Material leveling device for smelting chamber
By designing a combined structure of chutes, push rods, guide rods and turntables in the smelting chamber, the problem of uneven accumulation of manganese materials was solved, the uniform distribution of manganese materials was achieved, and the smelting efficiency and product quality were improved.
Patent Information
- Application Number
- CN202423311196.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-12-31
AI Technical Summary
The manganese material accumulates in the smelting chamber into a cone shape that is narrow at the top and wide at the bottom, resulting in uneven distribution of the manganese material.
A material leveling device for a smelting chamber is designed. Through the combined structure of a chute, a push rod, a guide rod and a turntable, the rotation of the turntable drives the push rod and the material rake to move horizontally back and forth in the manganese material pile, pushing the manganese material pile flat and making it evenly distributed.
The manganese material is evenly distributed in the smelting chamber, which improves the smelting efficiency and product quality.
Smart Images

Figure CN223361080U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of manganese smelting, and in particular to a material leveling device for a smelting chamber. Background Art
[0002] Manganese is a chemical element, a key transition metal, widely found in nature. It has a high melting point, good ductility and toughness, and is also highly chemically reactive. Manganese is widely used in industry. Firstly, manganese is a key alloying element in steel production, enhancing the steel's strength, hardness, and wear resistance. The addition of manganese is essential in the manufacture of high-performance steels such as alloy steel and stainless steel. Furthermore, manganese plays an important role in the chemical industry, electronics, and batteries. For example, manganese compounds can be used as catalysts in the synthesis of various chemicals. In the electronics field, manganese is used to manufacture magnetic materials and electronic components. And in the battery field, manganese, as an electrode material, provides energy storage for many rechargeable batteries.
[0003] During the manganese smelting process, technicians at Dounan Manganese Industry discovered that when manganese materials were introduced into the smelting chamber, they would gradually accumulate at the bottom of the smelting chamber, eventually forming a conical pile that was narrow at the top and wide at the bottom, resulting in uneven distribution of manganese materials in the smelting chamber. Utility Model Content
[0004] In order to solve or partially solve the problems existing in the related art, the present application provides a material leveling device for a smelting chamber.
[0005] To achieve the above objectives, this application is implemented through the following technical solutions:
[0006] A material leveling device for a smelting chamber includes a smelting chamber, and the material leveling device for a smelting chamber further includes:
[0007] A chute is fixed to the outside of the smelting chamber, with one end of the chute close to the smelting chamber open. A push rod is slidably installed in the chute. The end of the push rod located outside the smelting chamber is hinged to a guide rod. The end of the guide rod away from the push rod is hinged to a fixed seat, and the fixed seat is fixed to the turntable.
[0008] Among them, the end of the push rod away from the guide rod passes through and enters the smelting chamber to connect with the material rake, and the material rake is horizontally inserted into the conical manganese material pile. The turntable drives the fixed seat to rotate to drive the end of the guide rod away from the push rod to rotate around the turntable axis, thereby driving the push rod to slide back and forth in the slide groove, and then driving the material rake to reciprocate horizontally in the conical manganese material pile.
[0009] Optionally, the material rake comprises:
[0010] An arch yoke is provided with two pairs of rake teeth on one side of the arch yoke away from the push rod, and a plurality of rake nails are provided on the rake teeth.
[0011] Optionally, a large gear is provided below the turntable, the large gear is meshed with a small gear, and the gear shaft of the small gear is connected to the output shaft of the motor.
[0012] Optionally, the gear shaft of the pinion is connected to the output shaft of the motor through a coupling.
[0013] Optionally, the turntable is coaxial with the gearwheel.
[0014] The beneficial effects of the present application are as follows: when the present application is used, the turntable is rotated, and the turntable drives the fixed seat to rotate synchronously, and the fixed seat drives the end of the guide rod away from the push rod to rotate around the turntable axis, so that the end of the guide rod close to the push rod pushes the push rod to slide back and forth in the chute, and the push rod pushes the material rake to perform horizontal reciprocating motion in the conical manganese material pile, thereby flattening the conical material pile that is narrow at the top and wide at the bottom, so that the manganese material is evenly distributed in the smelting chamber.
[0015] It should be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present application. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The above and other objects, features and advantages of the present application will become more apparent through a more detailed description of exemplary embodiments of the present application in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present application.
