Roller machine with rubbing structure
By introducing the swinging, kneading and vibration mechanism into the drum machine, the problem of uneven processing caused by the stacking of metal components is solved, the uniform kneading of the metal components inside the drum and the separation of the abrasives are achieved, and the processing quality and efficiency are improved.
Patent Information
- Application Number
- CN202422408094.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-08
AI Technical Summary
When existing roller machines are used to process metal components, the metal components tend to stack together, resulting in some components being unable to receive uniform force, thus affecting the processing effect.
A drum machine with a swing kneading mechanism and a vibration mechanism is designed. The swing and vibration components driven by the motor make the metal components inside the drum move back and forth and vibrate up and down to achieve uniform kneading and screening.
It achieves uniform kneading of the metal components inside the drum and effective separation of the abrasive, improves processing quality and efficiency, and avoids local excessive or insufficient processing.
Smart Images
Figure CN223353939U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller machines, in particular to a roller machine with a kneading structure. Background Art
[0002] The drum machine with a kneading structure can process materials evenly and effectively. The kneading effect can promote more uniform mixing of materials. The device can effectively remove burrs, oxide scales and other defects on the metal surface, while improving the smoothness and flatness of the metal surface.
[0003] In the existing technology, the drum machine has a specially designed kneading device built in, which rubs the metal components through the interaction of rotation and internal components. This structure can effectively remove burrs, oxide scales and other defects on the metal surface, while improving the smoothness and flatness of the metal surface. However, in actual use, when the device drives the metal components to rotate inside the drum machine, the drum machine only rotates in a fixed manner, which can easily cause the metal components inside the drum to stack together, and the metal components inside the drum cannot be completely dispersed, so that some metal components cannot be kneaded and impacted more evenly, which leads to different processing effects of the overall metal components. Therefore, it is necessary to improve a drum machine with a kneading structure. Utility Model Content
[0004] The purpose of the present utility model is to provide a drum machine with a kneading structure to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a drum machine with a kneading structure, comprising a connecting seat, a support frame fixedly connected to the top of the connecting seat, a swinging kneading mechanism provided inside the support frame, electric push rods provided at both ends of the swinging kneading mechanism, a baffle rotatably connected to the output end of the electric push rod, a vibration mechanism provided on the top of the connecting seat, a blanking frame placed on the top of the connecting seat, and an abrasive frame placed on the top of the connecting seat;
[0006] The swinging and kneading mechanism includes a swinging component and a kneading component. The kneading component is arranged on the inner side of the swinging component so as to drive the internal processing part to swing left and right, thereby improving the processing effect.
[0007] Preferably, the swing assembly includes a connecting frame, the connecting frame is fixedly connected to the front of the supporting frame, the front of the connecting frame is fixedly connected to motor No. 1, the output end of motor No. 1 is fixedly connected to a rotating rod, the end of the rotating rod away from the output end of motor No. 1 is rotatably connected to a limiting frame, the inner side of the limiting frame is slidably connected to a swing column, the back of the swing column is fixedly connected to a fixing frame, the top of the connecting seat is fixedly connected to a support sleeve, the inside of the support sleeve is slidably connected to a support column, and a spring No. 1 is fixedly connected between the support column and the support sleeve to facilitate driving the roller to rotate left and right.
[0008] Preferably, the swing column is rotatably connected to the front of the support frame, and the fixed frame is rotatably connected to the inner side of the support frame, and the top of the support column abuts against the bottom of the fixed frame, so as to support the fixed frame and thereby improve stability.
[0009] Preferably, the kneading component includes a fixed seat, which is fixedly connected to the top of the fixed frame, and the fixed seat is rotatably connected to a limiting ring on the inner side of the fixed seat, and a roller is fixedly connected to the inner side of the limiting ring, and the top of the fixed frame is fixedly connected to a No. 2 motor, and the output end of the No. 2 motor is fixedly connected to a No. 1 gear, and the outside of the No. 1 gear is engaged with a gear ring to facilitate driving the roller to rotate, thereby causing the internal processed parts to collide.
[0010] Preferably, the gear ring is fixedly connected to the outside of the drum, and the baffle is rotatably connected to the left and right sides of the drum, and the electric push rod is rotatably connected to the left and right sides of the drum, so as to stably drive the drum to rotate.
