Ash removal device for autoclaved sand-lime brick production
By designing the cleaning brush, injection mechanism and scraper plate of the cleaning device, the problems of equipment clogging and wear caused by dust accumulation are solved, automatic cleaning is achieved, and the stability and efficiency of production equipment are improved.
Patent Information
- Application Number
- CN202422603835.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Dust accumulation causes blockage, wear and failure of autoclaved fly ash brick production equipment, affecting the normal operation of the equipment and production efficiency.
A dust cleaning device including a dust cleaning mechanism, an injection mechanism and a scraper mechanism is designed. The dust is swept away by a dust cleaning brush, the injection mechanism cleans the conveyor belt, and the scraper removes the residual dust, thereby realizing automatic dust cleaning.
Effectively prevent equipment blockage and wear, and improve the operational stability and efficiency of production equipment.
Smart Images

Figure CN223352306U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field, in particular to a dust cleaning device for the production of autoclaved fly-sand bricks. Background Art
[0002] Lime sand brick is made of sand and lime as the main raw materials, through the process of blank preparation, pressing and high-pressure steam curing. Lime sand brick is a new building material with mature technology, excellent performance and energy saving. It is suitable for load-bearing walls of various structural buildings.
[0003] The production process of autoclaved fly-lime sand bricks requires high-precision control and strict quality management. The accumulation of dust may cause blockage, wear and failure of production equipment. For example, dust may adhere to the blades of the mixer, the surface of the conveyor belt and the gaps in the mold, affecting the normal operation and production efficiency of the equipment. Therefore, the utility model proposes a dust cleaning device for autoclaved fly-lime sand brick production to solve the above problems. Utility Model Content
[0004] In view of the above problems, the present invention proposes a dust cleaning device for the production of autoclaved fly-sand bricks to solve the problem in the prior art that dust accumulation may cause blockage, wear and failure of production equipment.
[0005] To achieve the purpose of the utility model, the utility model is implemented through the following technical solutions: a cleaning device for autoclaved fly-sand brick production, comprising a base, a conveyor belt and a No. 1 frame, a conveyor belt is installed on the top of the base, a No. 1 frame is provided on the top of the conveyor belt, a No. 2 frame is provided on the left side of the No. 1 frame, a cleaning mechanism is provided on the top of the No. 1 frame and the No. 2 frame, a chute is provided on the left side of the base, and a spray mechanism is provided inside the chute.
[0006] Further improvements are: the cleaning mechanism includes a top frame, a cleaning brush and a No. 2 threaded rod, the top of the No. 1 frame and the No. 2 frame are fixedly connected with the top frame, the bottom of the top frame is provided with a cleaning brush, the two sides of the cleaning brush are symmetrically fixedly connected with the No. 2 threaded rod, the top of the No. 2 threaded rod passes through the top of the No. 2 frame and is threadedly connected with a nut, the top of the No. 2 threaded rod is fixedly connected with a block, and the top of the block is fitly connected to the top of the No. 2 frame.
[0007] Further improvements are: a No. 3 frame is provided on the right side of the No. 1 frame, and a limit rod is provided between the No. 1 frame and the No. 3 frame, and the two ends of the limit rod are symmetrically fixedly connected with bolts, one end of the two bolts respectively penetrates the top of the No. 1 frame and the No. 3 frame and is threadedly connected with nuts, and the bottom of the limit rod and the cleaning brush are both fitly connected to the top of the sand-lime brick.
[0008] A further improvement is that the spray mechanism includes a spray pipe, a water pump and a water pipe, the spray pipe is fixedly installed inside the chute, the water pump is fixedly installed outside the base, and the output end of the water pump is connected to one end of the spray pipe through the water pipe.
[0009] A further improvement is that a self-locking motor is fixedly installed on the right side of the base, the output end of the self-locking motor is fixedly connected to the right end of the conveyor belt, and a protective shell is provided on the outside of the self-locking motor.
