Tricycle front face punch forming device
By introducing a push-rod ejection and guide buffer mechanism into the stamping and forming device of the front face of the tricycle, the problems of difficult demoulding and mold damage are solved, convenient demoulding and mold protection are achieved, and production efficiency and mold life are improved.
Patent Information
- Application Number
- CN202422659466.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-01
AI Technical Summary
The existing stamping and forming device for the front face of a tricycle is difficult to demould and is prone to damage to the mold. It lacks effective buffer protection during stamping, which reduces the life of the mold.
The mold ejection mechanism and guide buffer mechanism with four ejector rods that move upward synchronously are combined with hydraulic cylinder and servo motor drive to achieve convenient demoulding and buffer protection, thereby extending the life of the mold.
The convenient demoulding of the front face of the tricycle and the protection of the mold are realized, the production efficiency and the service life of the mold are improved, and the versatility of the device is enhanced.
Smart Images

Figure CN223352660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tricycle processing, in particular to a tricycle front face stamping and forming device. Background Art
[0002] A tricycle is a three-wheeled vehicle, modified from a bicycle, that can carry both people and goods. It became extremely popular after the 1930s, gradually replacing the rickshaw. The front face of a tricycle is a key component, and its production requires a stamping machine to form it.
[0003] However, the front face stamping forming device of a tricycle in the related art still has some shortcomings when used. Because the front face of a tricycle is generally arc-shaped, after stamping, the front face of the tricycle is easily pressed and fitted into the cavity of the lower mold, making demoulding more difficult and troublesome. At the same time, it is inconvenient to perform effective buffering protection during stamping. Under the large impact force of stamping, it is easy to cause damage to the upper and lower molds, thereby reducing the service life. Therefore, we propose a front face stamping forming device for a tricycle to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to provide a three-wheeled vehicle front face stamping and forming device, which has four ejector rods that move upward synchronously, and can eject the front face of the three-wheeled vehicle out of the lower die cavity after stamping, making demoulding more convenient and efficient. At the same time, during stamping, it can provide effective buffering protection to avoid damage to the upper and lower dies caused by excessive impact force, thereby increasing the service life of the upper and lower dies.
[0005] The above technical purpose of the present utility model is achieved through the following technical solutions: a three-wheeled vehicle front face stamping forming device, comprising a base, a lower die and an upper die for stamping the front face of the tricycle, the lower die is fixedly connected to the top of the base, the top of the base is fixedly connected to a gantry, the top of the gantry is fixedly connected to a hydraulic cylinder, the output shaft of the hydraulic cylinder is fixedly connected to a stamping plate, the upper die is fixedly connected to the bottom of the stamping plate, a guide buffer mechanism is provided between the stamping plate and the base, the bottom of the base is fixedly connected to a cover body, and an ejection demolding mechanism for demolding the stamped front face of the tricycle is provided between the cover body and the lower die.
[0006] The utility model is further configured as follows: the top of the stamping plate is threadedly connected with four upper screws, the upper die is fixedly connected to the bottom of the stamping plate by the four upper screws, both sides of the lower die are fixedly connected to two connecting plates, the top of the connecting plate is threadedly connected with lower screws, and the connecting plate is fixedly connected to the top of the base by the lower screws.
[0007] By adopting the above technical solution, according to the different specifications of the front face of the tricycle, the lower mold of the corresponding specification can be passed through the four push rods, and then the push rods are inserted into the corresponding upper through holes, thereby achieving the purpose of positioning and installing the lower mold, and then tightening the lower screws to install and fix the connecting plate and the lower mold, and through the upper screws, the upper mold of the corresponding specification is fixed to the bottom of the stamping plate, which is convenient for disassembly, assembly and replacement of the upper and lower molds, so that the front faces of tricycles of different specifications can be stamped and used, thereby improving the versatility of the device.
[0008] The utility model is further configured as follows: the guide buffer mechanism includes four guide columns fixedly connected to the top of the base and four buffer springs fixedly connected to the top of the base, the stamping plate is slidably sleeved on the outside of the four guide columns, the top end of the buffer spring is fixedly connected with a resistance ring, the resistance ring is slidably sleeved on the outside of the guide column, the resistance ring cooperates with the stamping plate, and the height of the resistance ring is greater than the height of the lower mold.
