Automobile steering device support
The one-piece steering gear bracket structure, combined with reinforcement ribs and weight reduction design, solves the problems of heavy weight and limited installation space of the steering gear bracket of new energy heavy-duty hydrogen electric trucks, and realizes a lightweight and highly safe steering system.
Patent Information
- Application Number
- CN202422684083.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The steering gear bracket structure of existing new energy heavy-duty hydrogen electric trucks is redundant, heavy, and occupies a large volume, making it difficult to meet lightweight requirements and limiting installation space.
The first bracket, the second bracket and the middle bracket are integrally formed, with a hollow structure connected by reinforcing ribs. Combined with the design of weight-reducing holes and weight-reducing grooves, the stamping and welding processes are eliminated to achieve integrated manufacturing.
It achieves lightweight design, reduces overall weight and development costs, improves safety factor, reduces cornering resistance, and ensures smooth operation of the steering system.
Smart Images

Figure CN223355686U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vehicle engineering, and in particular relates to a connecting bracket for an automobile steering gear. Background Art
[0002] The steering gear is a crucial component of a vehicle's steering system. Its primary function is to amplify and reduce the torque applied by the driver to the steering wheel. This torque is then transmitted to the steering transmission mechanism, which controls the steering of the vehicle's front or rear wheels. The steering gear is typically mounted at the front of the vehicle frame to facilitate the transmission of torque from the steering wheel. When the vehicle is in motion, especially when heavily loaded, the steering shaft of the steering wheel transmits significant force to the steering gear. This necessitates that the steering gear's mounting bracket be able to withstand significant loads and possess high strength.
[0003] On current new energy heavy-duty hydrogen electric trucks, one end of the steering gear bracket is connected to the front extension beam of the vehicle body, and the other end is equipped with a steering gear and an electric intelligent steering assist system. The steering gear bracket mostly adopts a welded splicing structure. The steering gear bracket has many redundant structures, a large overall weight, a large occupied volume, and limited installation space, which makes it difficult to meet the needs of lightweight truck structures. Utility Model Content
[0004] In order to solve the technical problems existing in the prior art, the utility model provides an automobile steering gear bracket, which has a rationally arranged bracket structure, a light overall weight, and stable structural performance.
[0005] To achieve the above objectives, the present invention employs a technical solution: a vehicle steering gear bracket comprising a first bracket and a second bracket, the first bracket and the second bracket being connected via an intermediate bracket, the first bracket, the second bracket, and the intermediate bracket being integrally formed. While ensuring structural strength, the intermediate bracket is hollow, with one end of the intermediate bracket smoothly connected to the first bracket and the other end of the intermediate bracket smoothly connected to the second bracket to avoid stress concentration.
[0006] The first bracket and the middle bracket are connected by a first reinforcing rib, which can increase the connection strength between the first bracket and the middle bracket; the first bracket and the middle bracket are connected by a second reinforcing rib, which can increase the connection strength between the second bracket and the middle bracket. The first bracket is provided with four first bases, which are located at the four corners of the first bracket. Each first base has a first connecting through hole, and each first connecting through hole is a countersunk hole. The first bracket is provided with three second bases, which are located on one side of the first bracket. The second base has a second connecting through hole, and the first bracket has a semicircular weight-reducing hole. The first and second reinforcing ribs are located on both sides of the middle bracket, and the semicircular weight-reducing hole is located between the first and second reinforcing ribs.
[0007] Five third bases are provided on the second bracket, and the five third bases are arranged around the edge of the second bracket. A third connecting through hole is opened on the third base, and a second weight-reducing groove is opened on the second bracket. The second weight-reducing groove is smoothly connected to the inner hole of the middle bracket to avoid stress concentration.
