Matched connection device of membrane shell demolding equipment
By designing a matching connection device for the membrane shell demoulding equipment, the automatic connection and synchronous movement of the membrane shell are realized, which solves the problem of low efficiency in the existing technology, supports automatic navigation technology, and improves the automation level of membrane shell production.
Patent Information
- Application Number
- CN202422768782.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-14
AI Technical Summary
Existing membrane shell demoulding equipment cannot be connected with automated transfer equipment such as AGV, resulting in low efficiency. It is also unable to connect with modern intelligent logistics technology and requires manual intervention.
A matching connection device for membrane shell demoulding equipment is designed, including side rails, a rear-end power trolley and a front-end follower trolley. The automatic connection and synchronous movement of the membrane shell are realized through hydraulic cylinders, wheel sets and guide structures, and the device is equipped with guide rails and limit switches for automatic control.
It realizes automatic acceptance and synchronous movement during the demoulding process of the membrane shell, supports automated navigation technologies such as magnetic strip navigation and laser navigation, avoids the problem of laying tracks on the ground, and improves the level of automation.
Smart Images

Figure CN223356643U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of separation membrane shell production, in particular to a matching connection device for membrane shell demoulding equipment. Background Art
[0002] In the existing separation membrane shell production technology, membrane shells removed from the mold by membrane shell demolding equipment are supported by fixed supports or movable supports on ground rails. Once the membrane shells are removed from the mold, they cannot be connected to automated transfer equipment such as AGVs due to limitations on the ground rails or fixed supports. They must be hoisted, which is inefficient. Furthermore, the next demolding operation requires manual return of the ground rail supports, and integration with modern intelligent logistics technologies is impossible. Due to these traditional structural limitations, intelligent logistics transfer technologies in membrane shell production cannot be implemented.
[0003] Therefore, there is an urgent need for a membrane shell demoulding equipment supporting connection device to improve the automation level of the membrane shell demoulding process in the field of membrane separation technology. Utility Model Content
[0004] In view of this, in order to solve the problem in the prior art that the membrane shells withdrawn by the membrane shell demoulding equipment are all supported by fixed brackets or ground rail movable brackets, which cannot be connected with automated transfer equipment such as AGV and can only be lifted, which is inefficient. Moreover, the ground rail bracket needs to be manually returned to its original position when demoulding next time, and it cannot be connected with modern intelligent logistics technology, the utility model proposes a matching connection device for membrane shell demoulding equipment.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A supporting connection device for a membrane shell demoulding device, comprising:
[0007] side tracks;
[0008] The rear end power trolley comprises a power trolley frame, a rear car hydraulic cylinder, a rear car membrane shell lifting seat, a driving device, a rear car wheel group, a workpiece blocking rod and a guide structure. The rear car hydraulic cylinder and the driving device are both arranged on the power trolley frame. The rear car hydraulic cylinder can drive the rear car membrane shell lifting seat to move in a vertical direction. The rear car wheel group is rotatably arranged below the power trolley frame. The driving device is transmission-connected to the rear car wheel group. The workpiece blocking rod is arranged at the rear end of the power trolley frame. The guide structure is arranged on the power trolley frame. The guide structure cooperates with the side track.
[0009] The front-end follower trolley includes a trolley frame, a front vehicle hydraulic cylinder, a front vehicle membrane shell lifting seat, and a front vehicle wheel group. The front vehicle hydraulic cylinder is arranged on the trolley frame. The front vehicle hydraulic cylinder can drive the front vehicle membrane shell lifting seat to move in the vertical direction. The front vehicle wheel group is rotatably arranged under the trolley frame. The front-end follower trolley is located between the multi-station demoulding machine and the rear-end power trolley.
[0010] As a preferred solution for the matching connection device of the above-mentioned membrane shell demoulding equipment, the side track includes a C-shaped channel steel track and two legs, and the two legs are fixedly arranged at both ends of the C-shaped channel steel track; the guide structure includes a guide bracket and a guide pulley, and the guide bracket is arranged on the power trolley frame through a hinge structure, and the guide pulley is rotatably arranged on the guide bracket, and the guide pulley is arranged in the C-shaped channel steel track.
[0011] As a preferred solution of the above-mentioned membrane shell demoulding equipment supporting connection device, the membrane shell demoulding equipment supporting connection device also includes a guide rail, which includes two guide rails arranged at intervals, and the front vehicle wheel group and the rear vehicle wheel group can both move between the two guide rails.