[0009] By adopting the above technical solution, the hydraulic cylinder is started, and the hydraulic cylinder drives the stamping plate and the upper die to move downward. Since the height of the contact ring is greater than the height of the lower die, when the stamping is downward, the stamping plate first contacts the contact ring and squeezes the buffer spring, thereby effectively buffering the instantaneous impact force when the stamping plate and the upper die move downward, avoiding damage to the upper and lower dies due to excessive impact force, and improving the service life of the upper and lower dies. Then, the upper die continues to move downward, and the upper die can perform stamping operations on the blank. After the stamping is completed, the hydraulic cylinder is started in the reverse direction to reset the upper die.
[0010] The utility model is further configured as follows: four sliding holes are opened on the top of the stamping plate, four guide posts are respectively slidably sleeved in the corresponding sliding holes, and four buffer springs are respectively sleeved on the outer sides of the corresponding guide posts.
[0011] By adopting the above technical solution, it is beneficial to guide the stamping plate and the buffer spring, making their movement more stable, thereby ensuring the stability and quality during stamping.
[0012] The utility model is further configured as follows: the ejection and demoulding mechanism includes a servo motor fixedly connected to the bottom of the cover body, and two lifting screws rotatably connected between the cover body and the base, the output shaft of the servo motor is fixedly connected to a driving shaft, the top of the driving shaft is fixedly connected to a driving gear, the outer sides of the two lifting screws are fixedly sleeved with driven gears, the driving gear is meshed with the two driven gears, the outer side threads of the two lifting screws are sleeved with the same movable plate, and the top of the movable plate is fixedly connected to four ejector rods.
[0013] By adopting the above technical solution, the servo motor is started, which drives the rotation of the drive shaft and the driving gear. The driving gear drives the synchronous rotation of the two driven gears and the lifting screw. The two lifting screws drive the upward movement of the movable plate and the four ejector rods, thereby ejecting the front face of the tricycle after stamping out of the lower die, making the demolding of the front face of the tricycle more convenient and efficient, thereby improving production efficiency.
[0014] The utility model is further configured as follows: the movable plate is slidingly sleeved in the cover body.
[0015] By adopting the above technical solution, it is beneficial to guide the movable plate and make its movement more stable.
[0016] The utility model is further configured as follows: four upper through holes are opened at the bottom of the lower mold, four lower through holes are opened at the top of the base, and four ejector rods are respectively slidably sleeved in the corresponding upper through holes and lower through holes.
[0017] By adopting the above technical solution, the upper and lower through holes are used to guide the ejector rod, making its movement more stable. At the same time, when installing the lower mold, the upper through hole and the ejector rod are set to achieve the purpose of positioning the lower mold.
[0018] The beneficial effects of the utility model are:
[0019] 1. The utility model drives the downward movement of the stamping plate and the upper die through the hydraulic cylinder. Since the height of the contact ring is greater than that of the lower die, the stamping plate first contacts the contact ring and squeezes the buffer spring when the stamping plate and the upper die move downward, thereby effectively buffering the instantaneous impact force when the stamping plate and the upper die move downward, avoiding damage to the upper and lower dies due to excessive impact force, and improving the service life of the upper and lower dies. The blank can be stamped by continuing to move downward. After the stamping is completed, the hydraulic cylinder is started in the reverse direction to reset the upper die.
[0020] 2. The utility model drives the rotation of the driving shaft and the driving gear through the servo motor, and the driving gear drives the synchronous rotation of the two driven gears and the lifting screw. The two lifting screws drive the upward movement of the movable plate and the four ejector rods, thereby ejecting the front face of the tricycle after stamping and forming upward out of the lower die, thereby making the demoulding of the front face of the tricycle more convenient and efficient, thereby improving production efficiency.
[0021] 3. The utility model passes the lower die of corresponding specifications through four push rods, so that the push rods are inserted into the corresponding upper through holes, thereby achieving the purpose of positioning and installing the lower die. By tightening the lower screws, the connecting plate and the lower die can be installed and fixed. The upper die of corresponding specifications is fixed to the bottom of the stamping plate through the upper screws, which is convenient for disassembly, assembly and replacement of the upper and lower dies, so that the front faces of tricycles of different specifications can be stamped and used, thereby improving the versatility of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0023] Figure 1 This is a first-perspective perspective diagram of a tricycle front face stamping and forming device proposed in the utility model;
[0024] Figure 2 This is a second perspective view of a tricycle front face stamping and forming device proposed in the utility model;
[0025] Figure 3 This is a cross-sectional view of a tricycle front face stamping and forming device proposed in the utility model;
[0026] Figure 4 This is a three-dimensional diagram of the ejection and demoulding mechanism of the front face stamping and forming device of a tricycle proposed in the utility model.
