Reciprocating type multidirectional cleaning and blowing mechanism
By designing movable upper and lower blowing pipes and a cylinder-driven reciprocating blowing mechanism, the problem of incomplete cleaning of the existing blowing mechanism is solved, and dead angle cleaning of the workpiece surface and effective removal of cutting fluid are achieved, which is suitable for multi-variety processing.
Patent Information
- Application Number
- CN202422598478.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The nozzles of the cleaning and blowing mechanisms of existing machining centers are fixed, resulting in incomplete cleaning. Especially when processing multiple products, replacement is difficult, there are dead corners, and a large flow rate is required to flush residual cutting fluid.
A reciprocating multi-directional cleaning and blowing mechanism is designed, which adopts movable upper and lower blowing pipelines, combined with cylinder drive and booster pump to achieve multi-directional cleaning of workpieces. It has high compatibility, simple structure, stability and reliability.
It realizes the cleaning of workpiece surface without dead angle, improves the cleanliness, reduces the residual cutting fluid, has a compact structure and prevents the splashing of cutting fluid, and is suitable for the processing needs of various varieties.
Smart Images

Figure CN223352432U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product processing, in particular to a reciprocating multi-directional cleaning and blowing mechanism. Background Art
[0002] The current machining industry is becoming increasingly automated. The cleanliness of the workpiece surface has a certain impact on the accuracy of the next processing step. In the field of automated processing, especially when processing parts in a machining center, the cleaning of the workpiece is mainly achieved in two ways: one is to increase the flow of water in the machine tool to clean the workpiece surface; the other is to configure a fixed-position cleaning mechanism in the automation to blow away the residual cutting fluid and chips on the workpiece surface.
[0003] However, when some existing machining centers process parts, the existing workpiece cleaning mechanism has a fixed nozzle, and the types of workpieces to be cleaned are single or few. To change the type, the angle or height of the nozzle needs to be adjusted, which is troublesome to change production. The fixed cleaning mechanism also has dead angles and positions that cannot be cleaned. Even with high-flow flushing in the machine tool, a large amount of cutting fluid will still remain on the surface of the workpiece. Therefore, in view of the above shortcomings, a reciprocating multi-directional cleaning mechanism is proposed to solve the above problems. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a reciprocating multi-directional cleaning and blowing mechanism, which aims to improve the problems in the existing technology that large-flow flushing will result in residual cutting fluid, and fixed-position cleaning mechanism is used to clean the workpiece, which will result in dead corners and inadequate cleaning.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The top right side of the connecting plate is fixedly connected to the upper air blowing pipe, and the bottom right side of the connecting plate is fixedly connected to the lower air blowing pipe. The upper air blowing pipe and the right side of the lower air blowing pipe are fixedly connected to the connecting plate 2, and the inner right side of the guard shield is fixedly connected to two shaft support rails, and the inner side of the guard shield is fixedly connected to two support plates.
[0007] As a further description of the above technical solution:
[0008] The switch assembly includes two cylinders 1, the adjacent sides of the two cylinders 1 are respectively rotatably connected to the front and rear sides of the shield, and the tops of the two cylinders 1 are rotatably connected to the automatic doors;
[0009] As a further description of the above technical solution:
[0010] The air blowing assembly includes an air storage tank, the bottom of the air storage tank is installed on the top of the base frame, and a booster pump is installed on the front side of the top of the air storage tank;
[0011] As a further description of the above technical solution:
[0012] The rear side of the support frame is provided with electrical components, the interior of the support frame is slidably connected to a collection box, the front side of the collection box is fixedly connected to a handle, the bottom of the support frame is installed with a drain valve, and the interior of the collection box is fixedly connected to a separation plate;
[0013] As a further description of the above technical solution:
[0014] The output ends of the two cylinders are rotatably connected to the front and rear sides of the bottom of the automatic door, and the left side of the automatic door is rotatably connected to the top of the shield;
[0015] As a further description of the above technical solution:
[0016] The right side of the second connecting plate is slidably connected to the left side of the shaft support rail, and the inner portion of the slider is slidably connected to the outer portion of the guide rod frame;
[0017] As a further description of the above technical solution:
[0018] A tank chain is provided at the bottom of the connecting plate 1, and the other end of the tank chain is fixedly connected to the inside of the shield;
[0019] As a further description of the above technical solution:
[0020] The output end of the booster pump is fixedly connected to the air inlet pipes of the upper air blowing pipeline and the lower air blowing pipeline, and the input end of the booster pump is fixedly connected to the inside of the air storage tank.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the utility model, the upper air blowing pipeline and the lower air blowing pipeline can be used to achieve multi-directional cleaning of the workpiece, and it has high compatibility with similar products. The nozzle can be moved while the workpiece is stationary to achieve cleaning of the cutting fluid and cutting without dead angles on the workpiece surface.