[0012] As a preferred solution for the matching connection device of the above-mentioned membrane shell demoulding equipment, a trumpet-shaped guide structure is provided at one end of the guide track away from the multi-station demoulding machine.
[0013] As an optimal solution for the matching connection device of the above-mentioned membrane shell demolding equipment, the rear-end power trolley also includes a rear vehicle hydraulic cylinder limit plate, a rear vehicle upper limit proximity switch and a rear vehicle lower limit proximity switch. The rear vehicle upper limit proximity switch and the rear vehicle lower limit proximity switch are both fixedly arranged on the power trolley frame, and the rear vehicle hydraulic cylinder limit plate is fixedly connected to the bottom of the rear vehicle membrane shell lifting seat. The rear vehicle hydraulic cylinder limit plate is provided with a rear vehicle limit protrusion, and the rear vehicle limit protrusion can trigger the rear vehicle upper limit proximity switch or the rear vehicle lower limit proximity switch.
[0014] As a preferred solution for the matching connection device of the above-mentioned membrane shell demolding equipment, the front-end follower trolley also includes a front vehicle hydraulic cylinder limit plate, a front vehicle upper limit proximity switch and a front vehicle lower limit proximity switch. The front vehicle upper limit proximity switch and the front vehicle lower limit proximity switch are both fixedly arranged on the follower trolley frame, and the front vehicle hydraulic cylinder limit plate is fixedly connected to the bottom of the front vehicle membrane shell lifting seat. The front vehicle hydraulic cylinder limit plate is provided with a front vehicle limit protrusion, and the front vehicle limit protrusion can trigger the front vehicle upper limit proximity switch or the front vehicle lower limit proximity switch.
[0015] As a preferred solution for the matching connection device of the above-mentioned membrane shell demolding equipment, the rear-end power trolley also includes a rear vehicle proximity switch, which is fixedly arranged on the power trolley frame and located between the rear vehicle membrane shell lifting seat and the workpiece blocking rod.
[0016] As a preferred solution for the matching connection device of the above-mentioned membrane shell demoulding equipment, the front-end follower trolley also includes a first front vehicle proximity switch and a second front vehicle proximity switch, and the first front vehicle proximity switch and the second front vehicle proximity switch are fixedly arranged on the side of the follower trolley frame close to the multi-station demoulding machine.
[0017] As a preferred solution for the matching connection device of the above-mentioned membrane shell demolding equipment, the rear-end power trolley also includes a square tube sleeve and an L-shaped slide rod. The square tube sleeve is fixedly arranged on the power trolley frame, and the L-shaped slide rod is slidably arranged on the square tube sleeve. The workpiece blocking rod is fixedly connected to the L-shaped slide rod, and the L-shaped slide rod and the square tube sleeve can be fixed by a handle bolt.
[0018] As a preferred solution for the matching connection device of the above-mentioned membrane shell demoulding equipment, the driving device includes a reduction motor, an electromagnetic clutch, a driven sprocket and a driving sprocket, the reduction motor is connected to the driving sprocket through the electromagnetic clutch, the driving sprocket and the driven sprocket are connected through a chain, and the driven sprocket is connected to the rear wheel group.