[0011] Preferably, the vibration mechanism includes a connecting frame, which is fixedly connected to the top of the connecting seat, a No. 3 motor is fixedly connected to the front of the connecting frame, a cam is fixedly connected to the output end of the No. 3 motor, the back of the cam is rotatably connected to a connecting rod, the end of the connecting rod away from the cam is rotatably connected to a lifting column, a screening plate is fixedly connected to the top of the lifting column, a guide sleeve is fixedly connected to the top of the connecting seat, a guide column is slidably connected to the inside of the guide sleeve, and a No. 2 spring is fixedly connected between the guide column and the guide sleeve to facilitate screening of abrasives and workpieces.
[0012] Preferably, the screen plate is fixedly connected to the top of the guide column, and holes are provided at positions corresponding to the lifting columns and the connection frame, and the lifting columns are slidably connected in the holes to facilitate the up and down movement of the screen plate.
[0013] Compared with the prior art, the present invention provides a drum machine with a kneading structure, which has the following beneficial effects:
[0014] 1. The drum machine with a rubbing structure starts the No. 2 motor through the swing rubbing mechanism, so that the drum drives the internal metal components and abrasives to roll and flip, and starts the No. 1 motor at the same time, so that the fixed frame drives the entire rubbing assembly to rotate, and after one rotation, the rubbing assembly is reset, so that the cycle is repeated over and over, and the metal components inside the drum can be driven to move back and forth left and right, so that the metal components can be subjected to more uniform rubbing and impact in the drum. This uniform force helps to avoid local over-processing or under-processing of the components during the processing, thereby improving the uniformity of the processing quality.
[0015] 2. The drum machine with a kneading structure starts the No. 3 motor through the vibration mechanism. When the cam rotates one circle, the screen plate is reset, thus circulating over and over again, and can drive the screen plate to vibrate up and down, so that the abrasive and metal components above the screen plate can be fully separated, so that the abrasive passes through the mesh of the screen plate and falls into the abrasive frame set at the bottom, and the metal component moves to the right during the back and forth vibration process, so that it falls into the unloading frame set on the right side of the screen plate, and can automatically complete the separation between the abrasive and the metal component, further improving the overall working efficiency and effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0017] Figure 1 This is a schematic diagram of the appearance structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the appearance and structure of the swinging and kneading mechanism of the utility model;
[0019] Figure 3 This is a schematic diagram of the expanded structure of the swing assembly of the utility model;
[0020] Figure 4 This is a schematic diagram of the appearance and structure of the kneading component of the utility model;
[0021] Figure 5 This is a schematic diagram of the expanded structure of the vibration mechanism of the utility model.
[0022] In the figure: 1. Connecting seat; 2. Support frame; 3. Swinging and kneading mechanism; 4. Electric push rod; 5. Baffle; 6. Vibrating mechanism; 7. Unloading frame; 8. Abrasive frame; 31. Swinging assembly; 32. Kneading assembly; 311. Connecting frame; 312. Motor No. 1; 313. Rotating rod; 314. Limiting frame; 315. Swinging column; 316. Fixed frame; 317. Support sleeve; 318. Spring No. 1; 319. Support column; 321. Fixed seat; 322. Limiting ring; 323. Roller; 324. Motor No. 2; 325. Gear No. 1; 326. Gear ring; 61. Connecting frame; 62. Motor No. 3; 63. Cam; 64. Connecting rod; 65. Lifting column; 66. Screening plate; 67. Guide sleeve; 68. Spring No. 2; 69. Guide column. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0025] Example 1:
[0026] See also Figure 1-5 The utility model provides a technical solution: a drum machine with a kneading structure, comprising a connecting base 1, a support frame 2 is fixedly connected to the top of the connecting base 1, a swing kneading mechanism 3 is arranged inside the support frame 2, electric push rods 4 are arranged at both ends of the swing kneading mechanism 3, the output end of the electric push rod 4 is rotatably connected to a baffle 5, a vibration mechanism 6 is arranged on the top of the connecting base 1, a blanking frame 7 is placed on the top of the connecting base 1, and an abrasive frame 8 is placed on the top of the connecting base 1;
[0027] The swinging and kneading mechanism 3 includes a swinging component 31 and a kneading component 32. The kneading component 32 is arranged on the inner side of the swinging component 31 so as to drive the internal workpiece to swing left and right, thereby improving the processing effect.
