Automatic inspection device for punching of special-shaped pipe fitting
Through the design of the rotating assembly and the adjusting assembly, the quick disassembly and replacement of the punching detection rod of the special-shaped pipe punching detection device is achieved, which solves the problem of only being able to detect a single aperture in the prior art and improves the applicability of the device.
Patent Information
- Application Number
- CN202422436471.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing special-shaped pipe punching detection device can only inspect holes of a single size and cannot adjust the size of the punching detection rod according to the size of the hole on the special-shaped pipe, resulting in poor applicability.
The rotating assembly, threaded rod, connecting assembly, L-shaped connecting block, worm gear, bevel gear and other structures are used to realize the rapid disassembly and replacement of the punching detection rod. The height of the hollow block is adjusted by adjusting the assembly and the limit assembly to adapt to special-shaped pipe fittings of different sizes.
The applicability of the automatic inspection device for punching special-shaped pipe fittings is improved, and punching detection rods of different sizes can be replaced according to the size of the hole on the special-shaped pipe, thereby enhancing the scope of use of the device.
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Figure CN223352585U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of punching inspection of special-shaped pipe fittings, in particular to an automatic punching inspection device for special-shaped pipe fittings. Background Art
[0002] Special-shaped pipes are seamless steel pipes made of various shapes by cold drawing. Special-shaped pipes are generally classified according to the cross-section. According to the material, they can be divided into seamless steel special-shaped pipes, aluminum alloy special-shaped pipes, and plastic special-shaped pipes.
[0003] In Chinese patent publication number CN219503479U, a special-shaped pipe punching inspection machine capable of alignment detection is disclosed, comprising a base plate, a placement table at the top center of the base plate, a placement slot formed on the top surface of the placement table, a placement plate movably disposed within the placement slot, and a plurality of groups of rolling balls movably disposed at the bottom edge of the placement plate, a mounting frame mounted on the top of the placement table, a rotating rod mounted via a bearing at the center of the mounting frame, a first electric push rod mounted at the bottom end of the rotating rod, and a pressure plate mounted at the bottom end of the first electric push rod. The arrangement of components such as the mounting frame, the rotating rod, the fixing bolts, the first electric push rod, the pressure plate, the mounting block, the second electric push rod, and the punching inspection rod effectively solves the problem that existing punching inspection machines can only perform corresponding inspections on ordinary straight pipes, but cannot conveniently and quickly perform corresponding inspections on special-shaped pipes.
[0004] The above solution has the following shortcomings: in actual use, this solution can only inspect holes of a single size, and cannot adjust the size of the punching detection rod according to the size of the hole on the inspected special-shaped tube, which makes the applicability of the automatic inspection device poor and reduces the scope of use of the automatic inspection device. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an automatic punching inspection device for special-shaped pipe fittings.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: an automatic inspection device for punching special-shaped pipe fittings, comprising a base, adjustment components are provided on both sides of the base, an electric telescopic rod is provided on the adjustment component, one end of the electric telescopic rod is fixedly connected to a hollow block, a rotating component is provided at the bottom of the inner wall of the hollow block, threaded rods are rotatably connected on four sides of the inner wall of the hollow block, a connecting component is provided at one end of the threaded rod, the outer surface of the threaded rod is threadedly connected to an L-shaped connecting block, the surface of the inner wall of the hollow block is rotatably connected to a connecting shaft, a worm gear is provided on the outer sleeve of the connecting shaft, a bevel gear is provided on the outer sleeve of the connecting shaft, four limiting grooves are provided on the surface of the inner wall of the hollow block, a placement groove is provided on the back of the hollow block, a mounting component is provided in the placement groove, a punching detection rod is provided on the mounting component, the top of the base is rotatably connected to a placement plate, a limiting component is provided on the top of the base, and the adjustment component is used to adjust the height of the electric telescopic rod and the hollow block.
[0007] As a further description of the above technical solution:
[0008] The adjustment component includes a mounting frame fixedly connected to one side of the base, a sliding rod is fixedly connected between two sides of the inner wall of the mounting frame, and a plurality of fixing grooves are opened on the outer surface of the sliding rod.
[0009] As a further description of the above technical solution:
[0010] The outside of the slide rod is slidably connected to a connecting frame, one side of the connecting frame is provided with a latch pin, and the shape of the connecting frame is Z-shaped.
[0011] As a further description of the above technical solution:
[0012] The rotating assembly includes a worm rotatably connected to the bottom of the inner wall of the hollow block, one end of the worm is fixedly connected to a driving rod 1, and the worm wheel is meshed with the worm.
