Production device of environment-friendly thermal insulation pipe
The automated high-temperature foaming device solves the safety threats and heat energy waste caused by workers manually adding chemical foaming agents, and achieves efficient production of environmentally friendly insulation pipes.
Patent Information
- Application Number
- CN202422674532.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Existing environmentally friendly insulation pipe production equipment requires workers to manually add chemical foaming agents, posing a threat to personal safety and wasting heat energy, affecting production efficiency and costs.
An automated high-temperature foaming device is used to transfer the high temperature of the smelting chamber to the water tank through the heat transfer plate to generate steam, which pushes the piston plate to automatically spray the foaming agent. The steam box is used to adjust the pressure and recover condensed water, realizing the automatic spraying of chemical foaming agent and the reuse of heat energy.
Prevent workers from direct contact with high temperatures, increase the reaction rate of the foaming agent, enhance production efficiency and reduce costs, and achieve automated production.
Smart Images

Figure CN223354756U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline processing, in particular to a production device for an environmentally friendly thermal insulation pipe. Background Art
[0002] With the continuous development of society and the continuous advancement of science and technology, insulated pipe is the abbreviation of insulated pipe, which is used for the transportation of liquids, gases and other media. In the thermal insulation projects of pipelines in petroleum, chemical industry, aerospace, military, central heating, central air conditioning, municipal and other industries, the insulated pipe is suitable for transporting various media in the range of -50 degrees Celsius to 150 degrees Celsius. It is widely used in the transportation of central heating, cooling and hot oil, as well as thermal insulation projects in greenhouses, cold storage, coal mines, petroleum, chemical and other industries.
[0003] When using existing environmentally friendly insulation pipe production equipment, workers are required to manually add chemical foaming agents into the foaming pipe. However, due to the high temperature inside the production equipment, this may pose a threat to the workers' personal safety. At the same time, the heat energy in the production equipment will also be wasted, thereby affecting production efficiency and costs. Utility Model Content
[0004] The purpose of the present utility model is to solve the following shortcomings in the prior art: when the existing environmentally friendly thermal insulation pipe production device is in use, workers are required to manually add chemical foaming agents into the foaming pipe, but due to the high temperature in the production equipment, it may pose a threat to the personal safety of the workers. At the same time, the heat energy in the production equipment will also be wasted, thereby affecting production efficiency and cost. A production device for an environmentally friendly thermal insulation pipe is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A production device for an environmentally friendly thermal insulation pipe comprises a box body and a smelting chamber, wherein the smelting chamber is fixedly connected to one end of the box body;
[0007] A high-temperature foaming device is fixedly installed in the box body, and the high-temperature foaming device includes a return spring, a foaming agent box, a piston plate, and a steam box. The foaming agent box is fixedly connected to the inner wall of the box body, and the piston plate is slidably connected to the foaming agent box. The foaming agent box is fixedly connected to an annular nozzle away from the box body. One side of the box body is fixedly connected to the compression chamber, and a thin plate is slidably connected in the compression chamber. The return spring is fixedly connected between the thin plate and the inner wall of the compression chamber, and one side of the thin plate is fixedly connected to a push rod, one end of the push rod is fixedly connected to the piston plate, and the steam box is fixedly connected to one end of the box body, and the steam box and the compression chamber are communicated through an L-shaped tube.
[0008] Preferably, the compression chamber is fixedly connected to an air inlet pipe at one end away from the foaming agent box, a water tank is fixedly connected inside the box body, the water tank is filled with water, the water tank is communicated with the compression chamber through the air inlet pipe, one end of the water tank is fixedly connected to a heat transfer plate, and the end of the heat transfer plate away from the water tank is fixedly connected to the outer surface of the smelting chamber.
[0009] Preferably, one end of the smelting chamber is fixedly connected to a feed hopper, a rotating shaft is rotatably connected in the smelting chamber, an outer surface of the rotating shaft is provided with an oblique thread, and a plurality of heating blocks are fixedly connected in the smelting chamber.