[0028] Furthermore, the swing assembly 31 includes a connecting frame 311, which is fixedly connected to the front of the support frame 2, and the front of the connecting frame 311 is fixedly connected to a No. 1 motor 312, and the output end of the No. 1 motor 312 is fixedly connected to a rotating rod 313, and the end of the rotating rod 313 away from the output end of the No. 1 motor 312 is rotatably connected to a limit frame 314, and a swing column 315 is slidably connected to the inner side of the limit frame 314, and the back of the swing column 315 is fixedly connected to a fixed frame 316, and a support sleeve 317 is fixedly connected to the top of the connecting seat 1, and a support column 319 is slidably connected to the inside of the support sleeve 317, and a No. 1 spring 318 is fixedly connected between the support column 319 and the support sleeve 317 to facilitate driving the roller 323 to rotate left and right.
[0029] Furthermore, the swing column 315 is rotatably connected to the front of the support frame 2, and the fixed frame 316 is rotatably connected to the inner side of the support frame 2, and the top of the support column 319 abuts against the bottom of the fixed frame 316, so as to support the fixed frame 316 and improve stability.
[0030] Furthermore, the kneading component 32 includes a fixed seat 321, which is fixedly connected to the top of the fixed frame 316. The fixed seat 321 is rotatably connected to the inner side of the limiting ring 322, and the inner side of the limiting ring 322 is fixedly connected to the roller 323. The top of the fixed frame 316 is fixedly connected to the No. 2 motor 324, and the output end of the No. 2 motor 324 is fixedly connected to the No. 1 gear 325. The No. 1 gear 325 is engaged with a gear ring 326 on the outside to facilitate driving the roller 323 to rotate, thereby causing the internal workpieces to collide.
[0031] Furthermore, the gear ring 326 is fixedly connected to the outside of the drum 323, and the baffle 5 is rotatably connected to the left and right sides of the drum 323, and the electric push rod 4 is rotatably connected to the left and right sides of the drum 323, so as to stably drive the drum 323 to rotate.
[0032] Example 2:
[0033] See also Figure 5 , and combined with Example 1, it is further obtained that the vibration mechanism 6 includes a connecting frame 61, the connecting frame 61 is fixedly connected to the top of the connecting base 1, the front of the connecting frame 61 is fixedly connected to the No. 3 motor 62, the output end of the No. 3 motor 62 is fixedly connected to the cam 63, the back of the cam 63 is rotatably connected to the connecting rod 64, the end of the connecting rod 64 away from the cam 63 is rotatably connected to the lifting column 65, the top of the lifting column 65 is fixedly connected to the screening plate 66, the top of the connecting base 1 is fixedly connected to the guide sleeve 67, the guide sleeve 67 is slidably connected to the guide column 69, and the guide column 69 and the guide sleeve 67 are fixedly connected to the No. 2 spring 68, which is convenient for screening abrasives and workpieces.
[0034] Furthermore, the screening plate 66 is fixedly connected to the top of the guide column 69, and holes are opened at the corresponding positions of the lifting column 65 and the connecting frame 61, and the lifting column 65 is slidably connected in the hole to facilitate the up and down movement of the screening plate 66.
[0035] In actual operation, when the device is used, first, by starting the electric push rod 4, the electric push rod 4 drives the baffle 5 to flip, so that the roller 323 is opened, and then the metal component to be processed and the abrasive are placed inside the roller 323, and then the baffle 5 is reset, and then the swing kneading mechanism 3 is set to start the second motor 324, and the second motor 324 drives the first gear 325 to rotate, and then the first gear 325 drives the gear ring 326 to rotate, so that the gear ring 326 drives the roller 323 to rotate, so that the roller 323 drives the internal metal component and the abrasive to roll. The first motor 312 is started at the same time, and the first motor 312 drives the rotating rod 313 to rotate, and the rotating rod 313 drives the limit frame 314 to rotate, and during the rotation of the limit frame 314, the swing column 315 is driven to rotate with the connection point of the support frame 2 as the axis, and then the swing column 315 drives the fixed frame 316 to rotate with the connection point of the support frame 2 as the axis, so that the fixed frame 316 drives the entire kneading component 32 to rotate, and after one rotation, the kneading component 32 is reset, thereby repeating this cycle over and over again, thereby driving the metal structure inside the drum 323. The parts move back and forth left and right, so that the metal parts can be kneaded and impacted more evenly in the roller 323, and when the processing is completed, the discharge port of the roller 323 is rotated to the top of the screening plate 66, and the electric push rod 4 drives the baffle 5 to rotate with the connection point of the roller 323 as the axis, so that the discharge port is opened, so that the metal parts and the abrasive fall onto the top of the screening plate 66 with gravity, and the vibration mechanism 6 is set to start the third motor 62, and the third motor 62 drives the cam 63 to rotate, and the cam 63 drives the connecting rod 64 to move, so that the connecting rod 64 pushes The lifting column 65 moves upward, thereby driving the screening plate 66 to move upward. After the cam 63 rotates one circle, the screening plate 66 is reset, thus completing the cycle over and over again, and can drive the screening plate 66 to vibrate up and down, so that the abrasive and the metal component above the screening plate 66 can be fully separated, so that the abrasive passes through the mesh of the screening plate 66 and falls into the abrasive frame 8 set at the bottom, and the metal component moves to the right during the back and forth vibration process, so that it falls into the unloading frame 7 set to the right of the screening plate 66, and can automatically complete the separation between the abrasive and the metal component.
