Raw material homogenizing mechanism for aluminum particle production
By heating and shaping the aluminum wire, combined with a transmission system driven by a hydraulic cylinder and a motor, the problem of uneven aluminum wire diameter is solved, and the quality control of aluminum pellet production and the accuracy of specification marking are achieved.
Patent Information
- Application Number
- CN202422828158.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The uneven diameter of the aluminum wire leads to inconsistent quality of aluminum pellet production, making it difficult to accurately mark specifications and affecting subsequent applications.
The aluminum wire is heated by an electric heating wire to soften it, and is shaped using a guide tube and a shaping tube. The diameter of the aluminum wire is controlled by a hydraulic cylinder and a traction assembly. The cleaning assembly removes surface impurities. The motor drives the lead screw and gear transmission to achieve uniform transportation and cleaning of the aluminum wire.
The uniformity of aluminum wire diameter is achieved, the quality of aluminum pellet production is improved, and the accuracy and consistency of subsequent applications are ensured.
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Figure CN223368072U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum granule production, and more specifically, to a raw material uniformity mechanism for aluminum granule production. Background Art
[0002] Aluminum particles, also known as aluminum shots and aluminum sand, are widely used in surface finishing of aluminum castings, copper and zinc castings, sandblasting of various metal surfaces, deburring and burring of castings, sandblasting of blade surfaces and casting product surfaces. At the same time, aluminum particles can also be used as raw materials for the production of aluminum parts.
[0003] There are various ways to produce aluminum granules. Using aluminum wire to cut aluminum granules is a relatively common method. However, when the aluminum wire is used, its uneven diameter will lead to uneven diameters of the cut aluminum granules, affecting the production quality of the aluminum granules. It is difficult to accurately mark the specifications of the aluminum granules, which affects the subsequent application of the aluminum granules. Utility Model Content
[0004] In order to overcome the shortcomings of the existing technology, the utility model provides a raw material uniformity mechanism for aluminum granule production, which heats the aluminum wire in the heating tube through the electric heating wire, so that the aluminum wire is heated and softened, and the heated aluminum wire is conducted to the shaping tube through the guide tube. The shaping tube can shape the aluminum wire, and the two hydraulic cylinders pull the clamping plate downward so that the clamping plate can clamp the aluminum wire passing through the shaping tube in conjunction with the fixed plate. The pulling assembly pulls the aluminum wire to move, so that the diameter of the aluminum wire guided out of the shaping tube after shaping is uniform.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a raw material uniformity mechanism for aluminum particle production, comprising a base, the upper surface of the base is provided with a cleaning assembly, a first support plate, a second support plate and a traction assembly from left to right in sequence, the cleaning assembly is used to strip impurities on the surface of the aluminum wire, a fixing plate is provided on the traction assembly, the front and rear sides of the fixing plate are fixed with fixing blocks, a hydraulic cylinder is provided on the fixing block, the output ends of the two hydraulic cylinders are fixedly installed with splints, the splints are located directly above the fixing plate, the traction assembly is used to pull the fixing plate to move, a heating tube is fixed through the first support plate, both ends of the heating tube are fixed with fixing rings, a heating wire is provided between the two fixing rings, the heating tube is sleeved on the outside of the heating wire, a guide tube is fixed through the second support plate, and the right end of the guide tube is fixedly connected to a shaping tube.
[0006] As a preferred technical solution of the present invention, the guide tube is a trumpet-shaped structure, and the heating tube, the fixing ring, the guide tube and the shaping tube are all located on the same horizontal axis.
[0007] As an optimal technical solution of the present utility model, the traction assembly includes a rectangular frame plate, which is fixedly mounted on the base. A screw rod is rotatably connected between the left and right inner walls of the rectangular frame plate through a bearing. A slider is threadedly connected to the screw rod. The slider slides in cooperation with the inner wall of the rectangular frame plate, and the fixed plate is fixedly mounted on the top of the slider.
[0008] As a preferred technical solution of the present invention, a first motor is provided on the right side of the rectangular frame plate, and the screw rod is driven by the first motor.