[0010] Preferably, one end of the smelting chamber is fixedly connected to a cooling pipe, one side of the box body is fixedly connected to a cold water nozzle, a support rod is fixedly connected between the cooling pipe and the bottom wall of the box body, one end of the cooling pipe is fixedly connected to a foaming tube, and the foaming tube is fixedly connected to the annular nozzle.
[0011] Preferably, the foaming tube is communicated with the steam box, a push plate is slidably connected in the steam box, and a straight spring is fixedly connected between the push plate and the inner side wall of the steam box.
[0012] Preferably, a water outlet is provided on the bottom wall of the steam box close to the straight spring, and a water storage tank is fixedly connected to the bottom wall of the box body close to the steam box.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The high temperature of the smelting chamber is transferred to the water tank through the heat transfer plate. The high-temperature steam generated thereby enters the compression chamber, thereby pushing the thin plate, push rod, and piston plate to move. The piston plate squeezes the chemical foaming agent in the foaming agent box and sprays it into the foaming pipe through the annular nozzle, completing the function of automatically spraying the foaming agent and preventing workers from touching the device.
[0015] 2. The high temperature of the molten plastic particles is transferred through the heat transfer plate to the water tank. The water in the water tank boils and evaporates to produce high-temperature steam. The high-temperature steam enters the steam box through the air inlet pipe and L-shaped pipe. The temperature in the steam box rises with the entry of steam, which increases the reaction rate of the chemical foaming agent in the foaming tube in the steam box.
[0016] 3. The push plate in the steam box regulates the pressure. When the pressure in the steam box is too high, the push plate moves, the water outlet is exposed, and the condensed water and excess steam in the steam box will be discharged. The condensed water enters the water storage tank from the water outlet for subsequent reuse. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1This is a front structural schematic diagram of an environmentally friendly thermal insulation pipe production device proposed by the present invention;
[0018] Figure 2 This is a schematic diagram of the structure of a melting chamber of a production device for an environmentally friendly thermal insulation pipe proposed in the present invention;
[0019] Figure 3 This is a schematic diagram of the internal structure of a box body of an environmentally friendly thermal insulation pipe production device proposed in the present invention;
[0020] Figure 4 This is a schematic diagram of the internal structure of a foaming agent box of an environmentally friendly thermal insulation pipe production device proposed by the present invention;
[0021] Figure 5 This is a schematic diagram of the internal structure of a steam box of a production device for an environmentally friendly thermal insulation pipe proposed in the utility model.
[0022] In the figure: 1 box body, 2 melting chamber, 3 feed hopper, 4 heating block, 5 heat transfer plate, 6 water tank, 7 rotating shaft, 8 air inlet pipe, 9 compression chamber, 10 thin plate, 11 return spring, 12 push rod, 13 foaming agent box, 14 piston plate, 15 L-shaped pipe, 16 steam box, 17 support rod, 18 cold water nozzle, 19 annular nozzle, 20 cooling pipe, 21 foaming pipe, 22 push plate, 23 straight spring, 24 water tank. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] The terms "upper", "lower", "left", "right", "middle" and "one" used in the present invention are only for the convenience of description and are not intended to limit the scope of application of the present invention. Changes or adjustments to their relative relationships shall be deemed to be within the scope of application of the present invention without substantially changing the technical content.
[0025] Reference Figure 1-Figure 5 A production device for an environmentally friendly thermal insulation pipe includes a box body 1 and a smelting chamber 2, wherein the smelting chamber 2 is fixedly connected to one end of the box body 1.
[0026] A high-temperature foaming device is fixedly installed in the box body 1. The high-temperature foaming device includes a reset spring 11, a foaming agent box 13, a piston plate 14, and a steam box 16. The foaming agent box 13 is fixedly connected to the inner wall of the box body 1, and the piston plate 14 is slidably connected to the foaming agent box 13. The foaming agent box 13 is fixedly connected to the annular nozzle 19 away from the box body 1. One side of the box body 1 is fixedly connected to the compression chamber 9. A thin plate 10 is slidably connected to the compression chamber 9. The thin plate 10 is made of light plastic to ensure its light weight and easy movement. The reset spring 11 It is fixedly connected between the thin plate 10 and the inner wall of the compression chamber 9. The reset spring 11 has a strong elastic force and can quickly reset the thin plate 10. A push rod 12 is fixedly connected to one side of the thin plate 10. One end of the push rod 12 is fixedly connected to the piston plate 14. The push rod 12, the compression chamber 9, and the foaming agent box 13 are all sealed. The steam box 16 is fixedly connected to one end of the box body 1. The steam box 16 is connected to the compression chamber 9 through an L-shaped tube 15. The L-shaped tube 15, the steam box 16, and the compression chamber 9 are all sealed to prevent air leakage.