[0019] Compared with the prior art, the beneficial effects of the connecting device for the membrane shell demoulding equipment provided by the utility model are:
[0020] The utility model provides a matching connection device for a membrane shell demoulding device, which realizes the functions of automatically taking over the membrane shell blank and synchronously moving with the workpiece during the demoulding process, and can return to its original position with one click after the demoulding is completed. This device, while completing the function of automatic taking over during demoulding, avoids the problem of laying tracks on the ground of the running route, and provides support for the existing automated navigation technologies such as magnetic strip navigation and laser navigation. The lateral track for guiding the rear vehicle power trolley is placed sideways, and cooperates with the lateral track through a guide bracket and a guide pulley hinged to the power trolley frame, adopts a lateral straightening structure, and has an articulated structure, which can have a certain adaptability to uneven ground. In addition, the position of the workpiece blocking rod can be adjusted by a square tube sliding sleeve and an L-shaped sliding rod, and the starting position control of the synchronous movement is realized by a mechanical structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0022] Figure 1 This is a front view of the supporting connection device of the membrane shell demoulding equipment provided by the specific embodiment of the utility model when it is working;
[0023] Figure 2 This is a top view of the supporting connection device of the membrane shell demoulding equipment provided by a specific embodiment of the utility model when it is working;
[0024] Figure 3 This is a front view of a matching connection device for a membrane shell demoulding device provided in a specific embodiment of the present utility model;
[0025] Figure 4 This is a top view of a matching connection device for a membrane shell demoulding device provided in a specific embodiment of the present utility model;
[0026] Figure 5 This is a front view of the side rails and guide rails of the matching connection device of the membrane shell demoulding equipment provided by a specific embodiment of the utility model;
[0027] Figure 6 This is a top view of the side rails and guide rails of the matching connection device of the membrane shell demoulding equipment provided by a specific embodiment of the utility model;
[0028] Figure 7 This is a side view of the side rails and guide rails of the matching connection device of the membrane shell demoulding equipment provided by a specific embodiment of the utility model;
[0029] Figure 8 This is a side view of the front end follower trolley of the supporting connection device of the membrane shell demoulding equipment provided by the specific embodiment of the utility model;
[0030] Figure 9 This is a front view of a front follower trolley of a matching connection device for a membrane shell demoulding device provided by a specific embodiment of the utility model;
[0031] Figure 10 This is a front view of a rear end power trolley of a matching connection device for a membrane shell demoulding device provided by a specific embodiment of the utility model;
[0032] Figure 11 This is a side view of the rear end power trolley of the supporting connection device of the membrane shell demoulding equipment provided by a specific embodiment of the utility model;
[0033] Figure 12This is a top view of the rear end power trolley of the supporting connection device of the membrane shell demoulding equipment provided by a specific embodiment of the utility model;
[0034] Figure 13 It is a structural schematic diagram of a rear-end power trolley of a matching connection device for a membrane shell demoulding device provided in a specific embodiment of the present invention.
[0035] In the picture:
[0036] 100. Multi-station demoulding machine; 200. Membrane shell blank;
[0037] 1. Side track;
[0038] 2. Front follower trolley; 2-1. Follower trolley frame; 2-2. Front trolley hydraulic cylinder; 2-3. Front trolley membrane housing support seat; 2-4. Front trolley non-powered directional wheel; 2-5. Front trolley hydraulic cylinder limit plate; 2-6. Front trolley upper limit proximity switch; 2-7. Front trolley lower limit proximity switch; 2-8. First front trolley proximity switch; 2-9. Second front trolley proximity switch; 2-10. Front trolley two-way solenoid valve; 2-11. Front trolley DC hydraulic pump station;
[0039] 3. Rear power trolley; 3-1. Power trolley frame; 3-2. Rear trolley hydraulic cylinder; 3-3. Rear trolley membrane shell support seat; 3-4. Rear trolley unpowered directional wheel; 3-5. Rear trolley powered directional wheel; 3-6. Workpiece blocking rod; 3-7. L-shaped slide bar; 3-8. Square tube sliding sleeve; 3-9. Handle bolt; 3-10. Guide bracket; 3-11. Guide pulley; 3-12. Electromagnetic clutch; 3-13. Driving sprocket; 3-14. Driven sprocket; 3-15. Rear trolley proximity switch; 3-16. Reducer motor;
[0040] 4. Guide track;
[0041] 5. Trumpet-shaped guide structure. DETAILED DESCRIPTION
[0042] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely explain the technical solutions in the embodiments of the present invention. It should be noted that the embodiments and features in the embodiments of the present invention can be combined with each other in the absence of conflict, and the embodiments described are only part of the embodiments of the present invention, not all of the embodiments.
[0043] In the description of this utility model, unless otherwise specified or limited, the terms "connected," "connect," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0044] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0045] In the description of this embodiment, terms such as "upper," "lower," and "right" are used to refer to positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate description and simplify operation, and are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meaning.
