Improved scraper conveyor with emergency discharging function
By designing an emergency discharge hole and cover assembly at the end of the scraper conveyor and combining it with a control ball valve, the problems of emergency discharge site occupation and moisture treatment in sludge treatment of the scraper conveyor are solved, thus simplifying operation and improving conveying efficiency.
Patent Information
- Application Number
- CN202422901933.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-27
AI Technical Summary
The existing scraper conveyor lacks emergency discharge function during the sludge treatment process, resulting in large site occupation and cumbersome operation. Especially when the snail stacker is just started, there is a lot of water and additional drainage is required, which affects equipment maintenance and the environment.
An improved scraper conveyor with emergency discharging is designed. An emergency discharging hole is opened at the top of a cover assembly movably connected in the trough, and the cover assembly and a control ball valve are equipped to achieve emergency discharging operation without occupying a large area.
It realizes emergency discharge without occupying a large area, simplifies the sludge treatment process, improves the transportation effect and the convenience of equipment maintenance, and reduces the trouble of moisture treatment.
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Figure CN223356583U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of scraper conveying, in particular to an improved scraper conveyor with emergency discharging. Background Art
[0002] A scraper conveyor is a conveying equipment that uses a scraper chain to pull bulk materials in a trough. It consists of an open trough, a traction chain, a scraper, a head drive sprocket and a tail tensioning sprocket. The reciprocating motion of the scraper chain pushes the material from the feed port to the discharge port. Scraper conveyors are used to convey sludge in the sewage treatment process.
[0003] At present, in the scenarios of mechanical dehydration and deep dehydration of sludge, for the technical use scenarios of the snail stacker in conjunction with the dryer, the sludge needs to be dehydrated through the snail stacker, and the dehydrated sludge is transported to the dryer through the scraper conveyor for deep dehydration. Usually, there should be an emergency discharging function in the sludge treatment process, and the emergency discharging function ensures that the treated sludge can still be discharged when the equipment is maintained or fails to avoid impact on the environment. The existing emergency discharging process requires a large amount of space to store emergency discharging equipment, and some factories have limited space, which may make emergency treatment operations more difficult to implement. In addition, when the snail stacker is just started, there may be a lot of water, and additional drainage equipment needs to be added to drain the excess water, which is more troublesome to operate. Therefore, an improved scraper conveyor with emergency discharging is proposed to solve the above problems. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the shortcomings of the existing technology, the utility model provides an improved scraper conveyor with emergency discharging, which has the advantages of realizing emergency discharging operation without occupying a large amount of space, and facilitating the discharge of excess sewage accumulated on the inner side of the scraper conveyor, thereby improving the conveying effect of the scraper conveyor, etc., and solves the current problems in the mechanical dehydration and deep dehydration of sludge. For the technical use scenario of the snail stacker with the dryer, the sludge needs to be dehydrated through the snail stacker, and the sludge after dehydration is transported to the dryer through the scraper conveyor for deep dehydration. Usually, in the process of sludge treatment, It has an emergency discharging function, and the emergency discharging function ensures that the treated sludge can still be discharged when the equipment is maintained or fails to avoid impact on the environment. The existing emergency discharging process requires a large amount of space to store the emergency discharging equipment, and some factories have limited space, which may make emergency treatment operations more difficult to implement. In addition, when the screw stacking machine is just started, there may be a lot of water, and additional drainage equipment is needed to drain the excess water, which is more troublesome to operate. Therefore, an improved scraper conveyor with emergency discharging is proposed to solve the above problems.
[0006] (2) Technical solution
[0007] The utility model provides a technical solution to the above-mentioned technical problems as follows: an improved scraper conveyor with emergency discharging, comprising a scraper conveyor body, an emergency discharging hole being provided at the end of the horizontal section of the scraper conveyor body, a cover plate assembly being movably connected to the inner side of the emergency discharging hole, an emergency hole being provided at the top end of the cover plate assembly, a connecting bolt for fixing the cover plate assembly to the bottom end of the scraper conveyor body being provided on the outer side of the cover plate assembly, and a control ball valve connected to the emergency hole being fixedly connected to the bottom end of the cover plate assembly.
[0008] The beneficial effects of the utility model are:
[0009] The improved scraper conveyor with emergency discharging has the advantages of being able to realize emergency discharging operation without occupying a large amount of space, and facilitating the discharge of excess sewage accumulated on the inner side of the scraper conveyor, thereby improving the conveying effect of the scraper conveyor.
[0010] On the basis of the above technical solution, the present invention can also be improved as follows.
[0011] Furthermore, the emergency hole is located at the center of the cover plate assembly, and the emergency hole is located directly below the control ball valve.
[0012] The beneficial effect of adopting the above further solution is that the emergency hole is located at the center of the cover plate assembly, which can facilitate the discharge of sewage.
[0013] Furthermore, the number of the connecting bolts is four, and the four connecting bolts are distributed in a rectangular array on the inner side of the cover plate assembly, and the outer side of the cover plate assembly is in contact with the outer side of the scraper conveyor body.
[0014] The beneficial effect of adopting the above further solution is that the number of connecting bolts is four, which can improve the connection effect of the support baffle.
[0015] Furthermore, a sealing gasket is fixedly connected to the inner side of the emergency discharge hole, and the outer side of the sealing gasket and the outer side of the cover plate assembly are pressed against each other.
[0016] The beneficial effect of adopting the above further solution is that the sealing gasket can improve the sealing effect of the connecting cover plate.
[0017] Furthermore, the cover plate assembly includes a connecting cover plate movably connected to the inner side of the emergency discharge hole, and the bottom end of the connecting cover plate is fixedly connected to a supporting baffle.
