Steel ball blank cutting machine

By using fixed blocks, hydraulic cylinders and other devices to fix the blank in the steel ball blank cutting machine, the problem that traditional cutting machines cannot fix the ends of the blank is solved, and the flatness and precision of the cutting surface are improved.

CN223368324UActive Publication Date: 2025-09-23MAANSHAN JINTAI WEAR RESISTANT MATERIAL IND CO LTD
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Patent Information

Application Number
CN202422810489.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-23
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Traditional cutting machines are unable to fix the front and rear ends of the steel ball blank, resulting in an uneven cutting surface and affecting the quality of the steel ball.

Method used

A fixed block is used to fix the front and rear ends of the steel ball blank. The electric push rod drives the fixed block to fit tightly to the surface of the blank. Combined with the movement of the hydraulic cylinder and the screw, it ensures that the blank does not move during the cutting process.

Benefits of technology

The flatness and precision of the cutting surface are improved, ensuring the dimensional accuracy and surface quality of the steel ball.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a steel ball blank cutting machine, and relates to the technical field of steel ball production. The steel ball blank cutting machine comprises a machine body, the machine body is composed of a feeding end and a cutting end, the cutting end is provided with a first vertical frame, a second vertical frame and a material guide table, the second vertical frame is arranged at the upper end of the cutting end in a sliding mode through a sliding groove, and the second vertical frame is provided with an electric push rod through a mounting plate. The output end of the electric push rod is fixedly connected with fixing blocks for clamping steel ball blanks, the fixing blocks are arranged in the front, back, left and right directions of the second vertical frame, and balls are movably installed at the bottoms of the fixing blocks. In order to overcome the defect that corresponding fixing mechanisms are lacked at the front and the back of the cutting end of the cutting machine, the front end and the back end of the steel ball blank are fixed through the fixing blocks, the steel ball blank is ensured not to displace due to cutting force during cutting, so that the cutting surface is smoother, and the cutting precision is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel ball production, in particular to a steel ball blank cutting machine. Background Art

[0002] When cutting steel ball blanks, traditional cutting machines are unable to fix the front and rear ends of the cutting part of the blank. Most steel ball blanks are round steel forgings, which have no fixed front and rear ends. Round steel forgings will move under the action of cutting force, resulting in uneven cutting surfaces, which will cause great trouble to the subsequent grinding process and reduce the final quality of the steel ball.

[0003] Therefore, in order to solve the defect of the cutting machine lacking a corresponding fixing mechanism before and after the cutting end, it is necessary to propose a steel ball blank cutting machine. Utility Model Content

[0004] The purpose of the utility model is to provide a steel ball blank cutting machine, which fixes the front and rear ends of the steel ball blank by fixing blocks to ensure that the steel ball blank will not be displaced due to the cutting force during cutting, thereby making the cutting surface smoother and more flat, greatly improving the cutting accuracy, and solving the problems raised in the above-mentioned background technology.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A steel ball blank cutting machine includes a machine body, the machine body is composed of a feeding end and a cutting end, the cutting end is provided with a first stand, a second stand and a material guide table, the second stand is slidably arranged on the upper end of the cutting end through a slide groove;

[0007] The second stand is equipped with an electric push rod through a mounting plate, and the output end of the electric push rod is fixedly connected to a fixed block for clamping the steel ball blank. The fixed block is arranged in the front, back, left and right directions of the second stand, and a ball is movably installed at the bottom.

[0008] Preferably, the feeding end includes a plurality of rotatably arranged feeding rollers, and adjacent feeding rollers are connected via sprockets and chains, and one end of one of the feeding rollers is fixedly connected to a motor.

[0009] Preferably, a screw is rotatably provided in the slide groove, the second stand is threadedly connected to the screw, the screw is meshed with a driving shaft through a bevel gear, and one end of the driving shaft is fixedly connected to a motor.

[0010] Preferably, the vertical frame 1 is welded to the cutting end, and a hydraulic cylinder 1 is fixedly installed on the top thereof, the output end of the hydraulic cylinder 1 is fixedly connected to a material baffle plate, and the left and right ends of the material baffle plate form a sliding connection with the vertical frame 1.

[0011] Preferably, a hydraulic cylinder 2 is fixedly installed on the top of the second vertical frame, and the output end of the second hydraulic cylinder is fixedly connected to the tool holder, and the left and right ends of the tool holder form a sliding connection with the second vertical frame.