[0046] See also Figure 1-13Description of this embodiment: The utility model provides a supporting connection device for membrane shell demoulding equipment, which includes a side track 1, a rear-end power trolley 3 and a front-end follower trolley 2. The rear-end power trolley 3 includes a power trolley frame 3-1, a rear vehicle hydraulic cylinder 3-2, a rear vehicle membrane shell lifting seat 3-3, a driving device, a rear vehicle wheel group, a workpiece blocking rod 3-6 and a guide structure. The rear vehicle hydraulic cylinder 3-2 and the driving device are both arranged on the power trolley frame 3-1. The rear vehicle hydraulic cylinder 3-2 can drive the rear vehicle membrane shell lifting seat 3-3 to move in the vertical direction. The rear vehicle wheel group is rotatably arranged below the power trolley frame 3-1. The driving device The device is connected to the rear vehicle wheel group in a transmission manner, the workpiece blocking rod 3-6 is arranged at the rear end of the power trolley frame 3-1, the guide structure is arranged on the power trolley frame 3-1, and the guide structure cooperates with the side track 1; the front end follower trolley 2 includes a follower trolley frame 2-1, a front vehicle hydraulic cylinder 2-2, a front vehicle membrane shell lifting seat 2-3, and a front vehicle wheel group, the front vehicle hydraulic cylinder 2-2 is arranged on the follower trolley frame 2-1, the front vehicle hydraulic cylinder 2-2 can drive the front vehicle membrane shell lifting seat 2-3 to move in the vertical direction, the front vehicle wheel group is rotatably arranged below the follower trolley frame 2-1, and the front end follower trolley 2 is located between the multi-station demoulding machine 100 and the rear end power trolley 3.
[0047] In this embodiment, the follower trolley frame 2-1 is welded from profiles, and the power trolley frame 3-1 is welded from profiles.
[0048] In this embodiment, the number of the rear vehicle hydraulic cylinder 3-2 and the front vehicle hydraulic cylinder 2-2 are both two, and the two rear vehicle hydraulic cylinders 3-2 are arranged at intervals. The top ends of the piston rods of the two rear vehicle hydraulic cylinders 3-2 are connected to the rear vehicle membrane shell lifting seat 3-3, and together push the rear vehicle membrane shell lifting seat 3-3 to rise or fall; the two front vehicle hydraulic cylinders 2-2 are arranged at intervals, and the top ends of the piston rods of the two front vehicle hydraulic cylinders 2-2 are connected to the front vehicle membrane shell lifting seat 2-3, and together push the front vehicle membrane shell lifting seat 2-3 to rise or fall.
[0049] Optionally, the side track 1 includes a C-shaped channel steel track and two legs, and the two legs are fixedly arranged at both ends of the C-shaped channel steel track; the guide structure includes a guide bracket 3-10 and a guide pulley 3-11, the guide bracket 3-10 is arranged on the power trolley frame 3-1, and the guide pulley 3-11 is rotatably arranged on the guide bracket 3-10, and the guide pulley 3-11 is arranged in the C-shaped channel steel track. The legs at both ends of the C-shaped channel steel track are fixed to the ground to support the C-shaped channel steel track, and leg supports can be added in the middle of the side. The C-shaped channel steel track is located on the side of the rear vehicle power trolley, and the guide pulley 3-11 is located in the C-shaped groove of the C-shaped channel steel track and moves, thereby guiding the movement of the rear vehicle power trolley. The ground rail-free operation of the membrane shell receiving structure is realized, which provides more possibilities for automated transportation.
[0050] Optionally, the guide bracket 3-10 is hingedly mounted on the power trolley frame 3-1. The lateral track 1, which guides the trailing power trolley, is positioned laterally, employing a lateral straightening structure and possessing a hinged structure, providing a degree of adaptability to uneven surfaces. In this embodiment, the hinged structure is a pin, and the guide bracket 3-10 is hingedly connected to a side connection hole of the power trolley frame 3-1 via the pin, enabling the guide bracket 3-10 to rotate about the pin.
[0051] Optionally, the membrane shell demolding equipment's supporting connection device also includes a guide rail 4, comprising two spaced-apart rails between which both the front and rear wheel assemblies can move. The guide rail 4 is a flat steel rail, the front end of which is connected to the leg of the C-channel steel rail. The guide rail 4 is fixed to the ground, enabling the front follower trolley 2 and the rear power trolley 3 to move between the two rails.
[0052] Optionally, a trumpet-shaped guide structure 5 is provided at one end of the guide rail 4 away from the multi-station demoulding machine 100. The trumpet-shaped guide structure 5 can guide the front follower trolley 2 and the rear power trolley 3 when they enter between the two guide rails, ensuring that the front follower trolley 2 and the rear power trolley 3 enter between the two guide rails smoothly.