[0010] A further improvement is that a plurality of support rollers are fixedly mounted on the top of the base, the tops of the support rollers are in close contact with the top of the conveyor belt, and a scraping mechanism is provided on the left side of the base.
[0011] Further improvements are: the scraper mechanism includes a fixed frame, a scraper plate, a No. 1 threaded rod and a groove, the left side of the base is fixedly connected to the fixed frame, the top of the fixed frame is provided with a groove, the top of the fixed frame is provided with a scraper plate, the two ends of the scraper plate are symmetrically fixedly connected to the No. 1 threaded rod, one end of the No. 1 threaded rod passes through the interior of the groove and is threadedly connected with a nut.
[0012] The beneficial effects of the present invention are as follows: the top end of the No. 2 threaded rod is passed through the top of the No. 2 frame, and the stopper at the top end of the No. 2 threaded rod is fitted with the top of the No. 2 frame, and then the upper nut is tightened toward the top end of the No. 2 threaded rod, and the nut and the stopper cooperate to clamp the top of the No. 2 frame, so as to fix the No. 2 threaded rod and the top of the No. 2 frame as a whole, and the cleaning brush is fixed to the bottom end of the No. 2 threaded rod, so as to install the cleaning brush on the top of the No. 2 frame, and when the conveyor belt drives the sand-lime bricks to pass under the No. 2 frame, the bottom of the cleaning brush is fitted with the top of the sand-lime bricks, and the dust on the top of the sand-lime bricks can be swept off, so that the sand-lime bricks are automatically cleaned. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is the main view of the utility model;
[0014] Figure 2 It is a side view of the utility model;
[0015] Figure 3 This is a schematic diagram of the injection mechanism structure of the utility model;
[0016] Figure 4 This is a schematic structural diagram of the scraping mechanism of the utility model;
[0017] Figure 5 This is a schematic diagram of the dust cleaning mechanism structure of the present utility model.
[0018] Among them: 1. Base; 2. Conveyor belt; 3. Frame No. 1; 4. Frame No. 2; 5. Top frame; 6. Cleaning brush; 7. Self-locking motor; 8. Support roller; 9. Frame No. 3; 10. Limit rod; 11. Fixed frame; 12. Scraper; 13. Threaded rod No. 1; 14. Groove; 15. Inclined chute; 16. Spray pipe; 17. Water pump; 18. Water pipe; 19. Threaded rod No. 2. DETAILED DESCRIPTION
[0019] In order to deepen the understanding of the present invention, the present invention will be further described in detail below in conjunction with embodiments. The embodiments are only used to explain the present invention and do not constitute a limitation on the scope of protection of the present invention.
[0020] according to Figure 1-5 As shown, this embodiment proposes a cleaning device for the production of autoclaved fly ash bricks, including a base 1, a conveyor belt 2 and a frame 3. The conveyor belt 2 is installed on the top of the base 1, and the frame 3 is provided on the top of the conveyor belt 2. The frame 3 is provided on the left side of the frame 3. The tops of the frames 3 and 4 are provided with cleaning mechanisms. A chute 15 is provided on the left side of the base 1, and a spray mechanism is provided inside the chute 15. When the device is in use, the fly ash bricks are neatly arranged on the right side of the conveyor belt 2, and the conveyor belt 2 drives the fly ash bricks to move from right to left. After the fly ash bricks pass through the cleaning mechanism, the dust on the top of the fly ash bricks will be swept off, so that the fly ash bricks are automatically cleaned. In the process of rotation, the conveyor belt 2 will pass through the area of the chute 15. The spray mechanism can spray water to the surface of the conveyor belt 2 for automatic cleaning. The sewage generated by cleaning is discharged to the outside of the base 1 through the chute 15.