[0012] Preferably, a cutting knife is movably installed in the knife holder, and one end of the cutting knife shaft is fixedly connected to a motor.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] This steel ball blank cutting machine uses an electric push rod to drive a fixed block to fix the steel ball blank, effectively overcoming the problem that traditional cutting machines cannot fix the front and rear ends of the blank cutting part. It ensures that the steel ball blank will not be displaced by the cutting force during the cutting process, making the cutting surface smoother and more flat, significantly improving the cutting accuracy, and helping to produce steel balls with precise size and high surface quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a front perspective view of the overall structure of the utility model;

[0016] Figure 2 It is a back perspective view of the overall structure of the utility model;

[0017] Figure 3 This is a schematic diagram of the second structure of the stand of the present utility model.

[0018] In the figure: 1. Machine body; 101. Feeding end; 1011. Feeding roller; 102. Cutting end; 1021. Slide; 1022. Screw; 1023. Driving shaft; 11. Vertical frame 1; 111. Hydraulic cylinder 1; 112. Material stopper; 12. Vertical frame 2; 121. Hydraulic cylinder 2; 122. Knife holder; 123. Cutting knife; 124. Mounting plate; 125. Electric push rod; 126. Fixing block; 127. Ball bearing; 13. Material guide table. DETAILED DESCRIPTION

[0019] See also Figure 1-Figure 3 A steel ball blank cutting machine includes a body 1, which is composed of a feeding end 101 and a cutting end 102. The cutting end 102 is provided with a stand 11, a stand 2 12 and a material guide table 13.

[0020] It should be noted that the material guide platform 13 is located at the end of the cutting end 102 and guides the cut steel ball blank so that it can be discharged smoothly in a predetermined direction.

[0021] In order to solve the technical problem of how to feed the steel ball blank to the cutting machine, please refer to Figure 1-Figure 2 , this embodiment provides the following technical solutions:

[0022] The feeding end 101 includes a plurality of rotatably arranged feeding rollers 1011 , and adjacent feeding rollers 1011 are connected via sprockets and chains. One end of one of the feeding rollers 1011 is fixedly connected to a motor.

[0023] Specifically, when the motor is started, the feed roller 1011 connected to it starts to rotate. Since the adjacent feed rollers 1011 are connected through sprockets and chains, the power is transmitted to the adjacent feed rollers 1011 through the transmission action of the sprockets and chains, so that the adjacent feed rollers 1011 rotate at the same speed and direction. In this way, multiple feed rollers 1011 work together, relying on the friction between the surface of the feed roller 1011 and the steel ball blank, to drive the steel ball blank to move forward on the feed roller 1011, thereby achieving the purpose of stably and continuously conveying the steel ball blank to the cutting end 102.

[0024] In order to solve the technical problem of how the cutting machine cuts the steel ball blank, please refer to Figure 1-Figure 3 , this embodiment provides the following technical solutions:

[0025] The second stand 12 is slidably arranged at the upper end of the cutting end 102 through a slide groove 1021. A screw 1022 is rotatably provided in the slide groove 1021. The second stand 12 is threadedly connected to the screw 1022. The screw 1022 is engaged with a driving shaft 1023 through a bevel gear. One end of the driving shaft 1023 is fixedly connected to a motor.

[0026] A hydraulic cylinder 121 is fixedly installed on the top of the vertical frame 12, and the output end of the hydraulic cylinder 121 is fixedly connected to the tool holder 122. The left and right ends of the tool holder 122 form a sliding connection with the vertical frame 12. A cutting knife 123 is movably installed in the tool holder 122, and one end of the knife shaft of the cutting knife 123 is fixedly connected to the motor.

[0027] The vertical frame 11 is welded to the cutting end 102 , and a hydraulic cylinder 111 is fixedly installed on its top. The output end of the hydraulic cylinder 111 is fixedly connected to a baffle plate 112 , and the left and right ends of the baffle plate 112 form a sliding connection with the vertical frame 11 .