[0053] Optionally, the rear end power trolley 3 also includes a rear vehicle hydraulic cylinder limit plate, a rear vehicle upper limit proximity switch and a rear vehicle lower limit proximity switch. The rear vehicle upper limit proximity switch and the rear vehicle lower limit proximity switch are both fixedly arranged on the power trolley frame 3-1. The rear vehicle hydraulic cylinder limit plate is fixedly connected to the bottom of the rear vehicle membrane shell supporting seat 3-3. The rear vehicle hydraulic cylinder limit plate is provided with a rear vehicle limit protrusion, which can trigger the rear vehicle upper limit proximity switch or the rear vehicle lower limit proximity switch.
[0054] The rear vehicle hydraulic cylinder limit plate is fixed to the lower end of the rear vehicle membrane shell support seat 3-3, and the rear vehicle upper and lower limit proximity switches are fixed to the vertical plate inside the power trolley frame 3-1. In this embodiment, the rear power trolley 3 also includes a rear vehicle two-way solenoid valve and a rear vehicle DC hydraulic pump station, which are fixed inside the power trolley frame 3-1.
[0055] Optionally, the front trolley 2 further includes a front vehicle hydraulic cylinder limit plate 2-5, a front vehicle upper limit proximity switch 2-6, and a front vehicle lower limit proximity switch 2-7. The front vehicle upper limit proximity switch 2-6 and the front vehicle lower limit proximity switch 2-7 are both fixedly mounted on the trolley frame 2-1. The front vehicle hydraulic cylinder limit plate 2-5 is fixedly connected to the bottom of the front vehicle membrane shell support seat 2-3. The front vehicle hydraulic cylinder limit plate 2-5 is provided with a front vehicle limit protrusion, which can trigger the front vehicle upper limit proximity switch 2-6 or the front vehicle lower limit proximity switch 2-7. The front vehicle hydraulic cylinder limit plate 2-5 is fixed to the lower end of the front vehicle membrane shell support seat 2-3, and the front vehicle upper limit proximity switch 2-6 and the front vehicle lower limit proximity switch 2-7 are fixed to a vertical plate inside the trolley frame 2-1. In this embodiment, the front follower trolley 2 also includes a front car two-way solenoid valve 2-10 and a front car DC hydraulic pump station 2-11, which are fixed inside the follower trolley frame 2-1. The front car upper limit proximity switch 2-6 and the front car lower limit proximity switch 2-7 are fixed to the side of the power trolley frame 3-1 near the multi-station demolding machine 100.
[0056] Optionally, the rear-end power trolley 3 further includes a rear vehicle proximity switch 3-15, which is fixedly mounted on the power trolley frame 3-1 and is located between the rear vehicle membrane shell supporting seat 3-3 and the workpiece blocking rod 3-6.
[0057] Optionally, the front-end follower trolley 2 also includes a first front vehicle proximity switch 2-8 and a second front vehicle proximity switch 2-9, and the first front vehicle proximity switch 2-8 and the second front vehicle proximity switch 2-9 are fixedly arranged on the side of the follower trolley frame 2-1 close to the multi-station demolding machine 100.
[0058] Optionally, the rear end power trolley 3 further includes a square tube sliding sleeve 3-8 and an L-shaped slide bar 3-7. The square tube sliding sleeve 3-8 is fixedly mounted on the power trolley frame 3-1. The L-shaped slide bar 3-7 is slidably mounted on the square tube sliding sleeve 3-8. The workpiece blocking rod 3-6 is fixedly connected to the L-shaped slide bar 3-7. The L-shaped slide bar 3-7 and the square tube sliding sleeve 3-8 can be fixed by a handle bolt 3-9. The side of the power trolley frame 3-1 is fixed with a square tube sliding sleeve 3-8. The workpiece blocking rod 3-6 is fixed to the L-shaped slide bar 3-7. The L-shaped slide bar 3-7 is inserted into the interior of the square tube sliding sleeve 3-8. The handle bolt 3-9 is installed in a threaded hole on the side of the square tube sliding sleeve 3-8. Tightening the handle bolt 3-9 can crush the L-shaped slide bar. The position of the workpiece blocking rod 3-6 can be adjusted by adjusting the position of the L-shaped slide bar 3-7, thereby realizing synchronous motion starting position control using a mechanical structure.
[0059] In this embodiment, the front vehicle wheel group includes two groups of front vehicle non-powered fixed wheels 2-4, which are fixed at intervals at the lower end of the follower trolley frame 2-1 and contact the ground to support the front follower trolley 2.