[0018] Furthermore, the bottom end of the support baffle is fixedly connected to the outer side of the control ball valve, the outer side of the connecting cover plate and the outer side of the sealing gasket are squeezed against each other, the top end of the connecting cover plate is flush with the inner bottom wall of the scraper conveyor body, and the shape of the support baffle is stepped. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a partial cross-sectional view of the structure of the utility model;
[0021] Figure 3 This is the connection diagram of the support baffle and control ball valve of the utility model.
[0022] In the figure: 1. Scraper conveyor body; 2. Emergency discharge hole; 3. Cover plate assembly; 31. Connecting cover plate; 32. Support baffle; 4. Emergency hole; 5. Connecting bolt; 6. Control ball valve; 7. Sealing gasket. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0024] In the embodiment, Figure 1-3An improved scraper conveyor with emergency discharging is provided. The utility model includes a scraper conveyor body 1. An emergency discharging hole 2 is opened at the end of the horizontal section of the scraper conveyor body 1. The inner side of the emergency discharging hole 2 is movably connected with a cover plate assembly 3. The top of the cover plate assembly 3 is opened with an emergency hole 4. The outer side of the cover plate assembly 3 is provided with a connecting bolt 5 for fixing the cover plate assembly 3 to the bottom end of the scraper conveyor body 1. The bottom end of the cover plate assembly 3 is fixedly connected with a control ball valve 6 connected with the emergency hole 4.
[0025] The emergency hole 4 is located at the center of the cover plate assembly 3 , and the emergency hole 4 is located directly below the control ball valve 6 .
[0026] The emergency hole 4 is located at the center of the cover assembly 3, which can facilitate the discharge of sewage and improve the effect of sewage discharge.
[0027] There are four connecting bolts 5 , which are distributed in a rectangular array on the inner side of the cover assembly 3 , and the outer side of the cover assembly 3 is in contact with the outer side of the scraper conveyor body 1 .
[0028] The number of the connecting bolts 5 being four can improve the connection effect of the supporting baffle 32 .
[0029] A sealing gasket 7 is fixedly connected to the inner side of the emergency discharge hole 2 , and the outer side of the sealing gasket 7 and the outer side of the cover plate assembly 3 are pressed against each other.
[0030] The sealing gasket 7 can improve the sealing effect of the connection cover plate 31 .
[0031] The cover plate assembly 3 includes a connecting cover plate 31 movably connected to the inner side of the emergency discharge hole 2 , and a supporting baffle 32 is fixedly connected to the bottom end of the connecting cover plate 31 .
[0032] The connecting cover plate 31 can block the emergency discharge hole 2, and the supporting baffle 32 can facilitate the installation of the control ball valve 6.
[0033] Among them, the bottom end of the support baffle 32 is fixedly connected to the outer side of the control ball valve 6, the outer side of the connecting cover plate 31 and the outer side of the sealing gasket 7 are squeezed against each other, the top end of the connecting cover plate 31 is flush with the inner bottom wall of the scraper conveyor body 1, and the shape of the support baffle 32 is stepped.
[0034] Working principle:
[0035] When the dryer has an abnormality or the equipment is under maintenance, the connecting bolts 5 can be removed by tools, and then the cover assembly 3 can be removed from the bottom end of the scraper conveyor body 1, so that the sludge will be discharged through the emergency discharge hole 2, which is convenient for inspection and maintenance;
[0036] When the snail stacking machine is just started, there may be a lot of water. The control ball valve 6 can be started to discharge the excess mud and water through the emergency hole 4. At the same time, the mud and water mixture can be returned to the previous process section of the snail stacking machine for secondary filtration, thereby improving the use effect of the snail stacking machine.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An improved scraper conveyor with emergency discharging, comprising a scraper conveyor body (1), characterized in that: An emergency discharge hole (2) is provided at the end of the horizontal section of the scraper conveyor body (1); a cover plate assembly (3) is movably connected to the inner side of the emergency discharge hole (2); an emergency hole (4) is provided at the top end of the cover plate assembly (3); a connecting bolt (5) for fixing the cover plate assembly (3) to the bottom end of the scraper conveyor body (1) is provided on the outer side of the cover plate assembly (3); and a control ball valve (6) in communication with the emergency hole (4) is fixedly connected to the bottom end of the cover plate assembly (3).
2. The improved scraper conveyor with emergency discharging according to claim 1, characterized in that: The emergency hole (4) is located at the center of the cover plate assembly (3), and the emergency hole (4) is located directly below the control ball valve (6).
3. The improved scraper conveyor with emergency discharging according to claim 1, characterized in that: The number of the connecting bolts (5) is four, and the four connecting bolts (5) are distributed in a rectangular array on the inner side of the cover plate assembly (3), and the outer side of the cover plate assembly (3) is in contact with the outer side of the scraper conveyor body (1).
4. The improved scraper conveyor with emergency discharging according to claim 1, characterized in that: A sealing gasket (7) is fixedly connected to the inner side of the emergency discharge hole (2), and the outer side of the sealing gasket (7) and the outer side of the cover plate assembly (3) are pressed against each other.
5. The improved scraper conveyor with emergency discharging according to claim 4, characterized in that: The cover plate assembly (3) comprises a connecting cover plate (31) movably connected to the inner side of the emergency discharge hole (2), and a supporting baffle (32) is fixedly connected to the bottom end of the connecting cover plate (31).
6. The improved scraper conveyor with emergency discharging according to claim 5, characterized in that: The bottom end of the supporting baffle (32) is fixedly connected to the outer side of the control ball valve (6), the outer side of the connecting cover plate (31) and the outer side of the sealing gasket (7) are pressed against each other, the top end of the connecting cover plate (31) is flush with the inner bottom wall of the scraper conveyor body (1), and the supporting baffle (32) is in a stepped shape.