Device for testing bearing capacity of safety rope in high-temperature environment
By designing a safety rope high-temperature environment load-bearing capacity test device, the problem that the existing technology cannot test the safety rope's high-temperature load-bearing capacity is solved, flexible testing and stable fixation in a high-temperature environment are achieved, ensuring the load-bearing capacity test of the safety rope under high-temperature conditions.
Patent Information
- Application Number
- CN202422491173.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-15
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-10-15
AI Technical Summary
Existing technologies cannot effectively test the load-bearing capacity of safety ropes in high-temperature environments, which affects the safety of users.
A device for testing the load-bearing capacity of a safety rope in a high-temperature environment was designed. It included a heating box, a silicon carbide ceramic plate, a heating wire, a heat spreader, and fins. Temperature regulation and load-bearing capacity adjustment were achieved through a servo motor, a slide, a linear guide module, and a threaded rod. The safety rope was fixed in place with the positioning thread column and positioning disc.
It realizes flexible testing of the load-bearing capacity of the safety rope under different high-temperature environments, improves the flexibility and applicability of the test, and ensures the stability and reliability of the safety rope under high-temperature conditions.
Smart Images

Figure CN223361931U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of safety rope performance testing, in particular to a device for testing the bearing capacity of a safety rope in a high-temperature environment. Background Art
[0002] The safety rope is woven from synthetic fibers. It is an auxiliary rope used to connect to a safety belt and has a double protection function to ensure safety. It is usually used for aerial operations such as construction, installation, and maintenance. It is suitable for field electricians, construction workers, telecommunications workers, wire maintenance and other types of work, playing an important protective role. Most synthetic fibers such as nylon and polyester will gradually lose their strength and elasticity at high temperatures. Long-term exposure to high temperature environments or sudden high temperatures may cause the fibers to soften, melt or become brittle, thereby greatly reducing the load-bearing capacity and tensile strength of the safety rope. The load-bearing capacity of the safety rope directly affects the life safety of the user. Usually, when testing the load-bearing capacity of the safety rope, the test environment is at room temperature, and it is impossible to test the load-bearing capacity under different high-temperature environments. Therefore, a safety rope high-temperature environment load-bearing capacity test device is provided. Utility Model Content
[0003] The purpose of the utility model is to provide a device for testing the bearing capacity of a safety rope in a high temperature environment, so as to solve the problems raised in the above background technology.
[0004] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a safety rope high-temperature environment bearing capacity testing device, comprising a base, a display screen controller is installed at the front end of the base, a chassis is installed at the top of the base, and a chassis door is installed at the front end of the chassis, a ceramic insulation board is installed on the inner wall of the chassis, a temperature sensor is installed on one side of the interior of the chassis, a servo motor and a junction box are installed on the top of the chassis, a column is installed inside the chassis, and a slide is installed on the outside of the column, a tension sensor is installed at the bottom end of the slide, and a connecting ring is installed at the bottom end of the tension sensor, heating boxes are installed on both sides of the interior of the chassis, and a silicon carbide ceramic plate is installed inside the heating box, an installation groove is provided inside the silicon carbide ceramic plate, and a heating wire is installed inside the installation groove, a heat spreader is installed on one side of the heating box, and fins are provided on the outside of the heat spreader.
[0005] Preferably, the two groups of heating boxes are symmetrically distributed inside the chassis, and the mounting grooves are distributed in an "S" shape inside the silicon carbide ceramic plate.
[0006] Preferably, the fins are provided in several groups, and the fins are arranged and distributed at equal intervals on the heat spreader.
[0007] Preferably, the servo motor, the tension sensor, and the heating wire are all electrically connected to the junction box via wires, and the junction box is electrically connected to the display screen controller via wires.
[0008] Preferably, a slide groove is provided inside the column, and a threaded rod is installed inside the slide groove, a fixed connection is formed between the top end of the threaded rod and the servo motor, a threaded sleeve is installed at the rear end of the slide, and a threaded connection is formed between the threaded sleeve and the threaded rod.
[0009] Preferably, two sets of linear guide rail modules are installed between the column and the slide, and the linear guide rail modules are symmetrically distributed on both sides of the column.
[0010] Preferably, a positioning thread column is installed on the outer side of the bottom end of the column, and the position of the positioning thread column corresponds to the position of the connecting ring. A positioning disc is installed on the outer side of the positioning thread column, and the interior of the positioning disc is provided with an internal thread. An external thread is provided on the outer side of the positioning thread column, and a threaded connection is formed between the positioning thread column and the positioning disc.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] (1) The test temperature can be adjusted by arranging a heating box, a silicon carbide ceramic plate, a heating wire, a mounting slot, a heat soaking plate and fins. The display controller can set the temperature of the heating wire. The mounting slots are arranged in an "S" shape, which evenly distributes the heating wire inside the heating box. The heating wire heats up the heat soaking plate quickly, avoiding direct heating of the air and causing a large temperature difference. At the same time, the distribution of the fins increases the contact area with the air, quickly heats the test environment, and controls it at a specified temperature to adapt to tests in different high-temperature environments, thereby improving the flexibility of use.