[0021] The cleaning mechanism includes a top frame 5, a cleaning brush 6 and a No. 2 threaded rod 19. The top of the No. 1 frame 3 and the No. 2 frame 4 are fixedly connected with the top frame 5. The bottom of the top frame 5 is provided with a cleaning brush 6. The two sides of the cleaning brush 6 are symmetrically fixedly connected with the No. 2 threaded rod 19. The top of the No. 2 threaded rod 19 passes through the top of the No. 2 frame 4 and is threadedly connected with a nut. The top of the No. 2 threaded rod 19 is fixedly connected with a block. The top of the block is fitted with the top of the No. 2 frame 4, and the top of the No. 2 threaded rod 19 passes through the No. 2 frame 4. The top of the No. 2 frame 4 is fixed with the cleaning brush 6, and the bottom of the cleaning brush 6 is fixed with the top of the No. 2 frame 4. When the conveyor belt 2 drives the sand-lime bricks to pass under the No. 2 frame 4, the bottom of the cleaning brush 6 is fitted with the top of the sand-lime bricks, and the dust on the top of the sand-lime bricks can be swept off.
[0022] The bottom of the limit rod 10 fits with the top of the ash sand brick to limit the ash sand brick and avoid offset when the ash sand brick moves.
[0023] The spray mechanism includes a spray pipe 16, a water pump 17 and a water pipe 18. The spray pipe 16 is fixedly installed inside the chute 15, and the water pump 17 is fixedly installed on the outside of the base 1. The output end of the water pump 17 is connected to one end of the spray pipe 16 through the water pipe 18, and the input end of the water pump 17 is connected to an external water source. The water pump 17 and the water pipe 18 cooperate to automatically transport water to the inside of the spray pipe 16, and the spray pipe 16 automatically sprays water onto the conveyor belt 2 passing through the chute 15 to automatically clean the conveyor belt 2.
[0024] A self-locking motor 7 is fixedly installed on the right side of the base 1, and the output end of the self-locking motor 7 is fixedly connected to the right end of the conveyor belt 2. A protective shell is provided on the outside of the self-locking motor 7. A plurality of support rollers 8 are fixedly installed on the top of the base 1. The top of the support rollers 8 is fitly connected to the top of the conveyor belt 2. The entire conveyor belt 2 is driven to rotate by the self-locking motor 7, and the support rollers 8 support the sand-lime bricks on the conveyor belt 2 to drive the sand-lime bricks to move on the top of the conveyor belt 2.
[0025] The left side of the base 1 is provided with a scraper mechanism, which includes a fixing frame 11, a scraper plate 12, a No. 1 threaded rod 13 and a groove 14. The left side of the base 1 is fixedly connected to the fixing frame 11, the top of the fixing frame 11 is provided with a groove 14, the top of the fixing frame 11 is provided with a scraper plate 12, and the two ends of the scraper plate 12 are symmetrically fixedly connected to the No. 1 threaded rod 13. One end of the No. 1 threaded rod 13 passes through the interior of the groove 14 and is threadedly connected to a nut. The cleaning brush 6 removes the dust from the top of the sand-lime brick. When the dust is swept down, some of the dust will be scattered on the conveyor belt 2. The No. 1 threaded rods 13 at both ends of the scraper 12 are engaged in the grooves 14 at the top of the fixing frame 11, and the outer side of the No. 1 threaded rod 13 is tightened with a nut. The nut clamps the top of the fixing frame 11 and the No. 1 threaded rod 13 to fix the scraper 12 on the top of the fixing frame 11, and the top of the scraper 12 is in contact with the conveyor belt 2, which can scrape the dust on the surface of the conveyor belt 2, reduce the dust content on the surface of the conveyor belt 2, and improve the flushing effect of the spray pipe 16.