[0060] In this embodiment, the rear vehicle wheel group includes a group of rear vehicle non-powered directional wheels 3-4 and a group of rear vehicle powered directional wheels 3-5, which are fixed at intervals at the lower end of the power vehicle frame 3-1 and contact the ground to support the rear end power vehicle 3.
[0061] Optionally, the drive device includes a reduction motor 3-16, an electromagnetic clutch 3-12, a driven sprocket 3-14, and a driving sprocket 3-13. The reduction motor 3-16 is connected to the driving sprocket 3-13 via the electromagnetic clutch 3-12. The driving sprocket 3-13 and the driven sprocket 3-14 are connected via a chain. The driven sprocket 3-14 is connected to the rear vehicle wheel set. The driven sprocket 3-14 is fixed to the axle of the rear vehicle power directional wheel 3-5 of the rear vehicle wheel set. The driven sprocket 3-14 is connected to the driving sprocket 3-13 via a chain. The driving sprocket 3-13 is fixed to the end of the electromagnetic clutch 3-12. The front end of the electromagnetic clutch 3-12 is connected to the output shaft of the reduction motor 3-16. The reduction motor 3-16 is fixed to the motor fixing plate inside the power trolley frame 3-1.
[0062] The working process of the supporting connection device of the membrane shell demoulding equipment:
[0063] The membrane shell demolding equipment's supporting connection device is equipped with multiple sensors, controlled by a PLC. These sensors can be installed on the multi-station demolding machine 100 or at a designated location as needed. Initially, the front follower trolley 2 is attached to the end of the multi-station demolding machine 100, the front membrane shell support base 2-3 drops, and the rear power trolley 3 is attached to the end of the front follower trolley 2. The front membrane shell support base 2-3 drops, the electromagnetic clutch 3-12 loses power, and the powered directional wheels of the rear wheel assembly are in a free-wheeling state. The multi-station demolding machine 100 ejects the membrane shell. The end of the ejected membrane shell blank 200 strikes the workpiece stop bar 3-6 of the rear power trolley 3, pushing the rear power trolley 3 backward. Guided by the side guide brackets 3-10 and guide pulleys 3-11, as well as the C-channel steel track, the rear power trolley 3 moves backward along the predetermined path. When the membrane shell blank 200 hits the workpiece blocking rod 3-6, the rear vehicle proximity switch 3-15 is triggered first. When the rear vehicle proximity switch 3-15 is triggered, the rear vehicle DC hydraulic pump station receives a signal and supplies oil to the lifting direction of the rear vehicle hydraulic cylinder 3-2, thereby raising the rear vehicle membrane shell lifting seat 3-3 and the rear vehicle hydraulic cylinder limit plate. After the rear vehicle limit protrusion on the rear vehicle hydraulic cylinder limit plate triggers the rear vehicle upper limit proximity switch, the rear vehicle membrane shell lifting seat 3-3 stops rising. The friction between the rear vehicle membrane shell lifting seat 3-3 and the membrane shell blank 200 can also cause the rear power trolley 3 to move backward with the membrane shell blank 200. Under the action of the workpiece blocking rod 3-6 and the rear vehicle membrane shell lifting seat 3-3, the rear power trolley 3 moves backward with the membrane shell blank 200.
[0064] The multi-station demoulding machine 100 has a moving device on the demoulding device. When the leading edge of the moving device on the demoulding device approaches the first front vehicle proximity switch 2-8 of the front follower trolley 2, the first front vehicle proximity switch 2-8 is triggered. The front vehicle DC hydraulic pump station 2-11 of the front follower trolley 2 receives the signal and supplies oil to the lifting direction of the front vehicle hydraulic cylinder 2-2. The front vehicle membrane shell lifting seat 2-3 rises, and the front vehicle hydraulic cylinder limit plate 2-5 rises accordingly. After the front vehicle limit protrusion on the front vehicle hydraulic cylinder limit plate 2-5 triggers the front vehicle upper limit proximity switch 2-6, the front vehicle membrane shell lifting seat 2-3 stops rising. Under the action of the friction between the front vehicle membrane shell lifting seat 2-3 and the membrane shell blank 200, the front follower trolley 2 moves backward synchronously with the membrane shell blank 200.
