Cooling and air-drying device for aluminum profile machining

Abstract

The utility model relates to the technical field of aluminum profile processing, and discloses a cooling and air-drying device for aluminum profile processing, which comprises two bases, an air-drying chamber is fixedly connected to the tops of the two bases, an air deflector is connected to the interior of the air-drying chamber through an adjusting assembly, an air bellow is arranged in the air-drying chamber, the air bellow is located right above the air deflector, and the air-drying chamber is connected with the air deflector through an adjusting assembly. A mounting frame is fixedly connected to the top of the air drying chamber, a mounting frame is connected to the mounting frame through a mounting assembly, a filter screen is arranged on the inner wall of the upper portion of the mounting frame, and a storage box is fixedly connected to the tops of the two bases. According to the aluminum profile air-drying device, spraying cooling is conducted on aluminum profiles on a conveying belt below through a spray head below the storage box, the opening angle of an air guide plate at the bottom of the air-drying chamber can be controlled by rotating a rocking wheel, and the mounting frame and a filter screen are connected with the mounting frame through a fixing nut and a bidirectional threaded rod in the mounting frame; and the air bellow can be prevented from polluting the surface of the aluminum profile by dust particles carried in the air.

Description

Technical Field

[0001] The utility model relates to the technical field of aluminum profile processing, in particular to a cooling and air-drying device for aluminum profile processing. Background Art

[0002] Aluminum profiles are widely used in construction, transportation, electronics, and mechanical processing due to their lightweight, high strength, excellent electrical and thermal conductivity, and decorative properties. The aluminum profile processing process includes melting, extrusion, cooling, and air-drying. Cooling and air-drying are crucial steps in the aluminum profile processing process, directly impacting the product's surface quality and subsequent processing efficiency.

[0003] Currently, cooling and air-drying systems used in aluminum profile processing typically utilize a combination of water cooling and air drying. After extrusion, the aluminum profile is first rapidly cooled using water cooling to stabilize its shape and enhance its strength. Subsequently, an air-drying system removes surface moisture, ensuring the profile is dry and clean in preparation for subsequent surface treatment or packaging. However, when processing large or complex aluminum profiles, existing air-drying systems can be inefficient, failing to promptly remove moisture from the profile grooves.

[0004] Therefore, when processing large-area or complex-shaped aluminum profiles, the existing air-drying device may have low drying efficiency and cannot remove the moisture in the aluminum profile groove in time. A cooling air-drying device for aluminum profile processing is needed to solve the above problem. Utility Model Content

[0005] In order to solve the problem in the prior art that when processing aluminum profiles with large areas or complex shapes, the existing air-drying device may have low air-drying efficiency and cannot remove the moisture in the grooves of the aluminum profiles in time, the present application provides a cooling air-drying device for aluminum profile processing.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A cooling and drying device for aluminum profile processing includes two bases, the tops of the two bases are fixedly connected to a drying chamber, the interior of the drying chamber is connected to an air guide plate through an adjusting component, a bellows is provided inside the drying chamber, the bellows is located directly above the air guide plate, the top of the drying chamber is fixedly connected to a mounting rack, the mounting rack is connected to a mounting frame through a mounting component, a filter is provided on the inner wall above the mounting frame, the tops of the two bases are fixedly connected to a storage box, the storage box is located directly in front of the drying chamber, the bottom of the storage box is fixedly connected, and the bottom of the diversion pipe is fixedly connected to multiple nozzles.

[0008] As a further improvement of the present invention, the adjustment assembly includes a transmission rod 1 rotatably connected to the interior of the drying chamber and a transmission rod 2 rotatably connected to the interior of the drying chamber, the transmission rod 2 is located directly below the transmission rod 1, and two adjustment gears are provided on the outer periphery of the transmission rod 1 and the transmission rod 2, and the adjustment gear on the transmission rod 1 is engaged with the adjustment gear on the transmission rod 2.

