Alkaline water equipartition mechanism of wet cloth mercerizing machine
By designing an alkali water evenly distributing mechanism for the wet cloth mercerizing machine and using an alkali water spraying and stirring mechanism driven by a winding roller and a cylinder, the problem of uneven alkali water spraying is solved, uniform mercerizing treatment of the cloth and anti-precipitation of alkali water are achieved, thus improving the mercerizing effect.
Patent Information
- Application Number
- CN202422571459.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-24
AI Technical Summary
The existing lye water evenly distributing mechanism of the wet cloth mercerizing machine is not convenient for convenient reciprocating movement to evenly distribute the lye water, which affects the uniformity and effect of the mercerizing treatment of the cloth.
An alkali water evenly distributing mechanism including a soaking tank, a carrying plate, a winding roller, a limiting roller, a cylinder, a water pump, a water distributor and a stirring mechanism was designed. The uniform spraying of alkali water and uniform winding of the cloth were achieved through the rotation of the winding roller and the drive of the cylinder, and the precipitation of alkali water was prevented by the water pump and the stirring mechanism.
The convenient reciprocating movement and even spraying of lye water are realized, which improves the uniformity and effect of mercerizing of fabrics, prevents the precipitation of lye water, and improves the mercerizing quality of fabrics.
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Figure CN223357934U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equal distribution mechanisms, in particular to an alkaline water equal distribution mechanism for a wet cloth mercerizing machine. Background Art
[0002] Mercerizing machine is a kind of equipment used for processing fabrics. Its product structure includes cloth feeding rack, alkali solution impregnation system, flushing system, drying system and cloth discharging rack. The working principle of mercerizing machine is to send the fabric into alkali solution impregnation system. Under high temperature and high pressure, the fabric is soaked in alkali solution to make the fiber expand and loosen. Then the fabric is flushed to wash away the alkali solution remaining on the fabric. Finally, the fabric is sent to the drying system to dry and shape the fabric to complete the processing process. In order to make the fabric soaked in alkali solution more evenly, a alkali water equalizing mechanism of wet cloth mercerizing machine is proposed.
[0003] For example, the alkali water equalizing mechanism of a wet cloth mercerizing machine disclosed in the authorization announcement number CN219045035U includes a base plate, a bracket and an alkali water tank, the alkali water tank is fixedly mounted on the upper end of the base plate by the bracket, a chamber is provided inside the alkali water tank, the upper end of the alkali water tank is open, and the alkali water tank also includes a liquid inlet pipe, multiple sets of liquid discharge pipes, multiple sets of speed regulating valves and an alkali liquid conveying mechanism, the alkali liquid conveying mechanism is mounted on the rear part of the base plate, the output end of the alkali liquid conveying mechanism is connected to the input end of the liquid inlet pipe, the input ends of the multiple sets of liquid discharge pipes are all connected to the liquid inlet pipe, the multiple sets of speed regulating valves are respectively mounted on the multiple sets of liquid discharge pipes, and the output ends of the multiple sets of liquid discharge pipes are all located in the chamber of the alkali water tank;
[0004] Although the alkali solution is evenly distributed in the front and back parts of the alkali water tank chamber, the alkali solution concentration at each position in the alkali water tank chamber is consistent, which facilitates the mercerization of the cloth and has high reliability and practicality;
[0005] However, the problem that the existing evenly distributing mechanism is not conducive to convenient reciprocating movement and evenly distributing the alkali water during use is not solved, which is not conducive to uniform mercerizing of the cloth, thus affecting the effect of the mercerizing of the cloth. Utility Model Content
[0006] The purpose of the utility model is to provide an alkali water equalizing mechanism for a wet cloth mercerizing machine, so as to solve the problem in the above-mentioned background technology that the equalizing mechanism is not convenient for convenient reciprocating movement to evenly distribute the alkali water, which is not conducive to uniform mercerizing of the cloth and affects the effect of the mercerizing treatment of the cloth.
[0007] The top of the sliding panel also is provided with an interlocking structure, and the interlocking structures are connected with each other to form a circle, and the interlocking structures are connected with each other to form a circle.
[0008] Preferably, a support platform is installed on the outer wall of the soaking pool, and a water pump is installed on the top of the support platform.
[0009] Preferably, a water pipe is installed at the output end of the water pump, and a water hose is installed at the top end of the water pipe.
[0010] Preferably, a winding motor is installed on the outer wall of the supporting plate on one side of the winding roller, and the output end of the winding motor is connected to the winding roller.
[0011] Preferably, both ends of the winding roller are movably sleeved with support frames, and the support frames are fixedly connected to the bearing plate, and a sliding rod and a reciprocating screw rod are installed between the two sets of support frames.
