Automatic pressure maintaining machine
The hydraulically driven pressure plate system and adjustable pressure rod assembly, combined with rubber pads and temperature sensors, solve the problem of uneven pressing of CCS integrated busbars, achieve uniform pressing and temperature protection, and improve product quality.
Patent Information
- Application Number
- CN202422744219.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-11
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-11
AI Technical Summary
During the pressing process of the CCS integrated busbar, the sizes and shapes of the components are inconsistent, which makes it difficult to squeeze them evenly during hot pressing, affecting product quality.
The hydraulically driven pressing plate system is combined with an elastically adjustable pressing rod assembly and rubber pads, and is equipped with heating tubes and temperature sensors to achieve uniform pressing and temperature control on the surfaces of different components.
It achieves uniform pressing of the surfaces of different components, avoids local uneven pressing, improves product quality, and protects components from damage through temperature control.
Smart Images

Figure CN223368677U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of integrated busbar processing, in particular to an automatic pressure maintaining machine. Background Art
[0002] The CCS integrated busbar is a key component that integrates the conductive busbar, control circuit and other components in the battery module into one module, realizing high-voltage series and parallel connection of battery cells, as well as battery temperature sampling, battery cell voltage sampling, and overcurrent fuse functions. By integrating these components, the CCS integrated busbar can effectively manage and distribute energy.
[0003] During the pressing process of the CCS integrated busbar, a holding press is required to hot-press the components into a whole. Since the components are of different sizes and shapes, it is difficult to extrude them evenly during hot pressing, resulting in unstable local connections and affecting the overall quality of the product. Therefore, further improvements can be made. Utility Model Content
[0004] In order to solve the above-mentioned problems, the utility model provides the following technical solutions: an automatic pressure-maintaining machine, comprising a machine base, a bracket fixedly installed on the top of the machine base, a hydraulic cylinder fixedly installed on the top front side of the bracket, a base plate fixedly installed on the telescopic end of the hydraulic cylinder, a pressure plate fixedly installed on the bottom of the base, an operating area is provided on the front side of the machine base, a processing table is provided on the top of the machine base and directly below the base plate, a plurality of mounting holes are opened inside the pressure plate, and a pressure rod assembly is provided in the mounting hole.
[0005] As an optimization, the pressure rod assembly includes a lower pressure rod inserted in the mounting hole, a baffle is fixedly installed on the outer side of the middle part of the lower pressure rod, a fixing ring is fixedly installed on the top of the mounting hole, a compression spring is fixedly installed between the baffle and the fixing ring, and the compression spring is sleeved on the outer side of the lower pressure rod. The compression spring's own elastic force will make the lower pressure rod squeeze on the lower component, and can be lifted to different heights according to different parts of the component, and thus can adapt to the shape of different components, squeeze different parts of the component, and achieve uniform pressing.
[0006] As an optimization, a protective pad is fixedly installed at the bottom end of the downward pressure rod to prevent the downward pressure rod from directly contacting the component and to avoid damage to the surface of the component due to overpressure.
[0007] As an optimization, the protective pad is made of rubber.
[0008] As an optimization, limiting sleeves are fixedly installed on the front side of the bracket and on both sides of the hydraulic cylinder, and a guide rod is fixedly installed on the top side of the base plate corresponding to the limiting sleeve, and the guide rod is slidably inserted in the limiting sleeve. When the base plate is driven up and down by the hydraulic cylinder, the guide rod will slide along the inner wall of the limiting sleeve, and then it will play the role of limiting guide, ensuring vertical and accurate pressing.
[0009] As an optimization, a heating tube is provided inside the processing table, and temperature sensors are provided on both sides of the processing table. The temperature sensors and the heating tube signals are connected. The surface of the processing table can be heated by the heating tube to improve the efficiency of component pressing. The induced temperature is then detected in real time by the temperature sensor to avoid damage to the components due to temperature overload.
[0010] As an optimization, the heating tube is in an "S" shape that bends back and forth.
[0011] The beneficial effects of the utility model are:
[0012] This automatic pressure-maintaining machine will drive the pressure plate downward on the processing table by starting the hydraulic cylinder, so that the pad will contact the surface of the component and move upward relative to the pressure plate, thereby compressing the compression spring, thereby being able to adapt to different component surfaces and evenly squeeze according to the uneven thickness of the component surface, so that the components can be evenly pressed to avoid local uneven pressing that affects product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic diagram of the structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the press-fit structure of the utility model;
[0015] Figure 3 This is a schematic diagram of the pressure rod structure of the utility model;
[0016] Figure 4 This is a schematic diagram of the heating tube structure of the utility model.
[0017] In the figure: 1. Machine base; 2. Bracket; 3. Hydraulic cylinder; 4. Bottom plate; 5. Pressure plate; 6. Operating area; 7. Processing table; 8. Pressure rod assembly; 9. Lower pressure rod; 10. Baffle; 11. Fixing ring; 12. Compression spring; 13. Protective pad; 14. Limit sleeve; 15. Guide rod; 16. Heating tube; 17. Temperature sensor. DETAILED DESCRIPTION
[0018] In the description of this application, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on this application.
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] See also Figure 1-2 An automatic pressure-maintaining machine includes a machine base 1, a bracket 2 is fixedly installed on the top of the machine base 1, a hydraulic cylinder 3 is fixedly installed on the front side of the top of the bracket 2, a base plate 4 is fixedly installed on the telescopic end of the hydraulic cylinder 3, a pressing plate 5 is fixedly installed on the bottom of the base 4, an operating area 6 is provided on the front side of the machine base 1, a processing table 7 is provided on the top of the machine base 1 and directly below the base plate 4, a plurality of mounting holes are opened inside the pressing plate 5, and a pressure rod assembly 8 is provided in the mounting hole.