[0026] The dust cleaning device passes the top end of the No. 2 threaded rod 19 through the top of the No. 2 frame 4, and the stopper at the top end of the No. 2 threaded rod 19 fits with the top of the No. 2 frame 4, and then tightens the nut to the top end of the No. 2 threaded rod 19. The nut and the stopper cooperate to clamp the top of the No. 2 frame 4 to fix the No. 2 threaded rod 19 and the top of the No. 2 frame 4 as a whole. The dust cleaning brush 6 is fixed to the bottom end of the No. 2 threaded rod 19 to install the dust cleaning brush 6 on the top of the No. 2 frame 4. When the conveyor belt 2 drives the lime sand bricks to pass under the No. 2 frame 4, the bottom of the dust cleaning brush 6 fits with the top of the lime sand bricks, and the dust on the top of the lime sand bricks can be swept off.
[0027] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A dust cleaning device for the production of autoclaved fly-sand bricks, comprising a base (1), a conveyor belt (2) and a first frame (3), characterized in that: A conveyor belt (2) is installed on the top of the base (1), a No. 1 frame (3) is provided on the top of the conveyor belt (2), a No. 2 frame (4) is provided on the left side of the No. 1 frame (3), a dust cleaning mechanism is provided on the top of the No. 1 frame (3) and the No. 2 frame (4), a chute (15) is provided on the left side of the base (1), and a spray mechanism is provided inside the chute (15); The dust cleaning mechanism comprises a top frame (5), a dust cleaning brush (6) and a No. 2 threaded rod (19); the tops of the No. 1 frame (3) and the No. 2 frame (4) are fixedly connected with the top frame (5); a dust cleaning brush (6) is provided at the bottom of the top frame (5); the two sides of the dust cleaning brush (6) are symmetrically fixedly connected with the No. 2 threaded rod (19); the top end of the No. 2 threaded rod (19) passes through the top of the No. 2 frame (4) and is threadedly connected with a nut; the top end of the No. 2 threaded rod (19) is fixedly connected with a stopper, and the top of the stopper is in close contact with the top of the No. 2 frame (4).
2. The dust cleaning device for autoclaved fly-lime brick production according to claim 1, characterized in that: A third frame (9) is provided on the right side of the first frame (3), and a limiting rod (10) is provided between the first frame (3) and the third frame (9). Bolts are symmetrically fixedly connected at both ends of the limiting rod (10), and one end of the two bolts respectively passes through the top of the first frame (3) and the third frame (9) and is threadedly connected with nuts. The bottom of the limiting rod (10) and the cleaning brush (6) are both fitted and connected to the top of the sand-lime brick.
3. The dust cleaning device for autoclaved fly-lime brick production according to claim 1, characterized in that: The spray mechanism comprises a spray pipe (16), a water pump (17) and a water pipe (18); the spray pipe (16) is fixedly installed inside the chute (15); the water pump (17) is fixedly installed outside the base (1); the output end of the water pump (17) is connected to one end of the spray pipe (16) through the water pipe (18).
4. The dust cleaning device for autoclaved fly-lime brick production according to claim 1, characterized in that: A self-locking motor (7) is fixedly mounted on the right side of the base (1), an output end of the self-locking motor (7) is fixedly connected to the right end of the conveyor belt (2), and a protective shell is provided on the outside of the self-locking motor (7).
5. The dust cleaning device for autoclaved fly-lime brick production according to claim 1, characterized in that: A plurality of support rollers (8) are fixedly mounted on the top of the base (1), the tops of the support rollers (8) are in close contact with the top of the conveyor belt (2), and a scraping mechanism is provided on the left side of the base (1).
6. The dust cleaning device for autoclaved fly-lime brick production according to claim 5, characterized in that: The scraping mechanism comprises a fixing frame (11), a scraping plate (12), a No. 1 threaded rod (13) and a groove (14); the left side of the base (1) is fixedly connected to the fixing frame (11); the top of the fixing frame (11) is provided with a groove (14); the top of the fixing frame (11) is provided with a scraping plate (12); the two ends of the scraping plate (12) are symmetrically fixedly connected to the No. 1 threaded rod (13); one end of the No. 1 threaded rod (13) passes through the interior of the groove (14) and is threadedly connected to a nut.