[0017] Figure 1 1 is a schematic structural diagram of a material leveling device for a smelting chamber according to an embodiment of the present application;
[0018] Figure 2 Schematic diagram of the structure of the smelting chamber shown in the embodiment of the present application;
[0019] Figure 3 1 is a top view of a material rake shown in an embodiment of the present application;
[0020] Figure 4 This is a schematic diagram of the structure of large and small gears shown in an embodiment of the present application;
[0021] Figure 5 is a cross-sectional view of the large and small gears shown in an embodiment of the present application;
[0022] Reference numerals: 1 chute, 2 push rod, 3 guide rod, 4 fixed seat, 5 smelting chamber, 6 turntable, 7 material rake, 8 arch yoke, 9 rake teeth, 10 rake nails, 11 large gear, 12 small gear, 13 motor, 14 coupling, 15 discharge pipe. DETAILED DESCRIPTION
[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
[0025] In the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise expressly specified or limited. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0026] In the present invention, unless otherwise expressly specified or limited, when a first feature is "above" or "below" a second feature, it may mean that the first and second features are in direct contact, or that the first and second features are in indirect contact through an intermediary. Furthermore, when a first feature is "above," "above," or "above" a second feature, it may mean that the first feature is directly above or diagonally above the second feature, or simply means that the first feature is at a higher level than the second feature. When a first feature is "below," "below," or "below" a second feature, it may mean that the first feature is directly below or diagonally below the second feature, or simply means that the first feature is at a lower level than the second feature.
[0027] In the present invention, the terms "one embodiment", "some embodiments", "examples", "specific examples" or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0028] Although the embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and are not to be construed as limitations on the present invention. A person skilled in the art may change, modify, replace and modify the above embodiments within the scope of the present invention.
[0029] The above description is merely an optional embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application shall be included in the scope of protection of the present application.
[0030] In order to make the purpose, technical solutions and beneficial effects of the present application clearer, the preferred embodiments of the present application will be described in detail below with reference to the accompanying drawings to facilitate understanding by technical personnel.
[0031] Example 1:
[0032] See also Figure 1 and Figure 2 A material leveling device for a smelting chamber includes a smelting chamber 5, and the material leveling device for a smelting chamber includes:
[0033] A chute 1 is fixed to the outside of the smelting chamber 5. The chute 1 is open at one end close to the smelting chamber 5. A push rod 2 is slidably installed in the chute 1. The push rod 2 is hinged to a guide rod 3 at one end outside the smelting chamber 5. The guide rod 3 is hinged to a fixing seat 4 at the end away from the push rod 2. The fixing seat 4 is fixed to the turntable 6.
[0034] The end of the push rod 2 away from the guide rod 3 passes through and enters the smelting chamber 5 to be connected to the material rake 7. The material rake 7 is horizontally inserted into the conical manganese material pile. The turntable 6 drives the fixed seat 4 to rotate, thereby driving the end of the guide rod 3 away from the push rod 2 to rotate around the axis of the turntable 6, thereby driving the push rod 2 to slide back and forth in the chute 1, and further driving the material rake 7 to reciprocate horizontally in the conical manganese material pile.
[0035] Specifically, the feed pipe 15 extends into the smelting chamber 5. Below the feed pipe 15 is a conical material pile. A hole is opened on the side wall of the smelting chamber 5 to allow the push rod 2 to pass through. The hole is connected to the opening at one end of the chute 1 close to the smelting chamber 5. The push rod 2 is slidably connected to the hole. The push rod 2 extends into the smelting chamber 5 through the above opening and hole and is welded to the push rod 2, thereby improving the connection strength between the two. The material rake 7 is inserted into the conical manganese material pile and is located at a position slightly above the middle of the conical manganese material pile; the chute 1 matches the push rod 2, and the end of the push rod 2 located outside the smelting chamber 5 is hinged to the guide rod 3 via a hinge shaft. The end of the guide rod 3 away from the push rod 2 is hinged to the fixed seat 4 via a hinge shaft. The fixed seat 4 is fixed to the turntable 6 by bolts or welding.
[0036] During use, the turntable 6 is rotated, and the turntable 6 drives the fixed seat 4 to rotate synchronously. The fixed seat 4 drives the end of the guide rod 3 away from the push rod 2 to rotate around the axis of the turntable 6, so that the end of the guide rod 3 close to the push rod 2 pushes the push rod 2 to slide back and forth in the chute 1, and the push rod 2 pushes the material rake 7 to perform horizontal reciprocating motion in the conical manganese material pile, thereby flattening the conical material pile which is narrow at the top and wide at the bottom, so that the manganese material is evenly distributed in the smelting chamber.
[0037] It should be noted that the number of the flattening devices can be set according to the number of the feeding pipes 15 , and at least one set of flattening devices is arranged under each feeding pipe 15 .
[0038] Example 2:
[0039] See also Figures 1 to 5 Based on the first embodiment, optionally, the material rake 7 includes:
[0040] The yoke 8 has two pairs of rake teeth 9 on one side of the yoke 8 away from the push rod 2 , and a plurality of rake nails 10 are provided on the rake teeth 9 .