[0009] As an optimal technical solution of the present utility model, the cleaning assembly includes a third support plate, which is fixedly mounted on the base. A cleaning tube is provided through the third support plate. The junction between the third support plate and the cleaning tube is rotatably connected through a bearing. A number of bristles are provided inside the cleaning tube, and a first gear is fixedly sleeved on the outside of the cleaning tube.
[0010] As a preferred technical solution of the present invention, a second motor is provided on the left side of the third support plate, a second gear is fixed to the output shaft end of the second motor, and the first gear and the second gear are meshed with each other.
[0011] As an optimal technical solution of the present invention, a fan is provided on the right side of the third support plate, a filter is provided at the air inlet of the fan, the air outlet of the fan is fixedly connected to an air supply pipe, and the other end of the air supply pipe is fixedly connected to a sleeve.
[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0013] 1. The utility model heats the aluminum wire in the heating tube through the electric heating wire, so that the aluminum wire is heated and softened. The heated aluminum wire is conducted to the shaping tube through the guide tube. The shaping tube can shape the aluminum wire. The two hydraulic cylinders pull the splint downward so that the splint cooperates with the fixed plate to clamp the aluminum wire passing through the shaping tube. The traction assembly pulls the aluminum wire to move, so that the diameter of the aluminum wire guided out of the shaping tube after shaping is uniform, which can be better used for aluminum particle production.
[0014] 2. The utility model drives the screw to rotate by the first motor, and the screw pulls the slider to move in the rectangular frame plate in the form of a screw drive, so that the slider drives the aluminum wire shaped by the shaping tube to be continuously extracted; the second motor is used to pull the second gear to rotate, and the second gear is engaged with the first gear to pull the cleaning tube and the bristles inside it to rotate, so as to clean the surface of the aluminum wire passing through the cleaning tube and peel off impurities attached to the surface of the aluminum wire. The fan blows air into the casing so that the aluminum wire passing through the casing can be blown by the airflow, further removing fine impurities attached to the surface of the aluminum wire, so that the aluminum wire is not easily disturbed by impurities during subsequent shaping. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic structural diagram of the temperature-raising tube, guide tube and shaping tube in the utility model;
[0017] Figure 3 This is a schematic structural diagram of the traction assembly in the present utility model;
[0018] Figure 4 This is a schematic structural diagram of the cleaning component in the present invention.
[0019] In the figure: 1. Base; 2. First support plate; 3. Second support plate; 4. Fixed plate; 5. Fixed block; 6. Hydraulic cylinder; 7. Clamp; 8. Heating tube; 9. Fixed ring; 10. Heating wire; 11. Guide tube; 12. Shaping tube; 13. Rectangular frame; 14. Screw; 15. Slider; 16. First motor; 17. Third support plate; 18. Cleaning tube; 19. First gear; 20. Second motor; 21. Second gear; 22. Fan; 23. Air duct; 24. Casing. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] like Figures 1 to 4 As shown, the utility model provides a raw material uniformity mechanism for aluminum particle production, including a base 1, and a cleaning component, a first supporting plate 2, a second supporting plate 3 and a traction component are sequentially arranged on the upper surface of the base 1 from left to right. The cleaning component is used to strip impurities on the surface of the aluminum wire, and a fixing plate 4 is provided on the traction component. The front and rear sides of the fixing plate 4 are fixed with fixing blocks 5, and the fixing block 5 is provided with a hydraulic cylinder 6. The output ends of the two hydraulic cylinders 6 are fixedly installed with a splint 7, and the splint 7 is located directly above the fixing plate 4. The traction assembly is used to pull the fixing plate 4 to move. A heating tube 8 is fixed through the first supporting plate 2, and fixing rings 9 are fixed at both ends of the heating tube 8. A heating wire 10 is arranged between the two fixing rings 9, and the heating tube 8 is sleeved on the outside of the heating wire 10. A guide tube 11 is fixed through the second supporting plate 3, and the guide tube 11 is a trumpet-shaped structure. The right end of the guide tube 11 is fixedly connected to a shaping tube 12, and the inner wall of the guide tube 11 and the inner wall of the shaping tube 12 have a smooth transition.