[0027] In the figure, 1. base; 2. cover; 3. servo motor; 4. lower die; 5. buffer spring; 6. resistance ring; 7. gantry; 8. stamping plate; 9. upper die; 10. upper screw; 11. guide column; 12. hydraulic cylinder; 13. connecting plate; 14. lower screw; 15. push rod; 16. lifting screw; 17. drive shaft; 18. driving gear; 19. driven gear; 20. moving plate. DETAILED DESCRIPTION
[0028] The following will clearly and completely describe the technical solutions of the present invention in conjunction with specific embodiments. Obviously, the embodiments described are only some of the embodiments of the present invention, and not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0029] See also Figure 1 — Figure 4The utility model provides a three-wheeled vehicle front face stamping and forming device, comprising a base 1, a lower die 4 and an upper die 9 for stamping the front face of the tricycle, the lower die 4 is fixedly connected to the top of the base 1, the top of the base 1 is fixedly connected to a gantry 7, the top of the gantry 7 is fixedly connected to a hydraulic cylinder 12, the output shaft of the hydraulic cylinder 12 is fixedly connected to a stamping plate 8, the upper die 9 is fixedly connected to the bottom of the stamping plate 8, a guide buffer mechanism is provided between the stamping plate 8 and the base 1, the bottom of the base 1 is fixedly connected to a cover body 2, and an ejection demoulding mechanism for demoulding the stamped front face of the tricycle is provided between the cover body 2 and the lower die 4.
[0030] Specifically, the top of the stamping plate 8 is threadedly connected with four upper screws 10 , and the upper die 9 is fixedly connected to the bottom of the stamping plate 8 by the four upper screws 10 .
[0031] Specifically, two connecting plates 13 are fixedly connected to both sides of the lower mold 4 , and the tops of the connecting plates 13 are threadedly connected to lower screws 14 , and the connecting plates 13 are fixedly connected to the top of the base 1 through the lower screws 14 .
[0032] Specifically, the guide buffer mechanism includes four guide columns 11 fixedly connected to the top of the base 1 and four buffer springs 5 fixedly connected to the top of the base 1. The stamping plate 8 is slidably mounted on the outside of the four guide columns 11. The top of the buffer spring 5 is fixedly connected with a resistance ring 6, which is slidably mounted on the outside of the guide columns 11. The resistance ring 6 cooperates with the stamping plate 8.
[0033] Specifically, four sliding holes are opened on the top of the stamping plate 8, and the four guide pillars 11 are slidably mounted in the corresponding sliding holes.
[0034] Specifically, the four buffer springs 5 are respectively sleeved on the outer sides of the corresponding guide pillars 11 .
[0035] Specifically, the height of the abutment ring 6 is greater than the height of the lower mold 4 .
[0036] Specifically, the ejection and demoulding mechanism includes a servo motor 3 fixedly connected to the bottom of the cover body 2, and two lifting screws 16 rotatably connected between the cover body 2 and the base 1. The output shaft of the servo motor 3 is fixedly connected to a drive shaft 17, and the top of the drive shaft 17 is fixedly connected to a driving gear 18. The outer sides of the two lifting screws 16 are fixedly sleeved with driven gears 19, and the driving gear 18 is engaged with the two driven gears 19. The outer threads of the two lifting screws 16 are sleeved with the same movable plate 20, and the top of the movable plate 20 is fixedly connected to four ejector rods 15.
[0037] Specifically, the movable plate 20 is slidably sleeved in the cover body 2 .
[0038] Specifically, four upper through holes are formed at the bottom of the lower mold 4 , and four lower through holes are formed at the top of the base 1 . The four ejector rods 15 are slidably sleeved in the corresponding upper through holes and lower through holes respectively.