[0027] The compression chamber 9 is fixedly connected to an air inlet pipe 8 at one end away from the foaming agent box 13, and a water tank 6 is fixedly connected to the box body 1. The water tank 6 is filled with water. The water tank 6 and the compression chamber 9 are connected through the air inlet pipe 8. One end of the water tank 6 is fixedly connected to a heat transfer plate 5. The end of the heat transfer plate 5 away from the water tank 6 is fixedly connected to the outer surface of the smelting chamber 2. The water tank 6 and the heat transfer plate 5 are both made of a metal material with good thermal conductivity. One end of the smelting chamber 2 is fixedly connected to a feed hopper 3. The feed port 3 is conical in shape to facilitate the entry of plastic particles into the smelting chamber 2. A rotating shaft 7 is rotatably connected to the smelting chamber 2, and an oblique thread is provided on the outer surface of the rotating shaft 7. A plurality of heating blocks 4 are fixedly connected to the smelting chamber 2, and one end of the smelting chamber 2 is fixedly connected to a cooling pipe 20. A cold water nozzle 18 is fixedly connected to one side of the box body 1, and a support rod 17 is fixedly connected between the cooling pipe 20 and the bottom wall of the box body 1. One end of the cooling pipe 20 is fixedly connected to a foaming tube 21, and the foaming tube 21 is fixedly connected to the annular nozzle 19. The annular nozzle 19 can spray the chemical foaming agent directly onto the surface of the insulation tube in the foaming tube 21. The foaming tube 21 is connected to the steam box 16, and a push plate 22 is slidably connected to the steam box 16. The steam box 16, the foaming tube 21 and the push plate 22 are all sealed. A straight spring 23 is fixedly connected between the push plate 22 and the inner side wall of the steam box 16. A water outlet is provided on the bottom wall of the steam box 16 near the straight spring 23, and a water storage tank 24 is fixedly connected to the bottom wall of the box body 1 near the steam box 16.
[0028] In the present invention, when plastic particles enter the smelting chamber 2 through the feed hopper 3, the temperature in the smelting chamber 2 rises rapidly to melt the plastic particles, so that the melt in the smelting chamber 2 enters the cooling pipe 20, and the cold water nozzle 18 sprays cooling water on the surface of the cooling pipe 20, thereby completing the cooling and shaping of the melt. The high temperature in the smelting chamber 2 is transferred to the water tank 6 through the heat transfer plate 5. The water temperature in the water tank 6 rises sharply until the water begins to boil and produces high-temperature steam. The high-temperature steam enters the compression chamber 9 through the air inlet pipe 8. The high-temperature steam gradually accumulates, thereby pushing the thin plate 10 to start moving, and the thin plate 10 drives The push rod 12 moves, and the push rod 12 drives the piston plate 14 to move. The piston plate 14 begins to squeeze the chemical foaming agent in the foaming agent box 13, so that the chemical foaming agent is pressed into the annular nozzle 19. The annular nozzle 19 evenly sprays the chemical foaming agent onto the surface of the insulation pipe that needs to be foamed, thereby completing the function of automatically spraying the chemical foaming agent by recycling the heat energy, avoiding direct contact with the high-temperature device when the worker is working and causing damage. When the pressure in the compression chamber 9 is relieved, the piston plate 14 is reset by the elastic force of the reset spring 11, so that the piston plate 14 can prepare for the next extrusion work.
