Micro-silicon particle wastewater recycling device
Through the steps of flocculant mixing, pressure water pump filtration and activated carbon adsorption in the microsilicon particle wastewater reuse device, the problem of low wastewater purification efficiency in the traditional filtration process is solved, and efficient water resource reuse and improved finished product rate are achieved.
Patent Information
- Application Number
- CN202422679553.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-11-04
AI Technical Summary
In the existing technology, the cleaning wastewater generated by semiconductor material and component packaging companies and chemical synthesis companies during the production process contains high suspended matter, microparticles and colloidal pollutants. The traditional filtration process is long and has poor precision, resulting in a decrease in the yield after being reused in the production line. In addition, membrane filtration using organic materials is prone to fouling and clogging, difficult to recover, and may even cause membrane damage.
The micro-silicon particle wastewater reuse device is designed with a combination of raw water tank, mixing drum, filter and water production tank. It uses flocculant coagulation, pressure water pump filtration, activated carbon and zeolite filtration and other steps to remove and purify impurities in the wastewater. The treatment process includes flocculant mixing, pressure water pump filtration, backwash filtration and activated carbon adsorption.
It improves the utilization rate of water resources, reduces the sewage discharge pressure of end users, reduces system fouling and corrosion, improves the yield rate, and achieves efficient wastewater purification and resource reuse.
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Figure CN223357513U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of chemical wastewater purification, and particularly relates to a micro-silicon particle wastewater recycling device. Background Art
[0002] Existing semiconductor material and component packaging companies and chemical synthesis companies, during the production process, some semi-finished products will reduce the purity of the finished products due to crystallization and some impurities, and it is necessary to remove impurities and micro-particle crystals in the semi-finished products; electroplating production lines and semiconductor packaging lines will generate a large amount of cleaning wastewater for cleaning workpieces, and the water mostly contains pollutants such as high suspended solids, micro-particles, and colloids. The traditional filtration process is long and the filtration accuracy is poor, resulting in a decrease in the yield of workpieces after being reused in the production line. The use of organic materials for membrane filtration has problems such as easy fouling and difficult recovery, and may even directly lead to membrane damage and system scrapping.
[0003] Therefore, in order to remove pollutants such as highly suspended solids, microparticles, and colloids from cleaning wastewater and solve the above problems, a microsilicon particle wastewater reuse device is proposed. Summary of the Invention
[0004] In order to solve the problems raised in the above background technology, the utility model provides a micro-silicon particle wastewater recycling device. The wastewater in the raw water tank is input into the mixing drum through the raw water delivery pump to be mixed and stirred with the input flocculant. The pressure water pump inputs the filter to remove suspended impurities in the water body. After purification, it is transported to the production water tank. The backwash water pump is also used to return the water to the filter for further filtration. The water is adsorbed by the activated carbon filter drum and zeolite filter by the constant pressure external water supply pump and then sent out by the filter pump, completing the impurity removal and filtration treatment in the wastewater and improving the utilization rate of water resources.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a micro-silicon particle wastewater reuse device, comprising a machine base, on which a raw water tank, a mixing drum, and a production water tank are installed. The top of the raw water tank is connected to a water pipe from the production line. The bottom right side of the raw water tank is connected to the top of the mixing drum through a raw water delivery pump via a pipeline. The mixing drum is connected to a filter arranged on the machine base through a pressure water pump via a pipeline. The top of the filter is connected to the top of the production water tank through a second pressure water pump. The bottom left side of the production water tank is connected to the filter through a backwash water pump via a backwash water pipe. The bottom right side of the production water tank is connected to a columnar activated carbon filter cartridge and a zeolite filter through a constant pressure external water supply pump.
[0006] As a preferred solution, the filter adopts an MF backwash filter, the pipeline on the top of the filter is connected to the air compressor air pipe through the backwash air pump, and the bottom of the filter is connected to the backwash drainage pump through the drain pipe.