[0013] (2) The load-bearing capacity is adjusted by providing a servo motor, a slide, a linear guide module, a slide, and a threaded rod. The operation of the servo motor drives the threaded rod to rotate, and cooperates with the distribution of the linear guide module to limit the movement direction of the slide and the threaded sleeve, driving the slide to move vertically, and adjusting the load-bearing tension value of the safety rope to adapt to safety ropes with different parameters, thereby improving applicability;
[0014] (3) By providing a column, a connecting ring, a positioning thread column and a positioning disc, the safety rope can be quickly fixed. The setting of the connecting ring facilitates the rapid bundling of the safety rope, and the other end of the safety rope can be wrapped around the positioning thread column. The safety rope is clamped by cooperating with the rotation of the positioning disc, preventing the safety rope from loosening, thereby facilitating the rapid fixing of the safety rope. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0016] Figure 1 This is a front view structural diagram of the utility model;
[0017] Figure 2 This is a side structural diagram of the present utility model;
[0018] Figure 3 This is a schematic diagram of a partial cross-sectional structure of the utility model;
[0019] Figure 4 This is a schematic diagram of a partial cross-sectional structure of a chassis in a side view of the present invention;
[0020] Figure 5 It is a schematic diagram of a partial cross-sectional structure of a heating box in a side view of the present invention.
[0021] Description of reference numerals in the figures:
[0022] 1. Machine base; 2. Machine chassis; 3. Box door; 4. Servo motor; 5. Junction box; 6. Display controller; 7. Temperature sensor; 8. Heating box; 9. Ceramic insulation board; 10. Column; 11. Slide; 12. Linear guide module; 13. Slide; 14. Tension sensor; 15. Connecting ring; 16. Positioning threaded column; 17. Positioning disc; 18. Threaded rod; 19. Threaded sleeve; 20. Silicon carbide ceramic plate; 21. Heating wire; 22. Mounting slot; 23. Heat sink; 24. Fin. DETAILED DESCRIPTION
[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0024] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0025] See also Figure 1-5 , the utility model provides an embodiment: a safety rope high temperature environment bearing capacity testing device, including a base 1, a display screen controller 6 is installed at the front end of the base 1, a chassis 2 is installed on the top of the base 1, and a box door 3 is installed at the front end of the chassis 2, a ceramic insulation board 9 is installed on the inner side wall of the chassis 2, a temperature sensor 7 is installed on one side of the inside of the chassis 2, a servo motor 4 and a junction box 5 are installed on the top of the chassis 2, a column 10 is installed inside the chassis 2, and a slide 13 is installed on the outside of the column 10, a tension sensor 14 is installed at the bottom end of the slide 13, and a connecting ring 15 is installed at the bottom end of the tension sensor 14, a heating box 8 is installed on both sides of the inside of the chassis 2, and a silicon carbide ceramic is installed inside the heating box 8. Ceramic plate 20, a mounting groove 22 is provided inside the silicon carbide ceramic plate 20, and a heating wire 21 is installed inside the mounting groove 22, a heat spreader 23 is installed on one side of the heating box 8, and fins 24 are provided on the outside of the heat spreader 23, two groups of heating boxes 8 are symmetrically distributed inside the chassis 2, the mounting grooves 22 are distributed in an "S" shape inside the silicon carbide ceramic plate 20, several groups of fins 24 are provided, and the fins 24 are evenly spaced on the heat spreader 23, the servo motor 4, the tension sensor 14, and the heating wire 21 are electrically connected to the junction box 5 through wires, and the junction box 5 is electrically connected to the display screen controller 6 through wires, and the display screen controller 6 can set the generation temperature of the heating wire 21;
[0026] Specifically, as shown in the figure, when in use, the heat is generated by the heating wire 21 to quickly heat the heat plate 23, avoiding direct heating of the air and causing a large temperature difference. At the same time, the distribution of the fins 24 increases the contact area with the air, quickly heating the test environment and controlling it at a specified temperature to adapt to tests in different high-temperature environments.
[0027] A slide groove 11 is provided inside the column 10, and a threaded rod 18 is installed inside the slide groove 11. The top end of the threaded rod 18 is fixedly connected to the servo motor 4. A threaded sleeve 19 is installed at the rear end of the slide 13, and a threaded connection is formed between the threaded sleeve 19 and the threaded rod 18. Two sets of linear guide modules 12 are installed between the column 10 and the slide 13, and the linear guide modules 12 are symmetrically distributed on both sides of the column 10, so that the slide 13 can move vertically smoothly on the outside of the column 10.