[0021] See also Figure 2-3 The pressure rod assembly 8 includes a lower pressure rod 9 inserted in the mounting hole, a baffle 10 is fixedly installed on the outer side of the middle of the lower pressure rod 9, a fixing ring 11 is fixedly installed on the top of the mounting hole, a compression spring 12 is fixedly installed between the baffle 10 and the fixing ring 11, and the compression spring 12 is sleeved on the outer side of the lower pressure rod 9. The compression spring 12 itself causes the lower pressure rod 9 to be squeezed on the lower component according to its own elastic force, and can be lifted to different heights according to different parts of the component, thereby being able to adapt to the shape of different components, squeeze different parts of the component, and achieve uniform pressing;
[0022] See also Figure 2-3 , a pad 13 is fixedly installed at the bottom end of the pressing rod 9, and the pad 13 is made of rubber. The pad 13 prevents the pressing rod 9 from directly contacting the component, thereby preventing overpressure from damaging the surface of the component;
[0023] See also Figure 2, the front of the bracket 2 and on both sides of the hydraulic cylinder 3 are fixedly installed with a limiting sleeve 14, and the top side of the bottom plate 4 is fixedly installed with a guide rod 15 corresponding to the limiting sleeve 14, and the guide rod 15 is slidably inserted in the limiting sleeve 14. When the bottom plate 4 is driven up and down by the hydraulic cylinder 3, the guide rod 15 will slide along the inner wall of the limiting sleeve 14, and then it will play the role of limiting guide, ensuring vertical and accurate pressing;
[0024] See also Figure 1 and Figure 4 A heating tube 16 is provided inside the processing table 7, and the heating tube 16 is in an "S" shape that bends back and forth. Temperature sensors 17 are provided on both sides of the processing table 7, and the temperature sensors 17 and the heating tube 16 are connected by signal. The surface of the processing table 7 can be heated by the heating tube 16 to improve the efficiency of component pressing. The induced temperature is then detected in real time by the temperature sensor 17 to avoid damage to the components due to temperature overload.
[0025] When in use, first place each component on the processing table 7, then start the heating tube 16 to heat it, and then use the hydraulic cylinder 3 to drive the bottom plate 4 to move downward, so that the pressing plate 5 will be pressed downward on the processing table 7. At this time, the pad 13 will first contact the component, so it will compress the compression spring 12 upward through the baffle 10, and then it can be lifted to different distances on the surface of the component, and can be pressed on the entire surface of the component, so that the pressing is more uniform;
[0026] At the same time, the temperature sensor 17 can detect the induced temperature in real time. When it is detected that the temperature is too high, the current at the heating tube 16 will be disconnected to avoid temperature overload and damage to components, thereby playing a protective role.
[0027] To sum up, the automatic pressure-maintaining machine, by starting the hydraulic cylinder 3, will drive the pressure plate 5 to press downward on the processing table 7, so that the protective pad 13 will contact the surface of the component and move upward relative to the pressure plate 5, so the compression spring 12 will be compressed, and thus it can adapt to different component surfaces and squeeze evenly according to the uneven thickness of the component surface, so that the components can be evenly pressed to avoid local uneven pressing affecting product quality.
[0028] In the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0029] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can all be customized according to the description and the drawings.
[0030] The above are only preferred specific implementation methods of the present invention, but the protection scope of the present invention is not limited to them. Any technician familiar with the technical field can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention within the technical scope disclosed by the present invention, and they should be covered by the protection scope of the present invention.
Claims
1. An automatic pressure-maintaining machine, comprising a machine base (1), characterized in that: A bracket (2) is fixedly mounted on the top of the machine base (1), a hydraulic cylinder (3) is fixedly mounted on the front side of the top of the bracket (2), a base plate (4) is fixedly mounted on the telescopic end of the hydraulic cylinder (3), a pressure plate (5) is fixedly mounted on the bottom of the base plate (4), an operating area (6) is provided on the front side of the machine base (1), a processing table (7) is provided on the top of the machine base (1) and directly below the base plate (4), a plurality of mounting holes are opened inside the pressure plate (5), and a pressure rod assembly (8) is provided in the mounting hole.
2. The automatic pressure maintaining machine according to claim 1, characterized in that: The pressure rod assembly (8) includes a lower pressure rod (9) inserted into the mounting hole, a baffle (10) is fixedly installed on the outer side of the middle part of the lower pressure rod (9), a fixing ring (11) is fixedly installed in the top of the mounting hole, a compression spring (12) is fixedly installed between the baffle (10) and the fixing ring (11), and the compression spring (12) is sleeved on the outer side of the lower pressure rod (9).
3. The automatic pressure maintaining machine according to claim 2, characterized in that: A protective pad (13) is fixedly mounted on the bottom end of the pressing rod (9).
4. The automatic pressure maintaining machine according to claim 3, characterized in that: The protective pad (13) is made of rubber.
5. The automatic pressure maintaining machine according to claim 1, characterized in that: Limiting sleeves (14) are fixedly installed on the front side of the bracket (2) and on both sides of the hydraulic cylinder (3); a guide rod (15) is fixedly installed on the top side of the base plate (4) corresponding to the limiting sleeve (14), and the guide rod (15) is slidably inserted in the limiting sleeve (14).
6. The automatic pressure maintaining machine according to claim 1, characterized in that: A heating tube (16) is provided inside the processing table (7), and temperature sensors (17) are provided on both sides of the processing table (7), and the temperature sensors (17) and the heating tube (16) are connected by signals.
7. The automatic pressure maintaining machine according to claim 6, characterized in that: The heating tube (16) is in an "S" shape that bends back and forth.