[0008] The intermediate bracket is placed at one end of the first bracket. In order to meet the installation space requirements, the intermediate bracket is arranged inclined to the first bracket. The first bracket is staggered relative to the second bracket. The semicircular weight-reducing hole is placed at the other end of the first bracket. The semicircular weight-reducing hole is arranged away from the intermediate bracket to ensure the structural strength and stability of the entire first bracket. The semicircular weight-reducing hole is placed between two of the first bases.
[0009] The middle bracket is arranged tilted relative to the second bracket to meet the requirements of the installation space.
[0010] One of the second bases is arranged on the first reinforcement rib and perpendicular to the first bracket, the other two second bases are arranged horizontally, the vertically arranged second base is placed between the two horizontally arranged second bases, and the three second bases are all arranged between two of the first bases, reducing the installation space of the power assist system.
[0011] A first arc segment is provided on one side of the first reinforcing rib, and the first arc segment forms an inwardly concave structure, which reduces the weight of the entire structure while ensuring the strength of the connection structure between the first bracket and the intermediate bracket.
[0012] A second arc segment is provided on one side of the second reinforcing rib, and the second arc segment forms an inwardly concave structure, which reduces the weight of the entire structure while ensuring the strength of the connection structure between the first bracket and the intermediate bracket.
[0013] A first weight-reducing groove is provided on the first bracket and is arranged at the bottom of the first bracket. The first weight-reducing groove is smoothly connected to the inner hole of the middle bracket, which further reduces the weight of the entire structure and avoids stress concentration.
[0014] A third weight-reducing groove is provided on the back side of the second bracket. The third weight-reducing groove conforms to the structural arrangement of the second bracket, which reduces the weight without affecting the structural strength of the second bracket.
[0015] Compared with the prior art, the present invention has the following beneficial effects:
[0016] 1. The first bracket, the second bracket and the intermediate bracket of the utility model are integrally cast, eliminating the stamping and welding process of the original structure, realizing the integration of multiple assembly functions, the overall structure is compact, the unit weight of the product is greatly reduced, the vehicle turning radius is small, the turning resistance is small, the smooth operation of the steering system is ensured, and the overall safety factor is high.
[0017] 2. The material of the present invention is upgraded from ZG310-570 to ZG650-830, which not only improves the quality of the bracket but also meets the requirements of lightweight design and increases the safety factor by 22.1%.
[0018] 3. The utility model reduces the development cost of the entire steering gear bracket, ensures versatility, and saves layout space. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The three-dimensional Figure 1 .
[0020] Figure 2 The three-dimensional Figure 2 .
[0021] Figure 3 It is a front view of the utility model.
[0022] Figure 4 It is a left view of the present utility model.
[0023] Figure 5 It is a right view of the utility model.
[0024] Figure 6 It is a top view of the utility model.
[0025] Figure 7 It is a bottom view of the present utility model.
[0026] In the figure, 1 is the first bracket, 11 is the third arc segment, 12 is the first base, 13 is the first connecting through hole, 14 is the second base, 15 is the second connecting through hole, 16 is the semicircular weight-reducing hole, 17 is the first weight-reducing groove, 2 is the second bracket, 21 is the fourth arc segment, 22 is the fifth arc segment, 23 is the third base, 24 is the third connecting through hole, 25 is the second weight-reducing groove, 26 is the third weight-reducing groove, 3 is the middle bracket, 4 is the first reinforcement rib, 41 is the first arc segment, 5 is the second reinforcement rib, and 51 is the second arc segment. DETAILED DESCRIPTION
[0027] In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0028] like Figure 1-7As shown, a vehicle steering gear bracket includes a first bracket 1 and a second bracket 2. The first bracket 1 and the second bracket 2 are connected by an intermediate bracket 3. The first bracket 1, the second bracket 2, and the intermediate bracket 3 are integrally formed. While ensuring structural strength, the intermediate bracket 3 has a hollow structure, which can reduce the weight of the intermediate bracket 3. One end of the intermediate bracket 3 is smoothly connected to the first bracket 1, and the other end of the intermediate bracket 3 is smoothly connected to the second bracket 2 to avoid stress concentration.