[0065] A limit switch is installed at the end of the multi-station demoulding machine 100. This limit switch is triggered when the multi-station demoulding machine 100 reaches its maximum travel, indicating that the demoulding operation is complete. This signal is then sent to the front follower trolley 2 and the rear power trolley 3, causing the front and rear DC hydraulic pump stations 2-11 and 3-2 to operate simultaneously, supplying oil to the front and rear hydraulic cylinders 2-2 and 3-2, respectively, in the downward direction. The front limit protrusion on the front hydraulic cylinder limit plate 2-5 triggers the front lower limit proximity switch 2-7, causing the front DC hydraulic pump station 2-11 to stop operating. The rear limit protrusion on the rear hydraulic cylinder limit plate triggers the rear lower limit proximity switch, causing the rear DC hydraulic pump station to stop operating. At this point, the membrane shell blank 200 has been released from the multi-station demoulding machine 100 and is supported by the front follower trolley 2 and rear power trolley 3, ready for transport. At this time, the middle position between the front follower trolley 2 and the rear power trolley 3 allows automatic logistics equipment such as AGV to enter, and lift and transport the membrane shell blank 200 away.
[0066] After the membrane shell blank 200 is transported away, the call button is pressed, and the electromagnetic clutch 3-12 of the rear power trolley 3 is energized and attracted. At the same time, the reduction motor 3-16 is activated, which drives the driving sprocket 3-13 at the end of the electromagnetic clutch 3-12 to rotate. The driving sprocket 3-13 drives the driven sprocket 3-14 through the chain. The driven sprocket 3-14 is fixed to the axle of the rear power directional wheel 3-5, driving the rear power directional wheel 3-5 toward the multi-station demoulding machine 100. Under the constraints of the side track 1 and the guide track 4, the rear power trolley 3 returns along the original path. When the rear power trolley 3 reaches the front follower trolley 2, it pushes the front follower trolley 2 back together. When the front follower trolley 2 approaches the multi-station demoulding machine 100, the second front vehicle proximity switch 2-9 of the front follower trolley 2 is triggered, the electromagnetic clutch 3-12 is de-energized, and the rear power trolley stops and waits for the next work.
[0067] The membrane shell demolding equipment is equipped with a connecting device that automatically connects the membrane shell blank 200 during the demolding process, moving it synchronously with the workpiece. After demolding, it can be returned to its original position with a single click. This device, while providing automatic connection during demolding, avoids the need for laying tracks along the route, providing support for existing automated navigation technologies such as magnetic strip navigation and laser navigation.
[0068] Obviously, the embodiments of the present invention disclosed above are only used to help illustrate the present invention. The embodiments do not describe all the details in detail, nor do they limit the present invention to specific implementation methods. According to the contents of this specification, many modifications and changes can be made. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and utilize the present invention well. It is not necessary and impossible to list all implementation methods here. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the claims of the present invention.
Claims
1. A supporting connection device for a membrane shell demoulding device, characterized in that: include: Side track (1); The rear-end power trolley (3) comprises a power trolley frame (3-1), a rear-end hydraulic cylinder (3-2), a rear-end membrane shell lifting seat (3-3), a driving device, a rear-end wheel group, a workpiece blocking rod (3-6) and a guide structure. The rear-end hydraulic cylinder (3-2) and the driving device are both arranged on the power trolley frame (3-1). The rear-end hydraulic cylinder (3-2) can drive the rear-end membrane shell lifting seat (3-3) to move in a vertical direction. The rear-end wheel group is rotationally arranged below the power trolley frame (3-1). The driving device is transmission-connected to the rear-end wheel group. The workpiece blocking rod (3-6) is arranged at the rear end of the power trolley frame (3-1). The guide structure is arranged on the power trolley frame (3-1). The guide structure cooperates with the side track (1). The front-end follower trolley (2) comprises a follower trolley frame (2-1), a front vehicle hydraulic cylinder (2-2), a front vehicle membrane shell lifting seat (2-3), and a front vehicle wheel group. The front vehicle hydraulic cylinder (2-2) is arranged on the follower trolley frame (2-1). The front vehicle hydraulic cylinder (2-2) can drive the front vehicle membrane shell lifting seat (2-3) to move in a vertical direction. The front vehicle wheel group is rotatably arranged below the follower trolley frame (2-1). The front-end follower trolley (2) is located between the multi-station demoulding machine (100) and the rear-end power trolley (3).