[0009] As a further improvement of the present invention, a transmission box is fixedly connected to the rear of the drying chamber, a connecting rod is rotatably connected inside the transmission box, and bevel gears are fixedly connected to the outer periphery of the connecting rod and the rear end of the transmission rod, and the two bevel gears are meshed with each other.

[0010] As a further improvement of the present invention, the mounting assembly includes two bidirectional threaded rods rotatably connected to the interior of the mounting frame, and both ends of the outer circumference of the two bidirectional threaded rods are threadedly connected with fixing nuts.

[0011] As a further improvement of the present invention, a knob is provided on the right outer wall of the mounting frame, and the knob is fixedly connected to the right end of the bidirectional threaded rod. Two limit members are provided on the outer periphery of the two bidirectional threaded rods.

[0012] As a further improvement of the present invention, a rocking wheel is provided on the left outer wall of the transmission box, and the rocking wheel is fixedly connected to the left end of the connecting rod.

[0013] As a further improvement of the present invention, the rear end of the storage box is connected to a cooling chamber through water pipe 1, the rear end of the cooling chamber is connected to a water tank through water pipe 2, the top of the water tank is fixedly connected to a collecting tank, the top of the collecting tank is fixedly connected to a side close to the two bases, and water pumps are provided on the outer periphery of water pipe 1 and water pipe 2.

[0014] As a further improvement of the present invention, a conveyor belt is provided on the side close to the two bases, two rotating shafts are provided inside the conveyor belt, a motor is provided on the top of the front base, the motor driving end is fixedly connected to the front end of the left rotating shaft, and a drainage hole is provided on the surface of the conveyor belt.

[0015] In summary, compared with the prior art, this application has at least one of the following beneficial technical effects:

[0016] 1. In the present invention, the nozzle below the storage box is used to spray and cool the aluminum profiles on the conveyor belt below, and then the aluminum profiles are moved to the bottom of the drying chamber at the rear through the conveyor belt. The opening angle of the air guide plate at the bottom of the drying chamber can be controlled by rotating the wheel, thereby removing the residual moisture in the groove of the aluminum profile, ensuring the surface quality and precision of the aluminum profile.

[0017] 2. In the present invention, when the bellows inside the air-drying chamber is working, in order to prevent the bellows from carrying dust particles in the air and polluting the surface of the aluminum profile on the conveyor belt as the bellows operate, a filter is installed above the air-drying chamber through a mounting frame to filter the dust particles in the air, and the mounting frame and the filter can be removed from the mounting frame through the fixing nuts and bidirectional threaded rods inside the mounting frame to clean the filter. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is an axonometric diagram of a cooling and air-drying device for aluminum profile processing proposed by the present invention;

[0019] Figure 2 This is a schematic diagram of the water circulation structure of a cooling and air-drying device for aluminum profile processing proposed by the present invention;

[0020] Figure 3 This is a schematic diagram of the nozzle structure of a cooling and air-drying device for aluminum profile processing proposed by the present invention;

[0021] Figure 4 This is a schematic diagram of the internal structure of a mounting frame for a cooling and air-drying device for aluminum profile processing proposed in the present invention;

[0022] Figure 5 This is a schematic diagram of the installation assembly structure of a cooling and air-drying device for aluminum profile processing proposed by the present invention;

[0023] Figure 6 This is a schematic diagram of the structure of the adjustment component of a cooling and air-drying device for aluminum profile processing proposed by the present invention;

[0024] Figure 7 This is a schematic diagram of the air guide plate structure of a cooling and drying device for aluminum profile processing proposed by the utility model.

[0025] Legend:

[0026] 1. Base; 2. Motor; 3. Collection trough; 4. Conveyor belt; 5. Storage box; 6. Air drying chamber; 7. Mounting frame; 8. Filter; 9. Paddle wheel; 10. Transmission box; 11. Water pipe 1; 12. Cooling chamber; 13. Water pump; 14. Water pipe 2; 15. Water storage tank; 16. Diverter pipe; 17. Nozzle; 18. Mounting frame; 19. Knob; 20. Fixing nut; 21. Two-way threaded rod; 22. Limiting piece; 23. Connecting rod; 24. Bevel gear; 25. Adjusting gear; 26. Bellows; 27. Transmission rod 1; 28. Transmission rod 2; 29. ​​Air guide plate. DETAILED DESCRIPTION

[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments.