[0022] The aluminum wire passing through the heating tube 8 is heated by the electric heating wire 10, so that the aluminum wire is heated and softened. The heated aluminum wire is conducted to the shaping tube 12 through the guide tube 11. The shaping tube 12 can shape the aluminum wire. The two hydraulic cylinders 6 pull the splint 7 downward so that the splint 7 cooperates with the fixed plate 4 to clamp the aluminum wire passing through the shaping tube 12. The traction assembly pulls the aluminum wire to move, so that the diameter of the aluminum wire led out after the shaping tube 12 is uniform.
[0023] Among them, the traction assembly includes a rectangular frame plate 13, which is fixedly installed on the base 1. A screw rod 14 is rotatably connected between the left and right inner walls of the rectangular frame plate 13 through a bearing. A slider 15 is threadedly connected to the screw rod 14. The slider 15 slides with the inner wall of the rectangular frame plate 13. The fixed plate 4 is fixedly installed on the top of the slider 15. A first motor 16 is provided on the right side of the rectangular frame plate 13, and the screw rod 14 is driven by the first motor 16.
[0024] The first motor 16 is used to drive the screw rod 14 to rotate, and the screw rod 14 pulls the slider 15 to move in the rectangular frame plate 13 in a screw transmission manner, so that the slider 15 drives the aluminum wire shaped by the shaping tube 12 to be continuously led out.
[0025] Among them, the cleaning component includes a third support plate 17, which is fixedly mounted on the base 1, and a cleaning tube 18 is provided through the third support plate 17. The junction of the third support plate 17 and the cleaning tube 18 is rotatably connected through a bearing. A plurality of bristles are provided inside the cleaning tube 18, and a first gear 19 is fixedly sleeved on the outside of the cleaning tube 18. A second motor 20 is provided on the left side of the third support plate 17, and a second gear 21 is fixed on the output shaft end of the second motor 20. The first gear 19 and the second gear 21 are engaged with each other. A fan 22 is provided on the right side of the third support plate 17, and a filter is provided at the air inlet of the fan 22. The air outlet of the fan 22 is fixedly connected to an air supply pipe 23, and the other end of the air supply pipe 23 is fixedly connected to a sleeve 24. The heating pipe 8, the fixing ring 9, the guide pipe 11, the shaping pipe 12, the cleaning tube 18 and the sleeve 24 are all located on the same horizontal axis.
[0026] The second motor 20 is used to pull the second gear 21 to rotate. With the help of the mutual engagement of the second gear 21 and the first gear 19, the cleaning tube 18 and the bristles inside the cleaning tube 18 can be pulled to rotate, and the surface of the aluminum wire passing through the cleaning tube 18 is cleaned, and impurities attached to the surface of the aluminum wire are peeled off. The fan 22 blows air into the sleeve 24, so that the aluminum wire passing through the sleeve 24 can be blown by the airflow, further removing fine impurities attached to the surface of the aluminum wire.
[0027] The working principle and use process of this utility model:
[0028] When in use, one end of the aluminum wire is passed through the cleaning tube 18, the sleeve 24, the heating tube 8, the guide tube 11, and the shaping tube 12 in sequence, so that one end of the aluminum wire is moved to the fixed plate 4, and the two hydraulic cylinders 6 are controlled to pull the clamping plate 7 downward so that the fixed plate 4 cooperates with the clamping plate 7 to clamp the aluminum wire, and the second motor 20 is started to pull the second gear 21 to rotate. With the help of the mutual engagement of the second gear 21 and the first gear 19, the cleaning tube 18 can be pulled to rotate, so that the bristles arranged inside the cleaning tube 18 can clean the surface of the aluminum wire and peel off the impurities attached to the surface of the aluminum wire. The fan 22 is started to blow air into the sleeve 24, and the fine impurities attached to the surface of the aluminum wire are blown away by the air flow, and the electric heating wire 10 is energized so that the electric heating wire 10 heats the aluminum wire passing through the heating tube 8, forcing the aluminum wire to heat up and soften.