[0041] Specifically, the middle part of the yoke 8 is fixedly connected to the end of the push rod 2 away from the guide rod 3, one end of the rake tooth 9 is fixedly connected to the side of the arch yoke 8 away from the push rod 2, and the rake nail 10 is fixed to the lower end surface of the rake tooth 9. Such an arrangement enables the push rod 2 to slide back and forth, driving the arch yoke 8, rake teeth 9 and rake nails 10 to perform horizontal reciprocating motion in the conical manganese material pile, thereby spreading the material pile evenly.
[0042] Optionally, a large gear 11 is provided below the turntable 6 , the large gear 11 is meshed with a small gear 12 , and the gear shaft of the small gear 12 is connected to the output shaft of the motor 13 .
[0043] Specifically, the end of the gear shaft of the pinion 12 away from the turntable 6 is fixedly connected to the output shaft of the motor 13. The pinion 12 is the driving wheel, and the pinion 12 and the large gear 11 are engaged with each other. The large gear 11 is the driven wheel. In this way, the motor 13 drives the pinion 12 to rotate to drive the large gear 11 to rotate. Through the engagement of the large and small gears, the speed is reduced to avoid the turntable 6 from rotating too fast.
[0044] Optionally, the gear shaft of the pinion 12 is connected to the output shaft of the motor 13 through a coupling 14 .
[0045] Specifically, both ends of the coupling 14 are fixedly connected to the gear shaft of the pinion 12 and the output shaft of the motor 13 , respectively. In this way, the pinion 12 and the motor 13 achieve power transmission.
[0046] Optionally, the turntable 6 is coaxial with the large gear 11 .
[0047] Specifically, the turntable 6 and the large gear 11 share the same shaft, so the two constitute a transmission structure. The turntable 6 can be driven by the large gear 11, and the angular velocities of the two are consistent.
[0048] It should be noted that, in this embodiment, the installation and fixation of the large and small gears are achieved through the bearing seat. The installation method of the bearing and the structure of the bearing seat are existing technologies and will not be further elaborated here.
[0049] To sum up, the present application rotates the turntable 6, and the turntable 6 drives the fixed seat 4 to rotate synchronously. The fixed seat 4 drives the guide rod 3 to rotate around the axis of the turntable 6 at one end away from the push rod 2, so that the guide rod 3 close to the push rod 2 pushes the push rod 2 to slide back and forth in the chute 1, and the push rod 2 pushes the material rake 7 to perform horizontal reciprocating motion in the conical manganese material pile, thereby flattening the conical material pile that is narrow at the top and wide at the bottom, so that the manganese material is evenly distributed in the smelting chamber; the present application achieves speed reduction through the engagement of large and small gears to avoid excessive rotation speed of the turntable 6.
[0050] Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solutions of the present application and are not limiting. Although the present application has been described in detail through the above preferred embodiments, those skilled in the art should understand that various changes can be made in form and details without departing from the scope defined by the claims of the present application; the dimensions of the drawings are not related to the specific objects, and the dimensions of the objects can be changed arbitrarily.
Claims
1. A material leveling device for a smelting chamber, comprising a smelting chamber (5), characterized in that: The material leveling device for the smelting chamber further comprises: A chute (1) is fixed on the outside of the smelting chamber (5), the chute (1) is open at one end close to the smelting chamber (5), a push rod (2) is slidably mounted in the chute (1), the push rod (2) is hingedly connected to the end thereof located outside the smelting chamber (5), the guide rod (3) is hingedly connected to the end thereof away from the push rod (2), and the fixed seat (4) is fixed on the turntable (6); The end of the push rod (2) away from the guide rod (3) penetrates and enters the smelting chamber (5) to be connected with the material rake (7), and the material rake (7) is horizontally inserted into the conical manganese material pile. The turntable (6) drives the fixed seat (4) to rotate, thereby driving the end of the guide rod (3) away from the push rod (2) to rotate around the axis of the turntable (6), thereby driving the push rod (2) to slide back and forth in the chute (1), and further driving the material rake (7) to move back and forth horizontally in the conical manganese material pile.
2. The material leveling device for a smelting chamber according to claim 1, characterized in that: The material rake (7) comprises: An arch yoke (8) is provided with two pairs of rake teeth (9) on one side of the arch yoke (8) away from the push rod (2), and a plurality of rake nails (10) are provided on the rake teeth (9).
3. The material leveling device for a smelting chamber according to claim 1, characterized in that: A large gear (11) is provided below the turntable (6), the large gear (11) is meshed with a small gear (12), and the gear shaft of the small gear (12) is connected to the output shaft of the motor (13).
4. The material leveling device for a smelting chamber according to claim 3, characterized in that: The gear shaft of the pinion (12) is connected to the output shaft of the motor (13) through a coupling (14).
5. The flat material device for a smelting chamber according to claim 1 or 2, characterized in that: The rotating disk (6) is coaxial with the large gear (11).