[0028] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.

[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.

[0030] In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0031] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not necessarily imply that a component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical" and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0032] It should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.

[0033] Example 1:

[0034] like Figure 1-Figure 3As shown, a cooling and drying device for aluminum profile processing includes two bases 1, the tops of the two bases 1 are fixedly connected to a drying chamber 6, the interior of the drying chamber 6 is rotatably connected to a transmission rod 28, the front end of the transmission rod 28 is fixedly connected to an air guide plate 29, a bellows 26 is provided inside the drying chamber 6, the bellows 26 is located directly above the air guide plate 29, the top of the drying chamber 6 is fixedly connected to a mounting bracket 7, the top of the mounting bracket 7 is provided with a mounting groove, the interior of the mounting groove is rotatably connected to a bidirectional threaded rod 21, the bidirectional threaded rod 21 is rotatably connected to the interior of the mounting frame 18, a filter screen 8 is provided on the inner wall above the mounting frame 18, the top of the two bases 1 are fixedly connected to a storage box 5, the storage box 5 is located directly in front of the drying chamber 6 The bottom of the storage box 5 is fixedly connected to a diversion pipe 16, and the bottom of the diversion pipe 16 is fixedly connected to a plurality of nozzles 17. The rear end of the storage box 5 is connected to the cooling chamber 12 through a water pipe 11. The rear end of the cooling chamber 12 is connected to a water storage tank 15 through a water pipe 2 14. The top of the water storage tank 15 is fixedly connected to a collecting tank 3. The top of the collecting tank 3 is fixedly connected to the adjacent side of the two bases 1. Water pumps 13 are provided on the periphery of the water pipe 11 and the water pipe 2 14. A conveyor belt 4 is provided on the adjacent side of the two bases 1. Two rotating shafts are provided inside the conveyor belt 4. A motor 2 is provided on the top of the front base 1. The driving end of the motor 2 is fixedly connected to the front end of the left rotating shaft. A drainage hole is provided on the surface of the conveyor belt 4.

[0035] Specifically, by starting the motor 2, the conveyor belt 4 inside the base 1 moves, which facilitates moving the aluminum profile to the cooling device, placing the aluminum profile on the conveyor belt 4, and starting the nozzle 17 to spray the coolant inside the storage box 5 onto the aluminum profile on the conveyor belt 4 for cooling it. The coolant sprayed on the conveyor belt 4 will flow from the drainage hole to the collection tank 3 below, and finally converge into the water tank 15, and then the water pump 13 on the water pipe 2 14 will collect it into the cooling chamber 12 for cooling it. The cooled coolant will be collected into the storage box 5 through the water pump 13 on the water pipe 11 for secondary utilization, thereby avoiding waste of resources.

[0036] like Figure 4 and Figure 5 As shown, the air drying chamber 6 is internally rotatably connected to a transmission rod 1 27 and a transmission rod 2 28, the transmission rod 2 28 is located directly below the transmission rod 1 27, and two adjusting gears 25 are provided on the outer periphery of the transmission rod 1 27 and the transmission rod 2 28, the adjusting gear 25 on the transmission rod 1 27 is meshed with the adjusting gear 25 on the transmission rod 2 28, the air drying chamber 6 is fixedly connected to a transmission box 10 at the rear, the transmission box 10 is internally rotatably connected to a connecting rod 23, the outer periphery of the connecting rod 23 and the rear end of the transmission rod 1 27 are fixedly connected to a bevel gear 24, the two bevel gears 24 are meshed with each other, a rocking wheel 9 is provided on the left outer wall of the transmission box 10, and the rocking wheel 9 is fixedly connected to the left end of the connecting rod 23;

