Discharging detection device for continuous quenching production line of relieved gear box type heating furnace

By introducing an intermittent rotation structure and a mechanical gripper into the discharge detection device of the continuous quenching production line of a skived-tooth box-type heating furnace, automatic multi-faceted inspection of products is achieved, solving the problem of high labor consumption caused by manual transfer and improving inspection efficiency.

CN223357685UActive Publication Date: 2025-09-19TAIZHOU JIUZHENG IND FURNACE MANUFACTURING CO LTD
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Patent Information

Application Number
CN202422739607.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-19
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing skived-gear box-type heating furnace continuous quenching production line discharge detection device requires manual transfer of products for multi-station detection, resulting in high labor consumption and affecting detection efficiency.

Method used

A discharging detection device for a continuous quenching production line of a skived-gear box-type heating furnace was designed. The device adopted an intermittent rotation structure and a mechanical gripper. The drive motor drove the transmission structure to achieve multi-faceted automatic detection of the product, reducing manual intervention.

Benefits of technology

It realizes automatic inspection of multiple sides of products, improves inspection efficiency, reduces labor consumption, and enhances the automation level of the inspection device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of discharge detection, in particular to a discharge detection device for a continuous quenching production line of a relief gear box type heating furnace, which comprises a workbench, a protective cover is connected onto the end face of the workbench, and a conveying belt is connected onto the end face of the workbench and positioned in an inner cavity of the protective cover. An intermittent rotating structure is connected to the position, located on one side of the conveying belt, of the end face of the workbench, a detector is arranged on the position, located above the intermittent rotating structure, of the end face of the workbench, and a controller is connected to the side wall of the protective cover; according to the utility model, the intermittent rotating structure is arranged in the discharge detection device for the continuous quenching production line of the relieved gear box type heating furnace, so that the driving motor in the intermittent rotating structure is utilized to enable products to be subjected to multi-surface detection through the transmission structure, the multi-station detection of the products can be reduced, and the detection efficiency is further improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of discharging detection, in particular to a discharging detection device for a continuous quenching production line of a skived-gear box-type heating furnace. Background Art

[0002] The current skive-tooth box-type heating furnace continuous quenching production line discharge detection device needs to be carried out at multiple stations when testing products. During the testing process, the product needs to be manually transferred to the next process to test the other side of the product. In this process, too much labor is consumed, which affects the efficiency of the device detection. In view of the above problems, it is necessary to provide a skive-tooth box-type heating furnace continuous quenching production line discharge detection device. Utility Model Content

[0003] The purpose of the utility model is to provide a discharging detection device for a continuous quenching production line of a skived gear box type heating furnace, so as to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A discharging detection device for a continuous quenching production line of a skived-gear box-type heating furnace comprises a workbench, a protective cover connected to an end surface of the workbench, a conveyor belt connected to the end surface of the workbench and located in an inner cavity of the protective cover, an intermittent rotating structure connected to the end surface of the workbench and located on one side of the conveyor belt, a detector provided on the end surface of the workbench and located above the intermittent rotating structure, and a controller connected to a side wall of the protective cover;

[0006] The transmission mechanism is that one end of the driving member is connected to the other end of the driving member by a toothed connection, and the other end of the driving member is connected to the transmission mechanism, and the other end of the driving member is connected to the rotation of the gear train.

[0007] As a preferred solution of the present invention, the conveyor belt is connected to the controller via a wire and the connection is electrical.

[0008] As a preferred solution of the present invention, the detector is connected to the controller via a wire and the connection method is electrical connection, and the drive motor is connected to the controller via a wire and the connection method is electrical connection.

[0009] As a preferred solution of the present invention, the driving rod is connected to the bottom of the connecting bracket through a bearing seat, wherein the connection between the driving rod and the bearing seat is a rotational connection.

[0010] As a preferred solution of the present invention, the rotating lever and the intermittent shift groove are matched in a clearance fit, and the rotating lever is connected to the connecting bracket through a bearing seat, wherein the connection between the rotating lever and the bearing seat is a rotating connection.

[0011] As a preferred solution of the present invention, the mechanical gripper is connected to the controller via a wire and the connection is electrical.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] In the utility model, an intermittent rotation structure is provided in the discharge detection device of the continuous quenching production line of the skived-gear box-type heating furnace, so that the driving motor in the intermittent rotation structure is utilized through the transmission structure to enable the product to be inspected on multiple sides, which can reduce the number of multi-station inspections of the product and thereby improve the efficiency of the inspection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the positive and equal side structure of the utility model;

[0015] Figure 2 For this utility model Figure 1 Schematic diagram of part of the structure;

[0016] Figure 3 This is a schematic structural diagram of the intermittent rotation structure of the utility model;

[0017] Figure 4 For this utility model Figure 3 Schematic diagram of part of the structure.