[0028] Specifically, as shown in the figure, when in use, the servo motor 4 drives the threaded rod 18 to rotate, and cooperates with the distribution of the linear guide module 12 to limit the movement direction of the slide 13 and the threaded sleeve 19, driving the slide 13 to move vertically, thereby adjusting the load-bearing tension value of the safety rope;
[0029] A positioning threaded column 16 is installed on the outside of the bottom end of the column 10, and the position of the positioning threaded column 16 corresponds to the position of the connecting ring 15. A positioning disc 17 is installed on the outside of the positioning threaded column 16, and the interior of the positioning disc 17 is provided with an internal thread, and the outside of the positioning threaded column 16 is provided with an external thread, and a threaded connection is formed between the positioning threaded column 16 and the positioning disc 17. The rotation of the positioning disc 17 can form a clamping effect to clamp and position the safety rope;
[0030] Specifically, as shown in the figure, when in use, the connection ring 15 is provided to facilitate the quick bundling of the safety rope, and the other end of the safety rope can be wrapped around the positioning threaded column 16, and the safety rope is clamped by cooperating with the rotation of the positioning disc 17 to prevent the safety rope from loosening.
[0031] Working principle: When in use, first, connect the safety rope high temperature environment bearing capacity test device to an external power source, take out the safety rope to be tested, tie one end of the safety rope to the connecting ring 15, and wrap the other end of the safety rope around the positioning threaded column 16, control the handle on the outside of the positioning disc 17 to rotate, drive the positioning disc 17 to clamp and fix the safety rope, then close the upper box door 3, and operate the display controller 6 to set the temperature of the heating wire 21. The heating wire 21 is energized to generate heat, and quickly heats the heat soaking plate 23, avoiding direct heating of the air and causing temperature to rise. There is a large difference in temperature. At the same time, the distribution of the fins 24 increases the contact area with the air, quickly heats up the test environment, and controls it at the specified temperature. Then, control the servo motor 4 to operate, drive the threaded rod 18 to rotate, cooperate with the distribution of the linear guide module 12, limit the moving direction of the slide 13 and the threaded sleeve 19, drive the slide 13 to move vertically, and adjust the load-bearing tension value of the safety rope. At this time, observe the status of the safety rope inside the chassis 2 through the observation window on the box door 3, test the high temperature environment load-bearing capacity of the safety rope, and finally complete the use of the test device.
[0032] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A device for testing the bearing capacity of a safety rope in a high temperature environment, comprising a base (1), characterized in that: A display screen controller (6) is installed at the front end of the base (1), a cabinet (2) is installed at the top end of the base (1), and a cabinet door (3) is installed at the front end of the cabinet (2), a ceramic insulation board (9) is installed on the inner side wall of the cabinet (2), a temperature sensor (7) is installed on one side of the interior of the cabinet (2), a servo motor (4) and a junction box (5) are installed at the top end of the cabinet (2), a column (10) is installed inside the cabinet (2), and a slide (13) is installed on the outer side of the column (10), and the slide ( 13), a tension sensor (14) is installed at the bottom end of the tension sensor (14), and a connecting ring (15) is installed at the bottom end of the tension sensor (14), heating boxes (8) are installed on both sides of the interior of the chassis (2), and a silicon carbide ceramic plate (20) is installed inside the heating box (8), a mounting groove (22) is provided inside the silicon carbide ceramic plate (20), and a heating wire (21) is installed inside the mounting groove (22), a heat spreader (23) is installed on one side of the heating box (8), and fins (24) are provided on the outside of the heat spreader (23).
2. A safety rope high temperature environment bearing capacity testing device according to claim 1, characterized in that: The two groups of heating boxes (8) are symmetrically distributed inside the chassis (2), and the mounting grooves (22) are distributed in an "S" shape inside the silicon carbide ceramic plate (20).
3. The device for testing the load-bearing capacity of a safety rope in a high-temperature environment according to claim 1, characterized in that: The fins (24) are provided in a plurality of groups, and the fins (24) are arranged and distributed at equal intervals on the heat spreader (23).
4. The device for testing the load-bearing capacity of a safety rope in a high-temperature environment according to claim 1, characterized in that: The servo motor (4), the tension sensor (14), and the heating wire (21) are all electrically connected to the junction box (5) via wires, and the junction box (5) is electrically connected to the display screen controller (6) via wires.
5. The device for testing the load-bearing capacity of a safety rope in a high-temperature environment according to claim 1, characterized in that: A slide groove (11) is provided inside the column (10), and a threaded rod (18) is installed inside the slide groove (11), and a top end of the threaded rod (18) is fixedly connected to the servo motor (4). A threaded sleeve (19) is installed at the rear end of the slide (13), and a threaded connection is formed between the threaded sleeve (19) and the threaded rod (18).
6. The device for testing the load-bearing capacity of a safety rope in a high-temperature environment according to claim 1, characterized in that: Two sets of linear guide rail modules (12) are installed between the column (10) and the slide (13), and the linear guide rail modules (12) are symmetrically distributed on both sides of the column (10).
7. The device for testing the load-bearing capacity of a safety rope in a high-temperature environment according to claim 1, characterized in that: A positioning threaded column (16) is installed on the outer side of the bottom end of the column (10), and the position of the positioning threaded column (16) corresponds to the position of the connecting ring (15). A positioning disc (17) is installed on the outer side of the positioning threaded column (16), and the interior of the positioning disc (17) is provided with an internal thread. The outer side of the positioning threaded column (16) is provided with an external thread, and a threaded connection is formed between the positioning threaded column (16) and the positioning disc (17).