[0039] The utility model is used in that, according to the front face of the tricycle of different specifications, the lower die 4 of the corresponding specifications can be passed through the four push rods 15, and then the push rods 15 are inserted into the corresponding upper through holes, thereby achieving the purpose of positioning and installing the lower die 4, and then tightening the lower screws 14, the connecting plate 13 and the lower die 4 can be installed and fixed, and the upper die 9 of the corresponding specifications can be fixed to the bottom of the stamping plate 8 through the upper screws 10, thereby facilitating the disassembly and replacement of the upper and lower dies, so as to stamp the front faces of tricycles of different specifications and improve the versatility of the device, and then the blank to be stamped is placed on the lower die 4, and the hydraulic cylinder 12 is started. The hydraulic cylinder 12 drives the stamping plate 8 and the upper die 9 to move downward. Because the height of the contact ring 6 is greater than the height of the lower die 4, when stamping downward, the stamping plate 8 first contacts the contact ring 6 and squeezes the buffer The impact spring 5 can effectively buffer the instantaneous impact force when the stamping plate 8 and the upper die 9 move downward, avoiding damage to the upper and lower dies due to excessive impact force, thereby improving the service life of the upper and lower dies, and then continue to move downward, so that the upper die 9 can perform stamping operation on the blank. After the stamping is completed, the hydraulic cylinder 12 is started in reverse to reset the upper die 9, and the stamped blank is tightly attached to the die cavity of the lower die 4. At this time, the servo motor 3 is started, and the servo motor 3 drives the rotation of the drive shaft 17 and the active gear 18. The active gear 18 drives the synchronous rotation of the two driven gears 19 and the lifting screw 16. The two lifting screws 16 drive the moving plate 20 and the four push rods 15 to move upward, thereby pushing the front face of the tricycle after stamping upward out of the lower die 4, thereby making the demoulding of the front face of the tricycle more convenient and efficient, thereby improving production efficiency.
Claims
1. A tricycle front face stamping device, characterized in that: The invention comprises a base (1), a lower die (4) and an upper die (9) for stamping the front face of a tricycle, wherein the lower die (4) is fixedly connected to the top of the base (1), the top of the base (1) is fixedly connected to a gantry (7), the top of the gantry (7) is fixedly connected to a hydraulic cylinder (12), the output shaft of the hydraulic cylinder (12) is fixedly connected to a stamping plate (8), the upper die (9) is fixedly connected to the bottom of the stamping plate (8), a guide buffer mechanism is provided between the stamping plate (8) and the base (1), the bottom of the base (1) is fixedly connected to a cover (2), and an ejection demoulding mechanism for demoulding the front face of a stamped tricycle is provided between the cover (2) and the lower die (4).
2. The front face stamping device for a tricycle according to claim 1, characterized in that: The top of the stamping plate (8) is threadedly connected with four upper screws (10), and the upper die (9) is fixedly connected to the bottom of the stamping plate (8) via the four upper screws (10).
3. The front face stamping device for a tricycle according to claim 1, characterized in that: Two connecting plates (13) are fixedly connected to both sides of the lower mold (4), and the tops of the connecting plates (13) are threadedly connected to lower screws (14). The connecting plates (13) are fixedly connected to the top of the base (1) through the lower screws (14).
4. The front face stamping device for a tricycle according to claim 1, characterized in that: The guide buffer mechanism comprises four guide columns (11) fixedly connected to the top of the base (1) and four buffer springs (5) fixedly connected to the top of the base (1); the stamping plate (8) is slidably sleeved on the outside of the four guide columns (11); the top end of the buffer spring (5) is fixedly connected to a resistance ring (6); the resistance ring (6) is slidably sleeved on the outside of the guide columns (11); and the resistance ring (6) cooperates with the stamping plate (8).
5. The front face stamping device for a tricycle according to claim 4, characterized in that: Four sliding holes are provided on the top of the punching plate (8), and four guide columns (11) are respectively slidably sleeved in the corresponding sliding holes.
6. The front face stamping device for a tricycle according to claim 4, characterized in that: The four buffer springs (5) are respectively sleeved on the outer sides of the corresponding guide columns (11).
7. The front face stamping device for a tricycle according to claim 4, characterized in that: The height of the abutment ring (6) is greater than the height of the lower die (4).
8. The front face stamping device for a tricycle according to claim 1, characterized in that: The ejection and demoulding mechanism comprises a servo motor (3) fixedly connected to the bottom of the cover body (2), and two lifting screws (16) rotatably connected between the cover body (2) and the base (1), the output shaft of the servo motor (3) is fixedly connected to a drive shaft (17), the top end of the drive shaft (17) is fixedly connected to a driving gear (18), the outer sides of the two lifting screws (16) are fixedly sleeved with driven gears (19), the driving gear (18) is meshed with the two driven gears (19), the outer sides of the two lifting screws (16) are threadedly sleeved with a same movable plate (20), and the top of the movable plate (20) is fixedly connected to four ejector rods (15).
9. The front face stamping device for a tricycle according to claim 8, characterized in that: The movable plate (20) is slidably sleeved in the cover body (2).
10. The front face stamping device for a tricycle according to claim 8, characterized in that: The bottom of the lower mold (4) is provided with four upper through holes, the top of the base (1) is provided with four lower through holes, and four ejector rods (15) are respectively slidably sleeved in the corresponding upper through holes and lower through holes.