[0013] As a further description of the above technical solution:
[0014] The connecting assembly includes a mounting shaft fixedly connected to one end of the threaded rod, and one end of the mounting shaft is fixedly connected to a second bevel gear.
[0015] As a further description of the above technical solution:
[0016] The mounting assembly includes a mounting block slidably connected to the inside of the placement groove, and a fixing groove 2 is opened on the four sides of the mounting block. One side of the L-shaped connecting block passes through the inside of the fixing groove 2 and has a diameter consistent with the diameter of the fixing groove 2.
[0017] As a further description of the above technical solution:
[0018] The limiting assembly includes a gantry fixedly connected to the top of the base, a plurality of clamping slots are provided on the top of the gantry, a driving rod 2 is rotatably passed through the top of the gantry, a latch 2 is provided at the top of the driving rod 2, the bottom end of the driving rod 2 passes through the bottom of the gantry and is fixedly connected to an electric telescopic rod 2, a clamping pad is provided at the bottom end of the electric telescopic rod 2, and the shape of the driving rod 2 is T-shaped.
[0019] The utility model has the following beneficial effects:
[0020] 1. Compared with the existing technology, the automatic inspection device for punching special-shaped pipe fittings can quickly disassemble and replace the punching detection rod through the coordinated use of structures such as the rotating assembly, threaded rod, connecting assembly, L-shaped connecting block, connecting shaft, worm gear, bevel gear, limit groove, placement groove and installation assembly. Punching detection rods of different sizes can be replaced according to the size of the hole on the special-shaped pipe to be inspected, thereby increasing the applicability of the automatic inspection device and improving the scope of use of the automatic inspection device.
[0021] 2. Compared with the existing technology, the automatic inspection device for punching special-shaped pipe fittings releases the fixation of the connecting frame by pulling out the first pin. At this time, the connecting frame is slid upward, so that the connecting frame drives the hollow block to move upward until it moves to a suitable height. At this time, the pin is inserted into the corresponding fixing groove to fix the position of the hollow block, so that the punching detection rod can inspect special-shaped pipe fittings of different sizes, thereby improving the practicality of the automatic inspection device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the overall three-dimensional structure of an automatic inspection device for punching special-shaped pipes proposed by the utility model;
[0023] Figure 2 This is a schematic diagram of the installation frame structure of an automatic inspection device for punching special-shaped pipes proposed by the utility model;
[0024] Figure 3 This is a schematic diagram of the hollow block structure of an automatic inspection device for punching special-shaped pipes proposed by the utility model;
[0025] Figure 4 This is a schematic diagram of the placement slot structure of an automatic inspection device for punching special-shaped pipes proposed by the utility model;
[0026] Figure 5 This is a schematic diagram of the mounting block structure of an automatic inspection device for punching special-shaped pipes proposed by the utility model.
[0027] Legend:
[0028] 1. Base; 2. Electric telescopic rod (1); 3. Hollow block; 4. Threaded rod; 5. L-shaped connecting block; 6. Connecting shaft; 7. Worm gear; 8. Bevel gear (1); 9. Limiting slot; 10. Placement slot; 11. Punching detection rod; 12. Placement plate; 13. Mounting frame; 14. Sliding rod; 15. Fixing slot (1); 16. Connecting frame; 17. Latch (1); 18. Worm; 19. Drive rod (1); 20. Mounting shaft; 21. Bevel gear (2); 22. Mounting block; 23. Fixing slot (2); 24. Gantry; 25. Clamping slot; 26. Drive rod (2); 27. Latch (2); 28. Electric telescopic rod (2); 29. Clamping pad. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Reference Figure 1-5 The utility model provides an automatic inspection device for punching special-shaped pipe fittings: it includes a base 1, and adjustment components are provided on both sides of the base 1. An electric telescopic rod 2 is provided on the adjustment component. One end of the electric telescopic rod 2 is fixedly connected to a hollow block 3. The bottom of the inner wall of the hollow block 3 is provided with a rotating component. The four sides of the inner wall of the hollow block 3 are rotatably connected to threaded rods 4. One end of the threaded rod 4 is provided with a connecting component. The outer surface of the threaded rod 4 is threadedly connected to an L-shaped connecting block 5. The surface of the inner wall of the hollow block 3 is rotatably connected to a connecting shaft 6. The outer sleeve of the connecting shaft 6 is provided with a worm gear 7. The outer sleeve of the connecting shaft 6 is provided with a bevel gear. 8. Four limiting grooves 9 are provided on the surface of the inner wall of the hollow block 3, and a placement groove 10 is provided on the back of the hollow block 3. A mounting assembly is provided in the placement groove 10, and a punching detection rod 11 is provided on the mounting assembly. The top of the base 1 is rotatably connected to a placement plate 12. A limiting assembly is provided on the top of the base 1. The adjustment assembly is used to adjust the height of the electric telescopic rod 2 and the hollow block 3, so as to adjust the height of the punching detection rod 11. The top of the L-shaped connecting block 5 is slidably connected to the inside of the limiting groove 9 and one side passes through the inside of the placement groove 10. Punching detection rods 11 of different sizes can be installed on the mounting assembly.