[0023] 2. The utility model has a simple structure and adopts the form of a complete machine. It is stable and reliable during the transportation process and occupies a small space. At the same time, the equipment adopts a closed structure to prevent cutting and cutting fluid from splashing outside the mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a three-dimensional diagram of a reciprocating multi-directional cleaning and blowing mechanism proposed in the utility model;
[0025] Figure 2 This is a schematic diagram of the upper blowing pipeline structure of a reciprocating multi-directional blowing mechanism proposed in the utility model;
[0026] Figure 3 This is a schematic diagram of the shaft support rail structure of a reciprocating multi-directional cleaning and blowing mechanism proposed in the utility model;
[0027] Figure 4 This is a schematic diagram of the collection box structure of a reciprocating multi-directional cleaning and blowing mechanism proposed in the utility model;
[0028] Figure 5 The utility model provides a schematic diagram of the structure of an automatic door with a reciprocating multi-directional cleaning and blowing mechanism.
[0029] Legend:
[0030] 1. Base frame; 2. Support frame; 3. Protective cover; 4. Cylinder 1; 5. Automatic door; 6. Air tank; 7. Booster pump; 8. Guide rod frame; 9. Cylinder 2; 10. Slider; 11. Connecting plate 1; 12. Upper air blowing pipe; 13. Lower air blowing pipe; 14. Connecting plate 2; 15. Axle support rail; 16. Support plate; 17. Electrical components; 18. Collection box; 19. Handle; 20. Drain valve; 21. Separation plate. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] Reference Figures 1 to 3The utility model provides an embodiment: a reciprocating multi-directional cleaning and blowing mechanism, including a base frame 1, which serves as the basic support of the entire reciprocating multi-directional cleaning and blowing mechanism. The right side of the base frame 1 is fixedly connected to a support frame 2, which provides the necessary height and a stable installation platform for the upper structure. The top of the support frame 2 is fixedly connected to a shield 3, and the outside of the shield 3 is provided with a switch assembly for opening and closing the door. The switch assembly includes two cylinders 14, and the adjacent sides of the two cylinders 14 are respectively rotatably connected to the front and rear sides of the shield 3. The tops of the two cylinders 14 are rotatably connected to an automatic door 5, and the cylinder 14 is used to drive the opening and closing of the automatic door 5. The output ends of the two cylinders 14 are rotatably connected to the front and rear sides of the bottom of the automatic door 5, and the left side of the automatic door 5 is rotatably connected to the top of the shield 3. The automatic door 5 and the shield 3 can play a role in aesthetics and protection, and can also effectively prevent cutting fluid and cuttings from splashing outward during blowing. A blowing assembly for blowing air is mounted on top of the chassis 1. This assembly includes a gas tank 6, which stores compressed air and provides power for the assembly. The bottom of the gas tank 6 is mounted on the top of the chassis 1. A booster pump 7 is mounted on the front of the top of the gas tank 6. The input of the booster pump 7 is fixedly connected to the interior of the gas tank 6. The booster pump 7 boosts the low-pressure gas in the gas tank 6 to a high pressure suitable for use by the assembly.
[0033] Reference Figures 2 to 4 The left side of the shield 3 is fixedly connected to the guide rod frame 8, and a cylinder 2 9 is installed inside the guide rod frame 8. The driving end of the cylinder 2 9 is fixedly connected to the slider 10. The cylinder 2 9 serves as the driving force source in the guide rod frame 8. The precise control of the cylinder 2 9 ensures that the slider 10 can move smoothly and accurately. The internal sliding connection of the slider 10 is connected to the outside of the guide rod frame 8. The right side of the slider 10 is fixedly connected to the connecting plate 11. The bottom of the connecting plate 11 is provided with a tank chain. The other end of the tank chain is fixedly connected to the inside of the shield 3. The upper air blowing pipeline 12 is fixedly connected to the right side of the top of the connecting plate 11, and the lower air blowing pipeline 13 is fixedly connected to the right side of the bottom of the connecting plate 11. At this time, the positions of the upper air blowing pipeline 12 and the lower air blowing pipeline 13 can be adjusted. The output end of the booster pump 7 is fixedly connected to the air inlet pipes of the upper air blowing pipeline 12 and the lower air blowing pipeline 13. The right sides of the upper air blowing pipeline 12 and the lower air blowing pipeline 13 are fixedly connected with a connecting plate 2 14. The upper air blowing pipeline 12 and the lower air blowing pipeline 13 are responsible for the upward and downward blowing actions respectively. Their air inlet pipes are connected to the output end of the booster pump 7. By adjusting the direction and intensity of the airflow, different areas can be cleaned.
[0034] Reference Figures 2 to 4Two axial support rails 15 are fixedly connected to the right side of the interior of the shield 3. The right side of the connecting plate 2 14 is slidably connected to the left side of the axial support rail 15. The axial support rail 15 provides a sliding track for the connecting plate 2 14 to ensure that it can move smoothly left and right to adapt to different cleaning needs. Two support plates 16 are fixedly connected to the interior of the shield 3. The rear side of the support frame 2 is provided with electrical components 17. The electrical components 17 include control switches, sensors, circuit boards, etc., which are responsible for the power supply and signal processing of the entire system. A collection box 18 is slidably connected to the interior of the support frame 2. The collection box 18 can be slid out and is used to collect waste or liquid generated during the cleaning and blowing process. The design of the collection box 18 is easy to clean and replace. A handle 19 is fixedly connected to the front side of the collection box 18. A drain valve 20 is installed at the bottom of the support frame 2. The drain valve 20 is mainly used to discharge liquid waste in the collection box 18. A separation plate 21 is fixedly connected to the interior of the collection box 18. The separation plate 21 is used to separate waste of different properties for subsequent processing and recycling.