[0029] The first bracket 1 and the intermediate bracket 3 are connected through the first reinforcing rib 4. One end of the first reinforcing rib 4 is connected to the middle part of the intermediate bracket 3, and the other end of the first reinforcing rib 4 is smoothly connected to the first bracket 1. The first reinforcing rib 4 can increase the connection strength between the first bracket 1 and the intermediate bracket 3.
[0030] The first bracket 1 and the intermediate bracket 3 are connected through the second reinforcing rib 5. One end of the second reinforcing rib 5 is connected to the middle part of the intermediate bracket 3, and the other end of the second reinforcing rib 5 is smoothly connected to the first bracket 1. The second reinforcing rib 5 can increase the connection strength between the second bracket 2 and the intermediate bracket 3.
[0031] The first bracket 1 is provided with a third arc segment 11, and the shape of the third arc segment 11 conforms to the shape setting of the intermediate bracket 3. The first bracket 1 is provided with four first bases 12, and the four first bases 12 are located at the four corners of the first bracket 1. Each first base 12 is provided with a first connecting through hole 13, and the first connecting through holes 13 are all countersunk holes. The first bracket 1 is equipped with a steering gear, which is connected to the corresponding first connecting through holes 13 by bolts.
[0032] Three second bases 14 are provided on the first bracket 1 . The three second bases 14 are placed on one side of the first bracket 1 . Second connecting through holes 15 are opened on the second bases 14 . The three second bases 14 are equipped with electric intelligent power steering systems.
[0033] On the premise of ensuring the structural strength of the first bracket 1, a semicircular weight-reducing hole 16 is opened on the first bracket 1, the first reinforcing rib 4 and the second reinforcing rib 5 are arranged on both sides of the middle bracket 3, and the semicircular weight-reducing hole 16 is placed between the first reinforcing rib 4 and the second reinforcing rib 5. The semicircular weight-reducing hole 16 can reduce the weight of the first bracket 1 and compress the installation space.
[0034] The second bracket 2 is provided with a fourth arc segment 21 , which is an inwardly concave structure. The second bracket 2 is provided with a fifth arc segment 22 , which is an outwardly convex structure.
[0035] The second bracket 2 is provided with five third bases 23 , which are arranged around the edge of the second bracket 2 . The third bases 23 are provided with third connecting holes 24 , and the five third connecting holes 24 of the second bracket 2 are connected to the front extension beam of the vehicle body.
[0036] In order to further reduce the weight of the second bracket 2, under the premise of ensuring the structural strength of the second bracket 2, a second weight-reducing groove 25 is opened on the second bracket 2. The second weight-reducing groove 25 is arranged in accordance with the structure of the multiple third bases 23. The second weight-reducing groove 25 is smoothly connected to the inner hole of the intermediate bracket 3 to avoid stress concentration.
[0037] The intermediate bracket 3 is placed at one end of the first bracket 1. In order to meet the installation space requirements, the intermediate bracket 3 is arranged inclined to the first bracket 1. The first bracket 1 is staggered relative to the second bracket 2. The semicircular weight-reducing hole 16 is placed at the other end of the first bracket 1. The semicircular weight-reducing hole 16 is arranged away from the intermediate bracket 3 to ensure the structural strength and stability of the entire first bracket 1. The semicircular weight-reducing hole 16 is placed between the two first bases 12.
[0038] The intermediate bracket 3 is arranged obliquely to the second bracket 2 to meet the requirements of the installation space.
[0039] One of the second bases 14 is arranged on the first reinforcement rib 4 and perpendicular to the first bracket 1, the other two second bases 14 are arranged horizontally, the vertically arranged second base 14 is placed between the two horizontally arranged second bases 14, and the three second bases 14 are all arranged between two of the first bases 12, thereby reducing the installation space of the power assist system.