[0018] In the figure: 1. workbench; 2. protective cover; 3. conveyor belt; 4. intermittent rotating structure; 5. detector; 6. controller; 401. connecting bracket; 402. driving motor; 403. driving rod; 404. rotating turntable; 405. intermittent turntable; 406. rotating lever; 407. intermittent slot; 408. rotating rod; 409. connecting turntable; 410. connecting connecting rod; 411. rotating connecting seat; 412. rotating rod; 413. rotating bevel gear; 414. fixing bevel gear; 415. mechanical gripper. DETAILED DESCRIPTION

[0019] The following will combine the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0020] To facilitate understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0021] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0022] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0023] For example, please refer to Figure 1-4 , the utility model provides a technical solution:

[0024] A discharge detection device for a continuous quenching production line of a skived-gear box-type heating furnace comprises a workbench 1, a protective cover 2 connected to the end surface of the workbench 1, a conveyor belt 3 connected to the end surface of the workbench 1 and located in the inner cavity of the protective cover 2, an intermittent rotating structure 4 connected to the end surface of the workbench 1 and located on one side of the conveyor belt 3, a detector 5 provided on the end surface of the workbench 1 and located above the intermittent rotating structure 4, and a controller 6 connected to the side wall of the protective cover 2;

[0025] Furthermore, the conveyor belt 3 is electrically connected to the controller 6 via a wire, and the detector 5 is electrically connected to the controller 6 via a wire, and the operation of the conveyor belt 3 and the detector 5 can be controlled by the controller 6;

[0026] In this embodiment, reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The intermittent rotation structure 4 includes a connecting bracket 401, which is connected to the bottom of the workbench 1. The bottom of the connecting bracket 401 is connected to a driving motor 402 through a connecting seat. The driving end of the driving motor 402 is connected to a driving rod 403 through a transmission. The other end of the driving rod 403 is connected to a rotating turntable 404. An intermittent turntable 405 is provided on one side of the rotating turntable 404. A rotating lever 406 is connected to the end surface of the rotating turntable 404. An intermittent dial groove 407 is provided on the intermittent turntable 405 and corresponds to the rotating lever 406. The middle of the intermittent turntable 405 is connected to the rotating turntable 406. A rotating rod 408 is connected to the center, the other end of the rotating rod 408 is connected to a connecting turntable 409, a plurality of connecting connecting rods 410 are connected to the side wall of the connecting turntable 409, the other end of the connecting connecting rod 410 is connected to a rotating connecting seat 411, the other end of the rotating connecting seat 411 is connected to a rotating rod 412, a rotating bevel gear 413 is connected to the side wall of the rotating bevel gear 413, a fixed bevel gear 414 is connected to the end surface of the workbench 1, and the other end of the rotating rod 412 is connected to a mechanical clamp 415;

[0027] Based on the above structure and the connection relationship of the above structure, the driving motor 402 is controlled by the controller 6. When the driving end of the driving motor 402 rotates, it drives the transmission, the driving rod 403, the rotating turntable 404, and the rotating lever 406 to rotate in sequence. When the rotating lever 406 rotates, it drives the intermittent turntable 405, the rotating rod 408, the connecting turntable 409, the multiple connecting connecting rods 410, the rotating connecting seat 411, the rotating rod 412, the rotating bevel gear 413, and the mechanical clamp 415 to rotate in a gap. When the rotating rod 412 rotates in a gap, the mechanical clamp 415 is driven to flip under the condition that the fixed bevel gear 414 is connected to the side wall of the rotating bevel gear 413;

[0028] Furthermore, the drive motor 402 is electrically connected to the controller 6 via a wire, and the mechanical gripper 415 is electrically connected to the controller 6 via a wire, and the operation of the drive motor 402 and the mechanical gripper 415 can be controlled by the controller 6;

[0029] Furthermore, the driving rod 403 is connected to the bottom of the connecting bracket 401 through the bearing seat, wherein the connection between the driving rod 403 and the bearing seat is a rotational connection, the matching mode between the rotating lever 406 and the intermittent lever groove 407 is a clearance fit, and the rotating rod 408 is connected to the connecting bracket 401 through the bearing seat, wherein the connection mode between the rotating rod 408 and the bearing seat is a rotational connection, so that the intermittent rotating structure 4 can operate smoothly when in use.