[0029] Start the first motor 16 to pull the screw rod 14 to rotate, so that the screw rod 14 pulls the slider 15 away from the shaping tube 12 in a screw transmission manner, and the slider 15 pulls the aluminum wire clamped by the fixed plate 4 and the clamping plate 7 to move, so that the aluminum wire is away from the shaping tube 12. The heated and softened aluminum wire is guided to the shaping tube 12 via the guide tube 11. The shaping tube 12 can shape the aluminum wire so that the diameter of the aluminum wire becomes uniform, which can be better suitable for the processing of aluminum particles.
[0030] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A raw material uniformity mechanism for aluminum granule production, comprising a base (1), characterized in that: The upper surface of the base (1) is provided with a cleaning assembly, a first supporting plate (2), a second supporting plate (3) and a traction assembly from left to right. The cleaning assembly is used to strip impurities from the surface of the aluminum wire. The traction assembly is provided with a fixed plate (4). The front and rear sides of the fixed plate (4) are fixed with fixed blocks (5). The fixed block (5) is provided with a hydraulic cylinder (6). The output ends of the two hydraulic cylinders (6) are fixedly mounted with clamping plates (7). The clamping plates (7) are located directly above the fixed plate (4). The traction assembly is used to pull the fixed plate (4) to move. A heating tube (8) is fixed through the first supporting plate (2). Both ends of the heating tube (8) are fixed with fixing rings (9). A heating wire (10) is provided between the two fixing rings (9). The heating tube (8) is sleeved on the outside of the heating wire (10). A guide tube (11) is fixed through the second supporting plate (3). The right end of the guide tube (11) is fixedly connected to a shaping tube (12).
2. A raw material homogenization mechanism for aluminum pellet production according to claim 1, characterized in that: The guide tube (11) is a trumpet-shaped structure, and the heating tube (8), the fixing ring (9), the guide tube (11) and the shaping tube (12) are all located on the same horizontal axis.
3. The raw material uniformity mechanism for aluminum pellet production according to claim 1, characterized in that: The traction assembly comprises a rectangular frame plate (13), the rectangular frame plate (13) is fixedly mounted on the base (1), a screw rod (14) is rotatably connected between the left and right inner walls of the rectangular frame plate (13) via a bearing, a slider (15) is threadedly connected to the screw rod (14), the slider (15) is slidably engaged with the inner wall of the rectangular frame plate (13), and the fixed plate (4) is fixedly mounted on the top of the slider (15).
4. A raw material homogenization mechanism for aluminum pellet production according to claim 3, characterized in that: A first motor (16) is provided on the right side of the rectangular frame plate (13), and the screw rod (14) is driven by the first motor (16).
5. The raw material homogenization mechanism for aluminum pellet production according to claim 1, characterized in that: The cleaning assembly comprises a third support plate (17), the third support plate (17) being fixedly mounted on the base (1), a cleaning tube (18) being provided through the third support plate (17), a joint between the third support plate (17) and the cleaning tube (18) being rotatably connected via a bearing, a plurality of bristles being provided inside the cleaning tube (18), and a first gear (19) being fixedly sleeved on the outside of the cleaning tube (18).
6. A raw material homogenization mechanism for aluminum pellet production according to claim 5, characterized in that: A second motor (20) is provided on the left side of the third support plate (17), a second gear (21) is fixed to the output shaft end of the second motor (20), and the first gear (19) and the second gear (21) are meshed with each other.
7. The raw material homogenization mechanism for aluminum pellet production according to claim 5, characterized in that: A fan (22) is provided on the right side of the third support plate (17), a filter is provided at the air inlet of the fan (22), an air outlet of the fan (22) is fixedly connected to an air delivery pipe (23), and the other end of the air delivery pipe (23) is fixedly connected to a sleeve (24).