[0040] A first arc segment 41 is provided on one side of the first reinforcing rib 4. The first arc segment 41 forms a concave structure. While ensuring the strength of the connection structure between the first bracket 1 and the intermediate bracket 3, it reduces the weight of the entire structure and further saves installation space.
[0041] A second arc segment 51 is provided on one side of the second reinforcing rib 5. The second arc segment 51 forms a concave structure. While ensuring the strength of the connection structure between the first bracket 1 and the intermediate bracket 3, it reduces the weight of the entire structure and further saves installation space.
[0042] A first weight-reducing groove 17 is provided on the first bracket 1 and is arranged at the bottom of the first bracket 1 . The first weight-reducing groove 17 is smoothly connected to the inner hole of the intermediate bracket 3 , further reducing the weight of the entire structure and avoiding stress concentration.
[0043] A third weight-reducing groove 26 is provided on the back side of the second bracket 2 . The third weight-reducing groove 26 conforms to the structural arrangement of the second bracket 2 , thereby reducing the weight without affecting the structural strength of the second bracket 2 .
[0044] The first bracket 1, the second bracket 2 and the intermediate bracket 3 of the utility model are integrally cast, eliminating the stamping and welding process of the original structure, realizing the integration of multiple assembly functions, the overall structure is compact, the unit weight of the product is greatly reduced, the vehicle turning radius is small, the turning resistance is small, the smooth operation of the steering system is guaranteed, and the overall safety factor is high.
[0045] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of the present invention.
Claims
1. An automobile steering gear bracket, characterized in that: The invention comprises a first bracket (1) and a second bracket (2), wherein the first bracket (1) and the second bracket (2) are connected via an intermediate bracket (3), wherein the intermediate bracket (3) is a hollow structure, and one end of the intermediate bracket (3) is smoothly connected to the first bracket (1), and the other end of the intermediate bracket (3) is smoothly connected to the second bracket (2); The first bracket (1) and the intermediate bracket (3) are connected via a first reinforcing rib (4), and the first bracket (1) and the intermediate bracket (3) are connected via a second reinforcing rib (5). The first bracket (1) is provided with four first bases (12), and the first bases (12) are provided with first connecting through holes (13). The first bracket (1) is provided with three second bases (14), and the second bases (14) are provided with second connecting through holes (15). The first bracket (1) is provided with a semicircular weight-reducing hole (16). The second bracket (2) is provided with five third bases (23), the third bases (23) are provided with third connecting through holes (24), the second bracket (2) is provided with second weight-reducing grooves (25), and the second weight-reducing grooves (25) are smoothly connected to the inner hole of the intermediate bracket (3).
2. The automobile steering gear bracket according to claim 1, characterized in that: The intermediate bracket (3) is placed at one end of the first bracket (1), the intermediate bracket (3) is arranged obliquely with respect to the first bracket (1), the semicircular weight-reducing hole (16) is placed at the other end of the first bracket (1), and the semicircular weight-reducing hole (16) is placed between two of the first bases (12); The intermediate bracket (3) is arranged obliquely with respect to the second bracket (2).
3. The automobile steering gear bracket according to claim 2, characterized in that: One of the second bases (14) is arranged on the first reinforcing rib (4) and is arranged perpendicular to the first bracket (1); The other two second bases (14) are arranged transversely, and the vertically arranged second base (14) is placed between the two transversely arranged second bases (14).
4. The automobile steering gear bracket according to claim 3, characterized in that: A first arc segment (41) is provided on one side of the first reinforcing rib (4), and a second arc segment (51) is provided on one side of the second reinforcing rib (5).
5. The automobile steering gear bracket according to claim 4, characterized in that: A first weight-reducing groove (17) is formed on the first bracket (1), and the first weight-reducing groove (17) is smoothly connected to the inner hole of the intermediate bracket (3).
6. The automobile steering gear bracket according to claim 5, characterized in that: A third weight-reducing groove (26) is provided on the back side of the second bracket (2).