[0012] Preferably, a driving motor is mounted on the outer wall of the support frame, and an output end of the driving motor is connected to the reciprocating screw.
[0013] Preferably, a moving block is mounted on the surface of the reciprocating screw, and the moving block is threadedly connected to the reciprocating screw, and the moving block is slidably connected to the slide rod, a water divider is installed on the top of the moving block, and a support plate is installed on the side wall of the moving block.
[0014] Preferably, four groups of flexible hoses are installed on the top of the water distributor, four groups of nozzles are installed inside the support plate, and the flexible hoses are connected to the nozzles respectively, and the water delivery hose is connected to the water distributor.
[0015] Compared with the prior art, the beneficial effects of the present invention are: the evenly distributing mechanism not only realizes the convenient reciprocating movement to evenly distribute the alkaline water, facilitates the uniform mercerizing treatment of the cloth, but also improves the effect of the mercerizing treatment of the cloth;
[0016] (1) firstly pouring alkaline water into the soaking tank, the cloth is pulled from the surfaces of the auxiliary roller, the right limit roller and the left limit roller to the surface of the winding roller in turn, the winding motor drives the winding roller to rotate, and the cloth is wound by the winding roller. While winding, the cloth is immersed in the alkaline water in the soaking tank for mercerizing. When the cloth moves to the winding roller position, in order to prevent the alkaline water inside the cloth from being lost, the alkaline water in the soaking tank is driven by a water pump to move through the water pipe to the inside of the water hose, and then enters the inside of the water distributor through the water hose, and is diverted from the water distributor through the flexible hose to the inside of the nozzle and sprayed out, so as to evenly spray the alkaline water on the cloth surface. The reciprocating screw is driven by the driving motor to rotate, and the reciprocating screw drives the moving block to move back and forth, and the moving block drives the nozzle to move back and forth through the support plate, so as to reciprocate and spray the cloth with alkaline water, so as to make the cloth mercerizing treatment more uniform.
[0017] (2) During the process of winding the cloth, the cylinder drives the push arm to move, the push arm drives the moving rod to move, and the moving rod drives the right limit roller to move through the shaft sleeve. With the cooperation of the winding roller, the right limit roller and the winding roller are used to tighten the cloth to make the cloth winding more uniform. The stirring mechanism is turned on and the stirring mechanism is used to stir the alkaline water inside the soaking tank to prevent the alkaline water from precipitating. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;
[0019] Figure 2 This is a three-dimensional perspective structural diagram of the soaking pool of the present invention;
[0020] Figure 3 This is a schematic diagram of the front cross-sectional structure of the present utility model;
[0021] Figure 4 This is a schematic diagram of the three-dimensional structure of the water divider of the utility model;
[0022] Figure 5 It is a schematic diagram of the three-dimensional structure of the right limiting roller of the utility model.
[0023] In the figure: 1. Soaking tank; 2. Loading plate; 3. Winding roller; 4. Auxiliary roller; 5. Stirring mechanism; 6. Support platform; 7. Water pump; 8. Water pipe; 9. Water hose; 10. Left limit roller; 11. Right limit roller; 12. Moving block; 13. Water distributor; 14. Support plate; 15. Sprinkler; 16. Flexible hose; 17. Slide rod; 18. Reciprocating screw rod; 19. Support frame; 20. Drive motor; 21. Winding motor; 22. Cylinder; 23. Moving rod; 24. Bushing; 25. Push arm; 26. Slider; 27. Slide rail. DETAILED DESCRIPTION
[0024] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-5 The utility model provides an embodiment: an alkali water evenly distributing mechanism of a wet cloth mercerizing machine, comprising a soaking tank 1 and a carrying plate 2, the top of the soaking tank 1 is symmetrically mounted with the carrying plate 2, and a winding roller 3 is movably mounted between the two sets of carrying plates 2, a left limiting roller 10 is movably mounted on the inner wall of the carrying plate 2 on one side of the winding roller 3, a shaft sleeve 24 is symmetrically slidably mounted on the inner wall of the carrying plate 2 on one side of the left limiting roller 10, and a right limiting roller 11 is movably mounted at the center position of the shaft sleeve 24, and a right limiting roller 11 is movably mounted on one side of the right limiting roller 11. Slide rails 27 are symmetrically installed on the inner wall of the carrying plate 2, and sliders 26 are slidably installed on the surface of the slide rails 27. Cylinders 22 are movably installed on the inner wall of the carrying plate 2 above the shaft sleeve 24. The cylinders 22 play a role of power drive. Push arms 25 are installed on the output ends of the cylinders 22. A moving rod 23 is installed on the top of the slider 26, and the push arms 25 are movably connected to the moving rod 23. Two sets of auxiliary rollers 4 are movably installed on the inner wall of the soaking tank 1, and a stirring mechanism 5 is installed at the center of the soaking tank 1.