[0007] As a preferred solution, a sedimentation tank connected to the bottom end of the raw water tank is provided inside the left end of the machine base.
[0008] As a preferred solution, a flocculant cylinder is provided above the mixing and stirring cylinder, and the bottom end of the flocculant cylinder is connected to the top of the mixing and stirring cylinder through a flow input pump; stirring rods are provided inside the raw water tank, mixing and stirring cylinder, flocculant cylinder and produced water tank, and the upper end of the stirring rod extends out to drive and connect a stirring motor, and liquid level observation windows and liquid level meters are respectively provided on the top and front of the raw water tank, mixing and stirring cylinder, flocculant cylinder and produced water tank.
[0009] As a preferred solution, a measuring device is provided on the connecting pipeline between the second pressure water pump and the production water tank, and the measuring device includes a pressure gauge, a flow meter and a thermometer.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] The utility model uses a production line water that flows through a production line water pipe into a raw water tank for temporary storage. The wastewater is pumped into a mixing drum by a raw water delivery pump and mixed with flocculant input by a flow input pump. The mixing drum is internally mixed and stirred by a stirring motor to drive a stirring rod, so that the colloid and fine suspended matter therein are coagulated to form a larger colloid feather. The wastewater is then further input into a filter by a pressure water pump. The filter screen is used to directly intercept impurities in the wastewater, remove suspended matter and particulate matter in the water body, reduce turbidity, purify water quality, and reduce the generation of dirt, algae, rust, etc. in the system. The MF backwash filter can also automatically identify the degree of impurity deposition and send a signal to the backwash drainage pump for automatic sewage discharge.
[0012] After being filtered by the MF backwash filter, the second pressure water pump is turned on to transport it to the water production tank. The backwash water pump can also be used to return to the filter inside for filtration again through the backwash water pipe in conjunction with the air compressor air pipe under the operation of the backwash air pump. After repeated filtration, it enters the water production tank and is finally further adsorbed and filtered by the columnar activated carbon filter cartridge and zeolite filter by the constant pressure external water supply pump; then it is pumped out to complete the removal and filtration purification of colloidal corrosion products in industrial wastewater; it can reduce the sewage discharge pressure of end users and improve the utilization rate of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0014] Figure 2 This is a front view structural diagram of the utility model;
[0015] Figure 3 It is a schematic diagram of the longitudinal section structure of the present utility model.
[0016] Description of Figure Numbers:
[0017] 1. Raw water tank; 11. Production line water pipe; 12. Stirring motor; 13. Liquid level observation window; 14. Liquid level gauge; 15. Raw water delivery pump; 16. Stirring rod;
[0018] 2. Mixing drum; 21. Pressure water pump;
[0019] 3. Flocculant cartridge; 31. Flow input pump;
[0020] 4. Water production tank; 41. Backwash water pump; 42. Constant pressure external water supply pump; 43. Backwash water pipe;
[0021] 5. Filter; 51. Second pressure water pump; 52. Measuring device; 53. Backwash drainage pump;
[0022] 6. Columnar activated carbon filter cartridge;
[0023] 7. Air compressor air pipe; 71. Backwash air pump;
[0024] 8. Sedimentation tank; 9. Zeolite filter; 10. Machine base. DETAILED DESCRIPTION
[0025] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0026] Example 1
[0027] See also Figure 1-3The present invention provides the following technical solutions: a microsilicon particle wastewater recycling device, comprising a machine base 10, on which are mounted a raw water tank 1, a mixing drum 2, and a production water tank 4; the top of the raw water tank 1 is connected to a water pipe 11 from a production line; the bottom right end of the raw water tank 1 is connected to the top of the mixing drum 2 via a raw water delivery pump 15 via a pipeline; the mixing drum 2 is connected to a filter 5 provided on the machine base 10 via a pressure water pump 21 via a pipeline; the top of the filter 5 is connected to the top of the production water tank 4 via a second pressure water pump 51; The bottom left of the water production tank 4 is connected to the