[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A roller machine with a kneading structure, comprising a connecting seat (1), characterized in that: The top of the connecting seat (1) is fixedly connected to a support frame (2), an oscillating and kneading mechanism (3) is provided inside the support frame (2), electric push rods (4) are provided at both ends of the oscillating and kneading mechanism (3), the output end of the electric push rod (4) is rotatably connected to a baffle (5), a vibration mechanism (6) is provided on the top of the connecting seat (1), a blanking frame (7) is placed on the top of the connecting seat (1), and an abrasive frame (8) is placed on the top of the connecting seat (1); The swinging and kneading mechanism (3) comprises a swinging component (31) and a kneading component (32), and the kneading component (32) is arranged on the inner side of the swinging component (31).
2. The drum machine with a kneading structure according to claim 1, characterized in that: The swing assembly (31) comprises a connecting frame (311), the connecting frame (311) is fixedly connected to the front of the support frame (2), the front of the connecting frame (311) is fixedly connected to a No. 1 motor (312), the output end of the No. 1 motor (312) is fixedly connected to a rotating rod (313), the end of the rotating rod (313) away from the output end of the No. 1 motor (312) is rotatably connected to a limit frame (314), the inner side of the limit frame (314) is slidably connected to a swing column (315), the back of the swing column (315) is fixedly connected to a fixed frame (316), the top of the connecting seat (1) is fixedly connected to a support sleeve (317), the interior of the support sleeve (317) is slidably connected to a support column (319), and a No. 1 spring (318) is fixedly connected between the support column (319) and the support sleeve (317).
3. The drum machine with a kneading structure according to claim 2, characterized in that: The swing column (315) is rotatably connected to the front of the support frame (2), and the fixed frame (316) is rotatably connected to the inner side of the support frame (2), and the top of the support column (319) is in contact with the bottom of the fixed frame (316).
4. The drum machine with a kneading structure according to claim 2, characterized in that: The kneading component (32) includes a fixed seat (321), the fixed seat (321) is fixedly connected to the top of the fixed frame (316), the inner side of the fixed seat (321) is rotatably connected to a limiting ring (322), the inner side of the limiting ring (322) is fixedly connected to a roller (323), the top of the fixed frame (316) is fixedly connected to a No. 2 motor (324), the output end of the No. 2 motor (324) is fixedly connected to a No. 1 gear (325), and the outer side of the No. 1 gear (325) is meshed with a gear ring (326).
5. The drum machine with a kneading structure according to claim 4, characterized in that: The gear ring (326) is fixedly connected to the outside of the drum (323), the baffle (5) is rotatably connected to the left and right sides of the drum (323), and the electric push rod (4) is rotatably connected to the left and right sides of the drum (323).
6. The drum machine with a kneading structure according to claim 1, characterized in that: The vibration mechanism (6) comprises a connecting frame (61), the connecting frame (61) is fixedly connected to the top of the connecting seat (1), the front of the connecting frame (61) is fixedly connected to a No. 3 motor (62), the output end of the No. 3 motor (62) is fixedly connected to a cam (63), the back of the cam (63) is rotatably connected to a connecting rod (64), the end of the connecting rod (64) away from the cam (63) is rotatably connected to a lifting column (65), the top of the lifting column (65) is fixedly connected to a screening plate (66), the top of the connecting seat (1) is fixedly connected to a guide sleeve (67), the guide sleeve (67) is slidably connected to a guide column (69), and a No. 2 spring (68) is fixedly connected between the guide column (69) and the guide sleeve (67).
7. The drum machine with a kneading structure according to claim 6, characterized in that: The screening plate (66) is fixedly connected to the top of the guide column (69), and holes are provided at corresponding positions of the lifting column (65) and the connecting frame (61), and the lifting column (65) is slidably connected in the hole.