[0026] First, pour alkaline water into the soaking tank 1, and pull the cloth from the surfaces of the auxiliary roller 4, the right limit roller 11 and the left limit roller 10 to the surface of the winding roller 3 in turn. Turn on the winding motor 21, and the winding motor 21 drives the winding roller 3 to rotate, and the winding roller 3 is used to reel the cloth. While reeling, the cloth is immersed in the alkaline water inside the soaking tank 1 for mercerizing. When the cloth moves to the position of the reeling roller 3, in order to prevent the alkaline water inside the cloth from being lost, turn on the water pump 7, and the water pump 7 drives the alkaline water inside the soaking tank 1 to move through the water pipe 8 to the inside of the water hose 9, and enters the inside of the water distributor 13 through the water hose 9, and passes from the water distributor 13 through the flexible The hose 16 is diverted to the inside of the nozzle 15 and sprayed out to evenly spray the lye water on the surface of the cloth. The drive motor 20 is turned on, and the drive motor 20 drives the reciprocating screw 18 to rotate. Under the threaded connection between the reciprocating screw 18 and the moving block 12, and under the sliding cooperation between the moving block 12 and the slide rod 17, the reciprocating screw 18 drives the moving block 12 to move back and forth, and the moving block 12 drives the nozzle 15 to move back and forth through the support plate 14 to spray the lye water on the cloth in a reciprocating manner, so that the mercerization treatment of the cloth is more uniform, realizing convenient reciprocating movement and evenly spraying the lye water, facilitating the uniform mercerization treatment of the cloth, and improving the effect of the mercerization treatment of the cloth;
[0027] A support platform 6 is installed on the outer wall of the soaking tank 1, and a water pump 7 is installed on the top of the support platform 6, which plays the role of power drive;
[0028] The output end of the water pump 7 is installed with a water pipe 8, and the top of the water pipe 8 is installed with a water hose 9;
[0029] A winding motor 21 is installed on the outer wall of the carrying plate 2 on one side of the winding roller 3. The winding motor 21 plays a role of power drive, and the output end of the winding motor 21 is connected to the winding roller 3. Both ends of the winding roller 3 are movably covered with support frames 19, and the support frames 19 are fixedly connected to the carrying plate 2, and a sliding rod 17 and a reciprocating screw rod 18 are installed between the two sets of support frames 19;
[0030] A drive motor 20 is mounted on the outer wall of the support frame 19. The drive motor 20 serves as a power drive, and the output end of the drive motor 20 is connected to the reciprocating screw 18. A moving block 12 is mounted on the surface of the reciprocating screw 18. The moving block 12 is threadedly connected to the reciprocating screw 18, and the moving block 12 is slidably connected to the slide rod 17. A water divider 13 is mounted on the top of the moving block 12, and a support plate 14 is mounted on the side wall of the moving block 12.
[0031] Four sets of flexible hoses 16 are installed on the top of the water distributor 13, and four sets of nozzles 15 are installed inside the support plate 14. The flexible hoses 16 are connected to the nozzles 15 respectively, and the water supply hose 9 is connected to the water distributor 13;
[0032] During the process of winding the cloth, the cylinder 22 is opened, and the cylinder 22 drives the push arm 25 to move. Under the sliding cooperation of the slider 26 and the slide rail 27, the push arm 25 drives the moving rod 23 to move, and the moving rod 23 drives the right limiting roller 11 to move through the shaft sleeve 24. Under the cooperation of the winding roller 3, the right limiting roller 11 and the winding roller 3 are used to tighten the cloth to make the cloth winding more uniform. The stirring mechanism 5 is turned on and the stirring mechanism 5 is used to stir the alkaline water inside the soaking tank 1 to prevent the alkaline water from precipitating.