[0035] Working principle: This mechanism is supported by the base frame 1, and a support frame 2 is fixedly connected on the right side to provide a height and stable installation platform for the upper structure. A protective cover 3 is fixed on the top of the support frame 2, and a switch assembly is provided on the outside thereof, including two cylinders 1 4, which are used to drive the opening and closing of the automatic door 5 to achieve aesthetics and protection, and effectively prevent the splashing of cutting fluid and chips during blowing. After that, the device can be started, and the booster pump 7 starts working to pressurize the low-pressure gas in the gas tank 6 to a high-pressure state suitable for use by the blowing assembly. Then, the cylinder 2 9 drives the slider 10 to move smoothly in the guide rod frame 8, driving the upper blowing pipe 12 and the lower blowing pipe 13 to perform up and down blowing actions, and cleaning of different areas is achieved by adjusting the direction and intensity of the air flow. At the same time, the connecting plate 2 14 slides left and right on the shaft support rail 15 to adapt to different cleaning needs. The electrical component 17 is responsible for the power supply and signal processing of the system. The waste or liquid generated during the cleaning process is collected by the collection box 18 and the liquid waste is discharged through the drain valve 20. The separation plate 21 is used to separate wastes of different properties for subsequent processing and recycling.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A reciprocating multi-directional cleaning and blowing mechanism, comprising a base frame (1), characterized in that: The right side of the base frame (1) is fixedly connected to a support frame (2), the top of the support frame (2) is fixedly connected to a shield (3), the outside of the shield (3) is provided with a switch assembly for opening and closing the door, the top of the base frame (1) is provided with a blowing assembly for blowing air, the left side of the shield (3) is fixedly connected to a guide rod frame (8), the inside of the guide rod frame (8) is installed with a second cylinder (9), the driving end of the second cylinder (9) is fixedly connected to a slider (10), the slider (10) is fixedly connected to the driving end of the second cylinder (9), and the slider (10) is fixedly connected to the driving end of the second cylinder (9). A connecting plate 1 (11) is fixedly connected on the right side, an upper air blowing pipeline (12) is fixedly connected to the right side of the top of the connecting plate 1 (11), a lower air blowing pipeline (13) is fixedly connected to the right side of the bottom of the connecting plate 1 (11), a connecting plate 2 (14) is fixedly connected to the right sides of the upper air blowing pipeline (12) and the lower air blowing pipeline (13), two shaft support rails (15) are fixedly connected to the right side of the interior of the protective cover (3), and two support plates (16) are fixedly connected to the interior of the protective cover (3).
2. A reciprocating multi-directional cleaning and blowing mechanism according to claim 1, characterized in that: The switch assembly comprises two cylinders (4), the adjacent sides of the two cylinders (4) are rotatably connected to the front and rear sides of the shield (3), and the tops of the two cylinders (4) are rotatably connected to the automatic doors (5).
3. A reciprocating multi-directional cleaning and blowing mechanism according to claim 1, characterized in that: The air blowing assembly comprises an air storage tank (6), the bottom of the air storage tank (6) is mounted on the top of the base frame (1), and a booster pump (7) is mounted on the front side of the top of the air storage tank (6).
4. A reciprocating multi-directional cleaning and blowing mechanism according to claim 1, characterized in that: An electrical component (17) is provided on the rear side of the support frame (2), a collection box (18) is slidably connected to the interior of the support frame (2), a handle (19) is fixedly connected to the front side of the collection box (18), a drain valve (20) is installed at the bottom of the support frame (2), and a separation plate (21) is fixedly connected to the interior of the collection box (18).
5. The reciprocating multi-directional cleaning and blowing mechanism according to claim 2, characterized in that: The output ends of the two cylinders (4) are rotatably connected to the front and rear sides of the bottom of the automatic door (5), and the left side of the automatic door (5) is rotatably connected to the top of the shield (3).
6. A reciprocating multi-directional cleaning and blowing mechanism according to claim 1, characterized in that: The right side of the second connecting plate (14) is slidably connected to the left side of the shaft support rail (15), and the inside of the slider (10) is slidably connected to the outside of the guide rod frame (8).
7. The reciprocating multi-directional cleaning and blowing mechanism according to claim 1, characterized in that: A tank chain is provided at the bottom of the connecting plate 1 (11), and the other end of the tank chain is fixedly connected to the inside of the shield (3).
8. The reciprocating multi-directional cleaning and blowing mechanism according to claim 3, characterized in that: The output end of the booster pump (7) is fixedly connected to the air inlet pipes of the upper air blowing pipeline (12) and the lower air blowing pipeline (13), and the input end of the booster pump (7) is fixedly connected to the inside of the air storage tank (6).