[0029] At the same time, as the thin plate 10 moves, the L-shaped tube 15 at the upper end of the compression chamber 9 is exposed, and excess high-temperature steam enters the L-shaped tube 15. The high-temperature steam then reaches the steam box 16 through the L-shaped tube 15. The temperature in the steam box 16 begins to rise, and the temperature of the foaming tube 21 in the steam box 16 also rises accordingly, thereby improving the foaming efficiency of the chemical foaming agent in the foaming tube 21, and also making the insulation tube foam more uniform.
[0030] The high-temperature steam in the steam box 16 gradually condenses into water over time. As the high-temperature steam continues to enter the steam box 16, the pressure in the steam box 16 gradually increases. At this time, the push plate 22 begins to move under the pressure until the water outlet is exposed. The pressure in the steam box 16 is relieved, and the excess condensed water flows into the water storage tank 24 through the water outlet. The push plate 22 is reset by the elastic force of the straight spring 23.
[0031] In the present invention, unless otherwise clearly specified or limited, the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense.
[0032] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A production device for an environmentally friendly thermal insulation pipe, comprising a box (1) and a smelting chamber (2), characterized in that: The smelting chamber (2) is fixedly connected to one end of the box (1); A high-temperature foaming device is fixedly installed in the box body (1), and the high-temperature foaming device includes a return spring (11), a foaming agent box (13), a piston plate (14), and a steam box (16). The foaming agent box (13) is fixedly connected to the inner wall of the box body (1), and the piston plate (14) is slidably connected to the foaming agent box (13). The foaming agent box (13) is fixedly connected to an annular nozzle (19) away from the box body (1). One side of the box body (1) is fixedly connected to a compression chamber (9). A thin plate (10) is slidably connected in the compression chamber (9), the return spring (11) is fixedly connected between the thin plate (10) and the inner wall of the compression chamber (9), a push rod (12) is fixedly connected to one side of the thin plate (10), and the end of the push rod (12) away from the thin plate (10) is fixedly connected to the piston plate (14), the steam box (16) is fixedly connected to one end of the box body (1), and the steam box (16) is connected to the compression chamber (9) through an L-shaped tube (15).
2. The production device of an environmentally friendly thermal insulation pipe according to claim 1, characterized in that: An air inlet pipe (8) is fixedly connected to one end of the compression chamber (9) away from the foaming agent tank (13); a water tank (6) is fixedly connected to the inside of the box body (1); the water tank (6) is filled with water; the water tank (6) and the compression chamber (9) are communicated through the air inlet pipe (8); a heat transfer plate (5) is fixedly connected to one end of the water tank (6); and an end of the heat transfer plate (5) away from the water tank (6) is fixedly connected to the outer surface of the smelting chamber (2).
3. The production device of an environmentally friendly thermal insulation pipe according to claim 1, characterized in that: One end of the smelting chamber (2) is fixedly connected to a feed hopper (3), a rotating shaft (7) is rotatably connected in the smelting chamber (2), an outer surface of the rotating shaft (7) is provided with an oblique thread, and a plurality of heating blocks (4) are fixedly connected in the smelting chamber (2).
4. The production device of an environmentally friendly thermal insulation pipe according to claim 1, characterized in that: One end of the smelting chamber (2) is fixedly connected to a cooling pipe (20), one side of the box body (1) is fixedly connected to a cold water nozzle (18), a support rod (17) is fixedly connected between the cooling pipe (20) and the bottom wall of the box body (1), one end of the cooling pipe (20) is fixedly connected to a foaming pipe (21), and the foaming pipe (21) is fixedly connected to the annular nozzle (19).
5. The production device of an environmentally friendly thermal insulation pipe according to claim 4, characterized in that: The foaming tube (21) is connected to the steam box (16), a push plate (22) is slidably connected inside the steam box (16), and a straight spring (23) is fixedly connected between the push plate (22) and the inner side wall of the steam box (16).
6. The production device of an environmentally friendly thermal insulation pipe according to claim 5, characterized in that: A water outlet is provided on the bottom wall of the steam box (16) near the straight spring (23), and a water storage tank (24) is fixedly connected to the bottom wall of the box body (1) near the steam box (16).