filter 5 via a backwash water pump 41 through a backwash water pipe 43. The bottom right of the water production tank 4 is connected to a columnar activated carbon filter cartridge 6 and a zeolite filter 9 via a constant pressure external water supply pump 42. The filter 5 adopts an MF backwash filter. The pipeline at the top of the filter 5 is connected to the air compressor air supply pipe 7 via a backwash air pump 71. The bottom of the filter 5 is connected to a backwash drainage pump 53 via a drainage pipe. A flocculant cartridge 3 is provided above the mixing drum 2. The bottom of the flocculant cartridge 3 is connected to the flow input pump 31. It is connected to the top of the mixing drum 2; the raw water tank 1, the mixing drum 2, the flocculant drum 3 and the produced water tank 4 are all provided with a stirring rod 16, the upper end of the stirring rod 16 extends out to drive and connect the stirring motor 12, and the raw water tank 1, the mixing drum 2, the flocculant drum 3 and the produced water tank 4 are respectively provided with a liquid level observation window 13 and a liquid level gauge 14 on the top and front; the water from the production line flows into the raw water tank 1 through the water pipe 11 of the production line and is temporarily stored, and the wastewater is pumped into the mixing drum 2 by the raw water delivery pump 15 to mix with the flocculant input by the flow input pump 31 The coagulant is inside the mixing drum 2, and the stirring motor 12 drives the stirring rod 16 to mix and stir, so that the colloid and fine suspended matter therein are coagulated to form a larger colloid feather; then the wastewater is further input into the filter 5 through the pressure water pump 21, and the filter screen is used to directly intercept impurities in the wastewater, remove suspended matter and particulate matter in the water body, reduce turbidity, purify water quality, and reduce the generation of dirt, bacteria, algae, rust, etc. in the system; the MF backwash filter can also automatically identify the degree of impurity deposition and send a signal to the backwash drainage pump 53 to automatically discharge sewage.
[0028] After being filtered by the MF backwash filter, the second pressure water pump 52 is turned on to transport the wastewater to the production water tank 4. The wastewater can also be returned to the inside of the filter 5 for filtration again by the backwash water pump 41 through the backwash water pipe 43 in conjunction with the air compressor air pipe 7 under the operation of the backwash air pump 71. After repeated filtration, it enters the production water tank 4 and is finally further adsorbed and filtered by the columnar activated carbon filter cartridge 6 and the zeolite filter 9 by the constant pressure external water supply pump 42; then it is pumped out to complete the removal and filtration purification of colloidal corrosion products in industrial wastewater; this can reduce the sewage discharge pressure of end users and improve the utilization rate of water resources.
[0029] In this embodiment, a sedimentation tank 8 connected to the bottom end of the raw water tank 1 is provided inside the left end of the machine base 10 .
[0030] In this embodiment, a measuring device 52 is provided on the connecting pipeline between the second pressure water pump 51 and the production water tank 4. The measuring device 52 includes a pressure gauge, a flow meter and a thermometer.
[0031] In addition, a primary filter is added to the pipeline between the raw water tank 1 and the raw water delivery pump 15 .
[0032] The working principle and use process of the present invention are as follows: When the present invention is in use, water from the production line flows into the raw water tank 1 through the production line water pipe 11 and is temporarily stored. The wastewater is pumped into the mixing drum 2 by the raw water delivery pump 15 and mixed with the flocculant input by the flow input pump 31. The mixing motor 12 drives the stirring rod 16 to mix and stir the colloids and fine suspended matter therein, so that the colloids and fine suspended matter therein are coagulated to form a larger colloid feather. The wastewater is then further input into the filter 5 through the pressure water pump 21. The filter screen is used to directly intercept impurities in the wastewater, remove suspended matter and particulate matter in the water body, reduce turbidity, purify water quality, and reduce the generation of dirt, bacteria, algae, rust, etc. in the system. The MF backwash filter can also automatically identify the degree of impurity deposition and send a signal to the backwash drainage pump 53 to automatically discharge sewage.