[0031] The adjustment assembly includes a mounting frame 13 fixedly connected to one side of the base 1, and a slide rod 14 is fixedly connected between the two sides of the inner wall of the mounting frame 13. The outer surface of the slide rod 14 is provided with a plurality of fixing grooves 15, and a plurality of fixing holes are provided on the outside of the slide rod 14 in a rectangular array. The outside of the slide rod 14 is slidably connected to a connecting frame 16, and a pin 17 is provided on one side of the connecting frame 16. The shape of the connecting frame 16 is Z-shaped, and one side of the connecting frame 16 passes through the outside of the mounting frame 13 and is fixedly connected to one side of the hollow block 3. One end of the pin 17 passes through the inside of one of the fixing grooves 15 and the diameter is consistent with the diameter of the fixing groove 15.
[0032] The rotating assembly includes a worm 18 rotatably connected to the bottom of the inner wall of the hollow block 3. One end of the worm 18 is fixedly connected to a drive rod 19. The worm wheel 7 is engaged with the worm 18. The drive rod is T-shaped and the top end passes through the outside of the hollow block 3.
[0033] The connecting assembly includes a mounting shaft 20 fixedly connected to one end of the threaded rod 4, and one end of the mounting shaft 20 is fixedly connected to a bevel gear 21, which is engaged with the bevel gear 1 8.
[0034] The mounting assembly includes a mounting block 22 that is slidably connected to the inside of the placement groove 10. A second fixing groove 23 is provided on all four sides of the mounting block 22. One side of the L-shaped connecting block 5 passes through the inside of the second fixing groove 23 and has a diameter consistent with the diameter of the second fixing groove 23. The punching detection rod 11 is installed on one side of the mounting block 22.
[0035] The limiting assembly includes a gantry 24 fixedly connected to the top of the base 1, and a plurality of clamping grooves 25 are provided on the top of the gantry 24. A driving rod 26 rotatably penetrates the top of the gantry 24, and a latch 27 is provided at the top of the driving rod 26. The bottom end of the driving rod 26 penetrates to the bottom of the gantry 24 and is fixedly connected to an electric telescopic rod 28. The bottom end of the electric telescopic rod 28 is provided with a clamping pad 29. The driving rod 26 is T-shaped, and the bottom end of the latch 27 penetrates into the interior of one of the clamping grooves 25 and its diameter is consistent with the diameter of the clamping groove 25.
[0036] Working principle: When in use, place the special-shaped pipe to be inspected on the placement plate 12, and then replace the corresponding punching detection rod 11 according to the size of the hole on the special-shaped pipe fitting. The staff manually rotates the driving rod 19 to make the driving rod 19 drive the worm 18 to rotate forward. At this time, the worm gear 7 engaged with the worm 18 drives the connecting shaft 6 to rotate, and then the connecting shaft 6 drives the bevel gear 18 to rotate, so that the four bevel gears 21 engaged with the bevel gear 18 respectively drive the four mounting shafts 20 and the threaded rod 4 to rotate, so that the four L-shaped connecting blocks 5 move inward along the four limit slots 9 until the driving rod 19 is rotated. At this time, one side of the L-shaped connecting block 5 is completely disengaged from the fixing slot 23, and the fixing of the mounting block 22 is released, thereby facilitating the removal of the punching detection rod 11.
[0037] Then, the installation block 22 to be replaced is inserted into the placement slot 10. At this time, the staff manually rotates the driving rod 19, so that the driving rod 19 drives the worm 18 to reverse, and then the four L-shaped connecting blocks 5 move toward the placement slot 10 until the driving rod 19 can no longer be rotated. At this time, one side of the four L-shaped connecting blocks 5 is respectively engaged in the four fixing slots 2 23, and the four connecting blocks are fixed by the self-locking of the worm gear 7 and the worm 18;
[0038] After the replacement of the punching detection rod 11 is completed, the height of the punching detection rod 11 is adjusted according to the size of the special-shaped tube. By pulling out the pin 17, the connection frame 16 is released. At this time, the connection frame 16 is slid upward, so that the connection frame 16 drives the hollow block 3 to move upward until it moves to a suitable height. At this time, the pin is inserted into the corresponding fixing groove to fix the position of the hollow block 3, and the height adjustment of the punching detection rod 11 is completed.