[0037] Specifically, when the aluminum profiles on the conveyor belt 4 are sprayed by the nozzle 17 and are moved to the bottom of the drying chamber 6 by the conveyor belt 4, the bellows 26 can be opened to dry the aluminum profiles below, and the connecting rod 23 inside the transmission box 10 can be driven to rotate by rotating the rocker 9, and the bevel gear 24 thereon will drive the bevel gear 24 on the transmission rod 1 27 to rotate, so that the adjusting gear 25 on the transmission rod 1 27 drives the adjusting gear 25 on the transmission rod 2 28 and the air guide plate 29 connected thereto to move together, thereby controlling the angle of the air guide plate 29, and realizing the control of the blowing angle of the bellows 26 when it is in operation, so that the moisture in the groove of the aluminum profile can be processed, and the wind blown by the bellows 26 can also perform a secondary cooling treatment on the aluminum profile.

[0038] Example 2:

[0039] As one of the optimized structural designs for Example 1, Figure 6 and Figure 7 As shown, the mounting frame 18 is internally rotatably connected to two bidirectional threaded rods 21, and both ends of the outer periphery of the two bidirectional threaded rods 21 are threadedly connected to fixing nuts 20. A knob 19 is provided on the right outer wall of the mounting frame 18, and the knob 19 is fixedly connected to the right end of the bidirectional threaded rod 21. Two stoppers 22 are provided on the outer periphery of the two bidirectional threaded rods 21.

[0040] Specifically, when the bellows 26 is running, the dust particles in the air will be blown onto the aluminum profile. In order to prevent the aluminum profile from being contaminated, the two-way threaded rod 21 inside the mounting frame 18 is installed into the mounting groove at the top of the mounting frame 7, and the knob 19 on the outside of the mounting frame 18 is rotated to drive the two-way threaded rod 21 to rotate, so that the two fixing nuts 20 on the two-way threaded rod 21 move away from each other, thereby moving toward the inner wall of the mounting frame 7 to fix the mounting frame 18 to the mounting frame 7. The filter 8 on the mounting frame 18 can filter the dust particles in the air, and long-term filtering will make the surface of the filter 8 covered with dust, thereby reducing the filtering effect. At this time, the fixing nut 20 can be moved in the direction of the limit member 22 by rotating the knob 19 in the opposite direction, and then the mounting frame 18 is fixed to the mounting frame 7. The state, thereby removing the mounting frame 18 from the mounting frame 7 and cleaning the filter 8, and then installing the cleaned filter 8 again.

[0041] Working principle: By starting the motor 2, the conveyor belt 4 inside the base 1 moves, which is convenient for moving the aluminum profile to the cooling device, and placing the aluminum profile on the conveyor belt 4, the nozzle 17 is started to spray the coolant inside the storage box 5 onto the aluminum profile on the conveyor belt 4 for cooling treatment. The coolant sprayed on the conveyor belt 4 will flow from the drainage hole to the collection tank 3 below, and finally converge into the water tank 15, and then the water pump 13 on the water pipe 2 14 will collect it into the cooling chamber 12 for cooling treatment. The cooled coolant is collected into the storage box 5 through the water pump 13 on the water pipe 1 11 for secondary utilization, avoiding waste of resources. After the aluminum profile on the conveyor belt 4 is sprayed by the nozzle 17, it is moved to the bottom of the air-drying chamber 6 by the conveyor belt 4. At this time, the bellows 26 can be opened to air-dry the aluminum profile below, and the rotating wheel 9 can be used to The connecting rod 23 inside the transmission box 10 is driven to rotate, and the bevel gear 24 on it will drive the bevel gear 24 on the transmission rod 1 27 to rotate, so that the adjusting gear 25 on the transmission rod 1 27 drives the adjusting gear 25 on the transmission rod 2 28 and the air guide plate 29 connected thereto to move together, thereby controlling the angle of the air guide plate 29, thereby realizing the control of the blowing angle of the bellows 26 when it is in operation, so as to process the moisture in the groove of the aluminum profile, and the wind blown by the bellows 26 can also perform a secondary cooling treatment on the aluminum profile. When the bellows 26 is in operation, dust particles in the air will be blown onto the aluminum profile. In order to prevent pollution to the aluminum profile, the bidirectional threaded rod 21 inside the mounting frame 18 is installed into the mounting groove at the top of the mounting frame 7, and the mounting frame 18 is fixed to the mounting frame 7. Then, the filter 8 on the mounting frame 18 can filter the dust particles in the air.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cooling and air-drying device for aluminum profile processing, comprising two bases (1), characterized in that: The tops of the two bases (1) are fixedly connected to a drying chamber (6), the interior of the drying chamber (6) is connected to an air guide plate (29) through an adjustment component, a bellows (26) is provided inside the drying chamber (6), the bellows (26) is located directly above the air guide plate (29), the top of the drying chamber (6) is fixedly connected to a mounting frame (7), the mounting frame (7) is connected to a mounting frame (18) through a mounting component, a filter (8) is provided on the upper inner wall of the mounting frame (18), the tops of the two bases (1) are fixedly connected to a storage box (5), the storage box (5) is located directly in front of the drying chamber (6), the bottom of the storage box (5) is fixedly connected to a diversion pipe (16), and the bottom of the diversion pipe (16) is fixedly connected to a plurality of nozzles (17).