[0033] After being filtered by the MF backwash filter, the second pressure water pump 52 is turned on to transport the wastewater to the production water tank 4. The wastewater can also be returned to the inside of the filter 5 for filtration again by the backwash water pump 41 through the backwash water pipe 43 in conjunction with the air compressor air pipe 7 under the operation of the backwash air pump 71. After repeated filtration, it enters the production water tank 4 and is finally further adsorbed and filtered by the columnar activated carbon filter cartridge 6 and the zeolite filter 9 by the constant pressure external water supply pump 42; then it is pumped out to complete the removal and filtration purification of colloidal corrosion products in industrial wastewater; this can reduce the sewage discharge pressure of end users and improve the utilization rate of water resources.
[0034] The utility model controls the start and stop of the product water tank by the liquid level of the front water tank and the mixing drum in conjunction with the liquid level of the rear product water tank, and controls the execution of the backwash program by pressure difference control and timing logic control. It can monitor the operating status in real time and significantly improve the utilization efficiency of wastewater filtration and purification.
[0035] This utility model uses inorganic ceramic as the filter carrier, which is durable, pressure-resistant, resistant to strong acids and alkalis, has high filtration accuracy (10~100nm), strong anti-pollution performance, is easy to clean and restore, and has high structural strength.
[0036] Compared with other processes, it has high filtration accuracy, low operating costs, low water consumption, and small footprint. It can be customized according to customer site conditions. During normal operation, no pollutants are generated, and no full-time operators are required. The system recovery rate can reach 95-97%.
[0037] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A microsilicon particle wastewater recycling device, comprising a machine base (10), on which a raw water tank (1), a mixing drum (2), and a produced water tank (4) are mounted, characterized in that: The top of the raw water tank (1) is connected to a water pipe (11) from a production line. The bottom right end of the raw water tank (1) is connected to the top of a mixing drum (2) via a raw water delivery pump (15) through a pipeline. The mixing drum (2) is connected to a filter (5) arranged on a machine base (10) via a pressure water pump (21) through a pipeline. The top of the filter (5) is connected to the top of a production water tank (4) via a second pressure water pump (51). The bottom left end of the production water tank (4) is connected to the filter (5) via a backwash water pump (41) through a backwash water pipe (43). The bottom right end of the production water tank (4) is connected to a columnar activated carbon filter cartridge (6) and a zeolite filter (9) via a constant pressure external water supply pump (42).
2. The microsilicon particle wastewater recycling device according to claim 1, characterized in that: The filter (5) is an MF backwash filter. The pipeline at the top of the filter (5) is connected to the air compressor air supply pipe (7) via a backwash air supply pump (71), and the bottom of the filter (5) is connected to the backwash drainage pump (53) via a drainage pipe.
3. The microsilicon particle wastewater recycling device according to claim 1, characterized in that: A sedimentation tank (8) connected to the bottom end of the raw water tank (1) is provided inside the left end of the machine base (10).
4. The microsilicon particle wastewater recycling device according to claim 1, characterized in that: A flocculant cylinder (3) is provided above the mixing and stirring cylinder (2), and the bottom end of the flocculant cylinder (3) is connected to the top of the mixing and stirring cylinder (2) through a flow input pump (31); a stirring rod (16) is provided inside the raw water tank (1), the mixing and stirring cylinder (2), the flocculant cylinder (3) and the produced water tank (4); the upper end of the stirring rod (16) extends out and is driven to be connected to a stirring motor (12); a liquid level observation window (13) and a liquid level meter (14) are provided on the top and front of the raw water tank (1), the mixing and stirring cylinder (2), the flocculant cylinder (3) and the produced water tank (4), respectively.
5. The microsilicon particle wastewater recycling device according to claim 1, characterized in that: A measuring device (52) is provided on the connecting pipeline between the second pressure water pump (51) and the production water tank (4), and the measuring device (52) includes a pressure gauge, a flow meter and a thermometer.