[0030] The working process of the present invention is as follows: when using the discharging detection device of the continuous quenching production line of the skived-tooth box-type heating furnace, first, the device is connected to the power supply so that the device is in a working state, the conveyor belt 3 is connected to the controller 6 through a wire and the connection mode is electrically connected, the detector 5 is connected to the controller 6 through a wire and the connection mode is electrically connected, the mechanical clamp 415 is connected to the controller 6 through a wire and the connection mode is electrically connected, and the product is clamped by the mechanical clamp 415, and the drive motor 402 is connected to the controller 6 through a wire and the connection mode is electrically connected. The drive motor 402 is started under the condition of a rotational connection, so that the driving end of the drive motor 402 rotates, and the driving end of the drive motor 402 is connected to a drive rod 403 through a transmission, and the drive rod 403 is connected to the bottom of the connecting bracket 401 through a bearing seat, wherein the connection mode of the drive rod 403 and the bearing seat is to drive the drive rod 403 to rotate under the condition of a rotational connection, and a rotating turntable 404 is connected to the other end of the drive rod 403, and an intermittent turntable 405 is provided on one side of the rotating turntable 404, and a rotating lever 406 is connected to the end surface of the rotating turntable 404. An intermittent shifting groove 407 is provided on the disk 405 and corresponds to the rotating shifting rod 406. The rotating shifting rod 406 and the intermittent shifting groove 407 are matched in a clearance fit manner to drive the intermittent turntable 405 to rotate intermittently. The rotating rod 408 is connected to the connecting bracket 401 through a bearing seat, wherein the connection manner of the rotating rod 408 and the bearing seat is a rotational connection to drive the rotating rod 408 to rotate intermittently. The other end of the rotating rod 408 is connected to a connecting turntable 409. A plurality of connecting connecting rods 410 are connected to the side wall of the connecting turntable 409. The other end of the connecting connecting rod 410 The end is connected with a rotating connecting seat 411, and the other end of the rotating connecting seat 411 is connected to a rotating rod 412, which drives the rotating rod 412 to rotate. When the rotating rod 412 rotates, a rotating bevel gear 413 is connected to the side wall of the rotating rod 412, and a fixed bevel gear 414 is connected to the side wall of the rotating bevel gear 413. The fixed bevel gear 414 is connected to the end face of the workbench 1. The other end of the rotating rod 412 is connected to a mechanical clamp 415, which drives the product on the mechanical clamp 415 to flip over, and then perform inspection work on multiple surfaces of the product.

[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A discharge detection device for a continuous quenching production line of a skived gear box type heating furnace, comprising a workbench (1), characterized in that: A protective cover (2) is connected to the end surface of the workbench (1), a conveyor belt (3) is connected to the end surface of the workbench (1) and located in the inner cavity of the protective cover (2), an intermittent rotating structure (4) is connected to the end surface of the workbench (1) and located on one side of the conveyor belt (3), a detector (5) is provided on the end surface of the workbench (1) and located above the intermittent rotating structure (4), and a controller (6) is connected to the side wall of the protective cover (2); The intermittent rotation structure (4) comprises a connecting bracket (401), the connecting bracket (401) is connected to the bottom of the workbench (1), the bottom of the connecting bracket (401) is connected to a driving motor (402) via a connecting seat, the driving end of the driving motor (402) is connected to a driving rod (403) via a transmission, the other end of the driving rod (403) is connected to a rotating turntable (404), an intermittent turntable (405) is provided on one side of the rotating turntable (404), a rotating lever (406) is connected to the end surface of the rotating turntable (404), an intermittent shifting groove (407) is provided on the intermittent turntable (405) and corresponds to the rotating lever (406), and the intermittent turntable (405) is provided with a plurality of intermittent shifting grooves (407). A rotating rod (408) is connected to the center of the rotating rod (408), the other end of the rotating rod (408) is connected to a connecting turntable (409), a plurality of connecting links (410) are connected to the side wall of the connecting turntable (409), the other end of the connecting link (410) is connected to a rotating connecting seat (411), the other end of the rotating connecting seat (411) is connected to a rotating rod (412), a rotating bevel gear (413) is connected to the side wall of the rotating rod (412), a fixed bevel gear (414) is connected to the side wall of the rotating bevel gear (413), the fixed bevel gear (414) is connected to the end face of the workbench (1), and the other end of the rotating rod (412) is connected to a mechanical clamp (415).

2. The discharge detection device for a continuous quenching production line of a skived gear box-type heating furnace according to claim 1, characterized in that: The conveyor belt (3) is connected to the controller (6) via a wire, and the connection is electrical.

3. The discharge detection device for a continuous quenching production line of a skived gear box-type heating furnace according to claim 1, characterized in that: The detector (5) is connected to the controller (6) via a wire and the connection is electrically connected. The drive motor (402) is connected to the controller (6) via a wire and the connection is electrically connected.

4. The discharge detection device for a continuous quenching production line of a skived gear box-type heating furnace according to claim 1, characterized in that: The driving rod (403) is connected to the bottom of the connecting bracket (401) through a bearing seat, wherein the driving rod (403) and the bearing seat are connected in a rotational manner.

5. The discharge detection device for a continuous quenching production line of a skived gear box-type heating furnace according to claim 1, characterized in that: The rotating lever (406) and the intermittent shifting groove (407) are matched in a clearance fit manner, and the rotating lever (408) is connected to the connecting bracket (401) through a bearing seat, wherein the connection manner of the rotating lever (408) and the bearing seat is a rotational connection.

6. The discharge detection device for a continuous quenching production line of a skived gear box-type heating furnace according to claim 1, characterized in that: The mechanical gripper (415) is connected to the controller (6) via a wire and the connection is electrical.