2. The supporting connection device for the membrane shell demoulding equipment according to claim 1, characterized in that: The side track (1) comprises a C-shaped channel steel track and two legs, wherein the two legs are fixedly arranged at both ends of the C-shaped channel steel track; the guide structure comprises a guide bracket (3-10) and a guide pulley (3-11), wherein the guide bracket (3-10) is arranged on the power trolley frame (3-1) through a hinge structure, and the guide pulley (3-11) is rotatably arranged on the guide bracket (3-10), and the guide pulley (3-11) is arranged in the C-shaped channel steel track.
3. The supporting connection device for the membrane shell demoulding equipment according to claim 1, characterized in that: The vehicle further comprises a guide rail (4), wherein the guide rail (4) comprises two guide rails arranged at intervals, and both the front vehicle wheel group and the rear vehicle wheel group can move between the two guide rails.
4. The supporting connection device for the membrane shell demoulding equipment according to claim 3, characterized in that: A trumpet-shaped guide structure (5) is provided at one end of the guide track (4) away from the multi-station demoulding machine (100).
5. The supporting connection device for the membrane shell demoulding equipment according to claim 1, characterized in that: The rear-end power trolley (3) further comprises a rear vehicle hydraulic cylinder limit plate, a rear vehicle upper limit proximity switch and a rear vehicle lower limit proximity switch, wherein the rear vehicle upper limit proximity switch and the rear vehicle lower limit proximity switch are both fixedly arranged on the power trolley frame (3-1), the rear vehicle hydraulic cylinder limit plate is fixedly connected to the bottom of the rear vehicle membrane shell lifting seat (3-3), and a rear vehicle limit protrusion is provided on the rear vehicle hydraulic cylinder limit plate, wherein the rear vehicle limit protrusion can trigger the rear vehicle upper limit proximity switch or the rear vehicle lower limit proximity switch.
6. The supporting connection device for the membrane shell demoulding equipment according to claim 1, characterized in that: The front-end follower trolley (2) further comprises a front vehicle hydraulic cylinder limit plate (2-5), a front vehicle upper limit proximity switch (2-6), and a front vehicle lower limit proximity switch (2-7); the front vehicle upper limit proximity switch (2-6) and the front vehicle lower limit proximity switch (2-7) are both fixedly arranged on the follower trolley frame (2-1); the front vehicle hydraulic cylinder limit plate (2-5) is fixedly connected to the bottom of the front vehicle membrane shell lifting seat (2-3); the front vehicle hydraulic cylinder limit plate (2-5) is provided with a front vehicle limit protrusion, and the front vehicle limit protrusion can trigger the front vehicle upper limit proximity switch (2-6) or the front vehicle lower limit proximity switch (2-7).
7. The supporting connection device for the membrane shell demoulding equipment according to claim 1, characterized in that: The rear-end power trolley (3) further comprises a rear vehicle proximity switch (3-15), wherein the rear vehicle proximity switch (3-15) is fixedly arranged on the power trolley frame (3-1), and the rear vehicle proximity switch (3-15) is located between the rear vehicle membrane shell lifting seat (3-3) and the workpiece blocking rod (3-6).
8. The supporting connection device for the membrane shell demoulding equipment according to claim 1, characterized in that: The front-end follower trolley (2) further comprises a first front vehicle proximity switch (2-8) and a second front vehicle proximity switch (2-9), wherein the first front vehicle proximity switch (2-8) and the second front vehicle proximity switch (2-9) are fixedly arranged on a side of the follower trolley frame (2-1) close to the multi-station demoulding machine (100).
9. The supporting connection device for the membrane shell demoulding equipment according to claim 1, characterized in that: The rear end power trolley (3) further comprises a square tube sliding sleeve (3-8) and an L-shaped sliding rod (3-7); the square tube sliding sleeve (3-8) is fixedly arranged on the power trolley frame (3-1); the L-shaped sliding rod (3-7) is slidably arranged on the square tube sliding sleeve (3-8); the workpiece blocking rod (3-6) is fixedly connected to the L-shaped sliding rod (3-7); and the L-shaped sliding rod (3-7) and the square tube sliding sleeve (3-8) can be fixed by bolts.
10. The supporting connection device for membrane shell demoulding equipment according to claim 1, characterized in that: The driving device comprises a reduction motor (3-16), an electromagnetic clutch (3-12), a driven sprocket (3-14) and a driving sprocket (3-13); the reduction motor (3-16) and the driving sprocket (3-13) are connected via the electromagnetic clutch (3-12); the driving sprocket (3-13) and the driven sprocket (3-14) are connected via a chain; and the driven sprocket (3-14) is connected to the rear wheel group.