided on the outer walls of both sides of the support frame (1), and a material box (10) is provided at the top of the column (9), and the material box (10) is used for storing at least Sichuan peppercorns; Support rods (13) are fixedly provided on the outer walls of both sides of the support frame (1), and an adjustment mechanism (14) is provided on the top of the support rod (13), and the adjustment mechanism (14) is at least used to adjust the inclination angle of the screening belt (7); A positioning assembly (15) is provided at the top end of the support rod (13), and the positioning assembly (15) is at least used to achieve positioning and locking of the adjustment mechanism (14).

2. The impurity removal device for removing the Zanthoxylum bungeanum stems of the Zanthoxylum bungeanum raw material according to claim 1, characterized in that: A reducer (4) and a driving member (5) mounted on a support frame (1) are provided on one side of the active roller (3); the reducer (4) and the driving member (5) are in transmission connection.

3. The impurity removal device for removing the Zanthoxylum bungeanum stems of the Zanthoxylum bungeanum raw material according to claim 1, characterized in that: A receiving device (6) is provided on one side of the screening belt (7), and an opening at the top of the receiving device (6) is lower than the height of the screening belt (7).

4. The impurity removal device for removing the Zanthoxylum bungeanum stems of the Zanthoxylum bungeanum raw material according to claim 1, characterized in that: Material blocking plates (8) are provided on both sides of the top of the support frame (1), and the material blocking plates (8) are located on both sides of the screening belt (7).

5. The impurity removal device for removing the Zanthoxylum bungeanum stems of the Zanthoxylum bungeanum raw material according to claim 1, characterized in that: An adjustment hole (11) is provided on the top of the column (9), and a hoist (12) for vertically transporting the peppercorns is provided on one side of the material box (10).

6. The impurity removal device for removing the Zanthoxylum bungeanum stems of the Zanthoxylum bungeanum raw material according to claim 1, characterized in that: The adjustment mechanism (14) comprises a rotating disk (20), a synchronization rod (17) is provided between the two rotating disks (20), elastic support members (16) are fixedly provided on both sides of the rotating disk (20), a shaft sleeve (18) is installed at the end of the elastic support member (16), and a transmission roller (19) in contact with the screening belt (7) is provided on the shaft sleeve (18), and a tool hole (22) is provided at the end of the synchronization rod (17).

7. The impurity removal device for removing the Zanthoxylum bungeanum stems of the Zanthoxylum bungeanum raw material according to claim 6, characterized in that: The positioning assembly (15) comprises a fixed disk (21) fixedly mounted on the top end of the support rod (13), wherein the fixed disk (21) and the rotating disk (20) are arranged in parallel, and a plurality of equidistantly arranged annular jacks (23) are provided on each of the fixed disk (21) and the rotating disk (20), and an insertion rod (24) is provided inside the jacks (23).

8. The impurity removal device for removing the Zanthoxylum bungeanum stems of the Zanthoxylum bungeanum raw material according to claim 6, characterized in that: The elastic support member (16) comprises a sleeve (25) fixedly mounted on the rotating disk (20), a spring (27) being provided inside the sleeve (25), a telescopic rod (26) being slidably inserted into the temporal portion of the sleeve (25), and an end portion of the telescopic rod (26) being fixedly connected to the shaft sleeve (18).