[0028] Specifically, start the hydraulic cylinder 111 to drive the baffle plate 112 to move downward, which has a preliminary blocking and positioning effect on the steel ball blank, and then place the steel ball blank on the feed roller 1011 for transportation until the front end of the blank is against the baffle plate 112, and then adjust the position of the stand 12 according to the size to be cut, start the motor, and drive the active shaft 1023 to rotate. Under the engagement of the bevel gear, the active shaft 1023 drives the screw 1022 to rotate. Since the stand 12 is threadedly connected to the screw 1022, and the stand 12 is slidingly connected to the slide 1021, the stand 12 can drive the cutting knife 123 to move. After moving to the appropriate position, start the motor to drive the cutting knife 123 to rotate, and finally start the hydraulic cylinder 2 121, and its output end pushes the knife holder 122 to move downward, so that the rotating cutting knife 123 gradually approaches and contacts the fixed steel ball blank until the cutting is completed.

[0029] In order to solve the technical problem of how the cutting machine fixes the front and rear ends of the steel ball blank, please refer to Figure 3 , this embodiment provides the following technical solutions:

[0030] The second stand 12 is equipped with an electric push rod 125 through a mounting plate 124. The output end of the electric push rod 125 is fixedly connected to a fixed block 126 for clamping the steel ball blank. The fixed block 126 is arranged in the front, back, left and right directions of the second stand 12, and a ball 127 is movably installed at the bottom.

[0031] Specifically, the electric push rod 125 is started, and the electric push rod 125 drives the fixed block 126 to move until the clamping end of the fixed block 126 is tightly fitted with the surface of the blank. In this way, the steel ball blank is tightly clamped from the front and rear ends of the cutting part, thereby fixing the steel ball blank. This fixing method can effectively prevent the steel ball blank from being displaced due to the cutting force during the cutting process, thereby ensuring the stability of the cutting operation and the flatness of the cutting surface.

[0032] It should be noted that the provision of the balls 127 helps to reduce the friction between the lower surface of the fixing block 126 and the surface of the cutting end 102 , thereby facilitating the movement of the fixing block 126 .

[0033] Working principle: Before cutting, the steel ball blank cutting machine can start the electric push rod 125, and the electric push rod 125 drives the fixed block 126 to move until the clamping end of the fixed block 126 is tightly fitted with the blank surface. In this way, the steel ball blank is tightly clamped from the front and rear ends of the cutting part, thereby fixing the steel ball blank. This fixing method can effectively prevent the steel ball blank from being displaced due to the cutting force during the cutting process, thereby ensuring the stability of the cutting operation and the flatness of the cutting surface.

Claims

1. A steel ball blank cutting machine, comprising a machine body (1), characterized in that: The machine body (1) is composed of a feeding end (101) and a cutting end (102); the cutting end (102) is provided with a first stand (11), a second stand (12) and a material guide table (13); the second stand (12) is slidably arranged on the upper end of the cutting end (102) through a slide groove (1021); The second stand (12) is equipped with an electric push rod (125) through a mounting plate (124). The output end of the electric push rod (125) is fixedly connected to a fixed block (126) for clamping the steel ball blank. The fixed block (126) is arranged in the front, back, left, and right directions of the second stand (12), and a ball (127) is movably installed at the bottom.

2. The steel ball blank cutting machine according to claim 1, characterized in that: The feeding end (101) comprises a plurality of rotatably arranged feeding rollers (1011), adjacent feeding rollers (1011) being connected via sprockets and chains, and one end of one of the feeding rollers (1011) is fixedly connected to a motor.

3. The steel ball blank cutting machine according to claim 1, characterized in that: A screw rod (1022) is rotatably provided in the slide groove (1021), the second stand (12) is threadedly connected to the screw rod (1022), the screw rod (1022) is meshedly connected to a driving shaft (1023) via a bevel gear, and one end of the driving shaft (1023) is fixedly connected to a motor.

4. The steel ball blank cutting machine according to claim 1, characterized in that: The vertical frame 1 (11) is welded to the cutting end (102), and a hydraulic cylinder 1 (111) is fixedly installed on the top thereof. The output end of the hydraulic cylinder 1 (111) is fixedly connected to a material blocking plate (112), and the left and right ends of the material blocking plate (112) are slidably connected to the vertical frame 1 (11).

5. The steel ball blank cutting machine according to claim 1, characterized in that: A hydraulic cylinder 2 (121) is fixedly installed on the top of the vertical frame 2 (12), and the output end of the hydraulic cylinder 2 (121) is fixedly connected to a tool holder (122), and the left and right ends of the tool holder (122) are slidably connected to the vertical frame 2 (12).

6. The steel ball blank cutting machine according to claim 5, characterized in that: A cutting knife (123) is movably mounted in the knife holder (122), and one end of a knife shaft of the cutting knife (123) is fixedly connected to a motor.