[0033] Working principle: first pour alkaline water into the soaking tank 1, and pull the cloth from the surfaces of the auxiliary roller 4, the right limit roller 11 and the left limit roller 10 to the surface of the winding roller 3 in turn, turn on the winding motor 21, and the winding motor 21 drives the winding roller 3 to rotate, and the winding roller 3 is used to rewind the cloth. While rewinding, the cloth is immersed in the alkaline water inside the soaking tank 1 for mercerizing. When the cloth moves to the position of the rewinding roller 3, in order to prevent the alkaline water inside the cloth from being lost, the water pump 7 drives the alkaline water inside the soaking tank 1 to move through the water pipe 8 to the inside of the water hose 9, and enters the inside of the water distributor 13 through the water hose 9, and is diverted from the water distributor 13 through the flexible hose 16 to the inside of the nozzle 15 and sprayed out, so as to evenly spray the alkaline water on the surface of the cloth, and the driving motor 20 drives the reciprocating screw 18 to rotate, and the reciprocating screw 18 drives the moving block 12 to move back and forth, and the moving block 12 drives the nozzle 15 to move back and forth through the support plate 14 to reciprocate and spray the cloth with alkali water, so that the cloth is mercerized more evenly. In the process of cloth winding, the cylinder 22 drives the push arm 25 to move, and the push arm 25 drives the moving rod 23 to move, and the moving rod 23 drives the right limit roller 11 to move through the shaft sleeve 24. With the cooperation of the winding roller 3, the right limit roller 11 and the winding roller 3 are used to tighten the cloth to make the cloth winding more even. The stirring mechanism 5 is turned on, and the stirring mechanism 5 is used to stir the alkali water inside the immersion tank 1 to prevent the alkali water from precipitating, thereby completing the use of the alkali water equalizing mechanism of the cloth mercerizing machine.
Claims
1. A wet cloth mercerizing machine alkali water evenly distributing mechanism, comprising a soaking tank (1) and a carrying plate (2), characterized in that: A supporting plate (2) is symmetrically mounted on the top of the soaking tank (1), and a winding roller (3) is movably mounted between the two groups of supporting plates (2). A left limiting roller (10) is movably mounted on the inner wall of the supporting plate (2) on one side of the winding roller (3). A shaft sleeve (24) is symmetrically slidably mounted on the inner wall of the supporting plate (2) on one side of the left limiting roller (10), and a right limiting roller (11) is movably mounted at the center position of the shaft sleeve (24). Slide rails (24) are symmetrically mounted on the inner wall of the supporting plate (2) on one side of the right limiting roller (11). 7), a slider (26) is slidably mounted on the surface of the slide rail (27), a cylinder (22) is movably mounted on the inner wall of the bearing plate (2) above the shaft sleeve (24), a push arm (25) is mounted on the output end of the cylinder (22), a moving rod (23) is mounted on the top end of the slider (26), and the push arm (25) is movably connected to the moving rod (23), two sets of auxiliary rollers (4) are movably mounted on the inner wall of the soaking tank (1), and a stirring mechanism (5) is mounted at the center position of the soaking tank (1).
2. The alkali-water evenly distributing mechanism for a wet cloth mercerizing machine according to claim 1, characterized in that: A support platform (6) is installed on the outer wall of the soaking pool (1), and a water pump (7) is installed on the top of the support platform (6).
3. The alkali-water evenly distributing mechanism for a wet cloth mercerizing machine according to claim 2, characterized in that: The output end of the water pump (7) is equipped with a water delivery pipe (8), and the top end of the water delivery pipe (8) is equipped with a water delivery hose (9).
4. The alkali-water evenly distributing mechanism for a wet cloth mercerizing machine according to claim 1, characterized in that: A winding motor (21) is installed on the outer wall of the bearing plate (2) on one side of the winding roller (3), and the output end of the winding motor (21) is connected to the winding roller (3).
5. The alkali-water evenly distributing mechanism for a wet cloth mercerizing machine according to claim 1, characterized in that: Both ends of the winding roller (3) are movably fitted with support frames (19), and the support frames (19) are fixedly connected to the bearing plate (2), and a sliding rod (17) and a reciprocating screw rod (18) are installed between the two sets of support frames (19).
6. The alkali-water evenly distributing mechanism for a wet cloth mercerizing machine according to claim 5, characterized in that: A driving motor (20) is mounted on the outer wall of the support frame (19), and an output end of the driving motor (20) is connected to the reciprocating screw rod (18).
7. The alkali-water evenly distributing mechanism for a wet cloth mercerizing machine according to claim 5, characterized in that: A moving block (12) is mounted on the surface of the reciprocating screw (18), and the moving block (12) is threadedly connected to the reciprocating screw (18), and the moving block (12) is slidably connected to the slide rod (17). A water divider (13) is installed on the top of the moving block (12), and a support plate (14) is installed on the side wall of the moving block (12).
8. The alkali-water evenly distributing mechanism for a wet cloth mercerizing machine according to claim 7, characterized in that: Four groups of flexible hoses (16) are installed on the top of the water distributor (13), four groups of nozzles (15) are installed inside the support plate (14), and the flexible hoses (16) are respectively connected to the nozzles (15), and the water delivery hose (9) is connected to the water distributor (13).
Citation Information
Patent Citations
Alkaline water equipartition mechanism of wet cloth mercerizing machine
CN219045035U