[0039] Then the electric telescopic rod 28 is started to drive the clamping pad 29 to move downward and abut against the outside of the special-shaped tube. At this time, the two electric telescopic rods 1 are started again to respectively drive the two hollow blocks 3 and the two punching detection rods 11 to move toward the corresponding two ends of the special-shaped tube until one end of the punching detection rod 11 extends into the interior of one end of the corresponding special-shaped tube and performs punching detection;
[0040] When the other two ends of the special-shaped tube need to be inspected and fixed, the two electric telescopic rods are first started to drive the two punching detection rods 11 to retract until they are separated from the special-shaped tube, and the second latch 27 is pulled out. The fixation of the second driving rod 26 is released, and the second driving rod 26 is rotated to drive the second electric telescopic rod 28 and the clamping pad 29 to rotate, so that the special-shaped tube drives the placement plate 12 to rotate, so that the other two ends of the special-shaped tube correspond to the positions of the two punching detection rods 11 respectively. At this time, the second latch 27 is inserted into the corresponding clamping groove 25 to fix the second driving rod 26. Finally, the second electric telescopic rod 28 can be started to make the two punching detection rods 11 perform punching inspection on the other two ends of the special-shaped tube.
[0041] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic inspection device for punching special-shaped pipe fittings, comprising a base (1), characterized in that: Both sides of the base (1) are provided with adjustment components, and an electric telescopic rod (2) is provided on the adjustment component. One end of the electric telescopic rod (2) is fixedly connected to a hollow block (3), and the bottom of the inner wall of the hollow block (3) is provided with a rotation component. The four sides of the inner wall of the hollow block (3) are rotatably connected to threaded rods (4), and one end of the threaded rod (4) is provided with a connection component. The outer surface of the threaded rod (4) is threadedly connected to an L-shaped connection block (5), and the surface of the inner wall of the hollow block (3) is rotatably connected to A connecting shaft (6) is provided with a worm gear (7) on the outside of the connecting shaft (6), a bevel gear (8) is provided on the outside of the connecting shaft (6), four limiting grooves (9) are provided on the surface of the inner wall of the hollow block (3), a placement groove (10) is provided on the back of the hollow block (3), a mounting assembly is provided in the placement groove (10), a punching detection rod (11) is provided on the mounting assembly, a placement plate (12) is rotatably connected to the top of the base (1), and a limiting assembly is provided on the top of the base (1).
2. The automatic inspection device for punching special-shaped pipes according to claim 1, characterized in that: The adjustment assembly includes a mounting frame (13) fixedly connected to one side of the base (1), a slide rod (14) fixedly connected between two sides of the inner wall of the mounting frame (13), and a plurality of fixing grooves (15) are provided on the outer surface of the slide rod (14).
3. The automatic punching inspection device for special-shaped pipe fittings according to claim 2, characterized in that: The outside of the slide rod (14) is slidably connected to a connecting frame (16), and a latch pin (17) is provided on one side of the connecting frame (16).
4. The automatic punching inspection device for special-shaped pipes according to claim 1, characterized in that: The rotating assembly comprises a worm (18) rotatably connected to the bottom of the inner wall of the hollow block (3), and one end of the worm (18) is fixedly connected to a driving rod (19).
5. The automatic inspection device for punching special-shaped pipes according to claim 1, characterized in that: The connecting assembly comprises a mounting shaft (20) fixedly connected to one end of the threaded rod (4), and one end of the mounting shaft (20) is fixedly connected to a second bevel gear (21).
6. The automatic punching inspection device for special-shaped pipe fittings according to claim 1, characterized in that: The installation assembly comprises an installation block (22) slidably connected to the interior of the placement groove (10), and four sides of the installation block (22) are each provided with a second fixing groove (23).
7. The automatic punching inspection device for special-shaped pipes according to claim 1, characterized in that: The limiting assembly includes a gantry (24) fixedly connected to the top of the base (1), a plurality of clamping grooves (25) are provided on the top of the gantry (24), a driving rod (26) is rotatably passed through the top of the gantry (24), a latch (27) is provided at the top of the driving rod (26), the bottom end of the driving rod (26) passes through the bottom of the gantry (24) and is fixedly connected to an electric telescopic rod (28), and a clamping pad (29) is provided at the bottom end of the electric telescopic rod (28).
Citation Information
Patent Citations
Special-shaped pipe punching detection machine capable of performing alignment detection
CN219503479U