2. The cooling and air-drying device for aluminum profile processing according to claim 1, characterized in that: The adjustment component includes a transmission rod 1 (27) rotatably connected to the inside of the air drying chamber (6) and a transmission rod 2 (28) rotatably connected to the inside of the air drying chamber (6), the transmission rod 2 (28) is located directly below the transmission rod 1 (27), and two adjustment gears (25) are provided on the outer periphery of the transmission rod 1 (27) and the transmission rod 2 (28), and the adjustment gear (25) on the transmission rod 1 (27) is meshed with the adjustment gear (25) on the transmission rod 2 (28).

3. The cooling and air-drying device for aluminum profile processing according to claim 2, characterized in that: A transmission box (10) is fixedly connected to the rear of the air drying chamber (6), and a connecting rod (23) is rotatably connected inside the transmission box (10). The outer periphery of the connecting rod (23) and the rear end of the transmission rod (27) are fixedly connected to bevel gears (24), and the two bevel gears (24) are meshed and connected.

4. The cooling and air-drying device for aluminum profile processing according to claim 1, characterized in that: The mounting assembly comprises two bidirectional threaded rods (21) rotatably connected to the interior of the mounting frame (18), and both ends of the outer periphery of the two bidirectional threaded rods (21) are threadedly connected with fixing nuts (20).

5. The cooling and air-drying device for aluminum profile processing according to claim 4, characterized in that: A knob (19) is provided on the right outer wall of the mounting frame (18), and the knob (19) is fixedly connected to the right end of the bidirectional threaded rod (21). Two limiting members (22) are provided on the outer periphery of the two bidirectional threaded rods (21).

6. The cooling and air-drying device for aluminum profile processing according to claim 3, characterized in that: A rocking wheel (9) is provided on the left outer wall of the transmission box (10), and the rocking wheel (9) is fixedly connected to the left end of the connecting rod (23).

7. The cooling and air-drying device for aluminum profile processing according to claim 1, characterized in that: The rear end of the storage box (5) is connected to a cooling chamber (12) via a first water pipe (11), and the rear end of the cooling chamber (12) is connected to a water storage tank (15) via a second water pipe (14). The top of the water storage tank (15) is fixedly connected to a collecting tank (3), and the top of the collecting tank (3) is fixedly connected to a side close to the two bases (1). Water pumps (13) are provided on the peripheries of the first water pipe (11) and the second water pipe (14).

8. The cooling and air-drying device for aluminum profile processing according to claim 1, characterized in that: A conveyor belt (4) is provided on a side close to the two bases (1), two rotating shafts are provided inside the conveyor belt (4), a motor (2) is provided on the top of the front base (1), a driving end of the motor (2) is fixedly connected to the front end of the left rotating shaft, and a drainage hole is provided on the surface of the conveyor belt (4).

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