Ribbed polyethylene pipe cutting device

By designing the movable box and collection box structure of the reinforced polyethylene pipe cutting device, the problem of cutting debris pollution is solved, effective collection of debris and flexible cutting length adjustment are achieved, and the cleanliness of the working environment and the health and safety of personnel are improved.

CN223369529UActive Publication Date: 2025-09-23HENAN YUCHENG PIPE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421907209.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-08
Publication Date
2025-09-23
Estimated Expiration
2034-08-08

AI Technical Summary

Technical Problem

The existing polyethylene pipe cutting device does not have a debris cleaning structure during the cutting process, which causes debris accumulation to pollute the production environment and affect the health of workers.

Method used

A reinforced polyethylene pipe cutting device was designed, which included a movable box and a collecting box structure. The polyethylene pipe was restricted by a cylinder-driven lifting plate and a spring pressure block, and the debris fell into the collecting box. Combined with the moving function of the movable box, cutting of different lengths was achieved.

Benefits of technology

Effectively collect cutting debris, reduce environmental pollution, lower health risks to workers, and achieve flexible cutting length adjustment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reinforced polyethylene pipe cutting device, which belongs to the technical field of cutting devices and comprises a base, fixing blocks are symmetrically mounted on the top surface of the base, a fixing structure for fixing a polyacetic acid pipe is arranged on one side of each of the two fixing blocks, and a movable box is placed on the top surface of the base and positioned between the two fixing blocks. Penetrating holes allowing a polyacetic acid pipe to penetrate through are formed in the two side faces of the movable box, a collecting box for collecting chippings is placed on the bottom face of an inner cavity of the movable box, an air cylinder is fixedly installed on the top face of the movable box, a piston rod of the air cylinder penetrates through the movable box and is fixedly connected with a lifting plate, and four springs are symmetrically connected to the bottom face of the lifting plate; the free ends of every two springs are fixedly connected with pressing blocks used for limiting penetrating holes, and four sliding rods are installed on the positions, located on one sides of the springs, of the bottom face of the lifting plate. According to the novel reinforced polyethylene pipe cutting device, the problem that chippings generated in the cutting process are prone to accumulation is solved, and the influence on the physical and psychological health of workers is reduced.
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Description

Technical Field

[0001] The utility model belongs to the technical field of cutting devices, in particular to a reinforced polyethylene pipe cutting device. Background Art

[0002] Polyethylene pipe, also known as PE pipe, includes high molecular polyethylene pipe, ultra-high molecular weight polyethylene pipe, etc. Due to its excellent performance, polyethylene pipe has a wide range of applications. At present, in the production process of polyethylene pipe, in order to obtain polyethylene pipe of a specific length, a cutting device is required for cutting. However, most cutting devices are not equipped with a structure to clean up the debris generated during cutting, resulting in the debris generated during cutting easily accumulating on the workbench, causing pollution to the production environment and easily being inhaled by workers, which is detrimental to the physical and mental health of the workers.

[0003] An existing Chinese patent (grant publication number CN210115961U) discloses a polyethylene pipe cutting device, which "comprises: a base; a pipe cutting mechanism, the pipe cutting mechanism being disposed on the base and comprising at least a cutting tool, a tool support unit for securing the cutting tool, and a tool feed unit for driving the cutting tool to cut the polyethylene pipe."

[0004] It can be seen that the cited patent document has the problem that it is inconvenient to clean the debris generated during cutting, which causes pollution to the production environment. Utility Model Content

[0005] The purpose of the utility model is to provide a reinforced polyethylene pipe cutting device to solve the problems raised in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a reinforced polyethylene pipe cutting device, comprising a base, a top surface of the base symmetrically mounted with fixed blocks, one side of each of the two fixed blocks being provided with a fixing structure for fixing the polyacetic acid tube, a movable box being placed on the top surface of the base and located between the two fixed blocks, both side surfaces of the movable box being provided with through holes for the polyacetic acid tube to pass through, a collection box for collecting debris being placed on the bottom surface of the inner cavity of the movable box, a cylinder being fixedly mounted on the top surface of the movable box, a piston rod of the cylinder passing through the movable box being fixedly connected to a lifting plate, four springs being symmetrically connected to the bottom surface of the lifting plate, and a pressure block for limiting the perforation being fixedly connected to the free ends of each two springs.

[0007] Preferably, the lifting plate and the opposite side surfaces of the two pressing blocks are in frictional contact with the inner walls on both sides of the movable box respectively.

[0008] Preferably, four slide bars are installed on the bottom surface of the lifting plate and on one side of the spring, and the top surfaces of the two pressing blocks are symmetrically provided with slide grooves adapted to two of the slide bars.

[0009] Preferably, the fixing structure includes two bolts threadedly connected to the top surfaces of the two fixing blocks and two pressing plates rotatably connected to the bottom ends of the two bolts.

[0010] Preferably, a through groove is formed on one side surface of the two fixing blocks, and the two pressing plates are arranged in the inner cavities of the two through grooves.

[0011] Preferably, a through groove is provided on one side surface of one of the fixing blocks, and the bottom surfaces of the two through grooves are in the same horizontal plane as the bottom surface of the through hole.

[0012] Preferably, rectangular blocks are fixedly installed on both side surfaces of the two fixed blocks, a connecting rod is fixedly connected between every two rectangular blocks, and the movable box is slidably sleeved on the circumference of the two connecting rods.

[0013] Preferably, a scale mark is installed on the top surface of the base and on one side of the movable box, and a pointer is installed on the side of the movable box facing the scale mark.

[0014] Compared with the prior art, the technical effects and advantages of this utility model are:

[0015] The reinforced polyethylene pipe cutting device can limit the debris generated during cutting through the setting of the movable box, allowing the debris to fall into the collection box. The setting of the spring and the pressure block can limit the space inside the perforation of the polyethylene pipe, reducing the possibility of debris passing through the perforation, thereby facilitating the cleaning of the debris and reducing the impact on the physical and mental health of the workers.

[0016] By setting the connecting rod, the movable box can be moved horizontally on the top surface of the base, so that different positions of the polyethylene tube can enter the interior of the movable box, making it convenient to cut polyethylene tubes with different length requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 It is a structural diagram of the utility model;

[0019] Figure 2This is a schematic diagram of the structure inside the activity box of the utility model;

[0020] Figure 3 This is a schematic structural diagram of the spring and pressure plate of the utility model;

[0021] Figure 4 It is a structural schematic diagram of the fixing block and the through slot of the present utility model.

[0022] Description of reference numerals:

[0023] In the figure: 1. Base; 2. Fixed block; 3. Movable box; 4. Perforation; 5. Collecting box; 6. Cylinder; 7. Lifting plate; 8. Spring; 9. Pressing block; 10. Sliding rod; 11. Sliding groove; 12. Perforation; 13. Bolt; 14. Pressing plate; 15. Rectangular block; 16. Connecting rod; 17. Hydraulic cylinder; 18. Pointer; 19. Scale mark. DETAILED DESCRIPTION

[0024] In the following description, numerous specific details are provided to provide a more thorough understanding of the present invention. However, it will be apparent to those skilled in the art that the present invention can be practiced without one or more of these details. In other instances, certain technical features known in the art are not described to avoid confusion with the present invention.

[0025] Unless otherwise defined, the directions of up, down, left, right, front, back, inside and outside involved in this document are based on the directions of up, down, left, right, front, back, inside and outside shown in the figures of the present invention, and are explained here together.

[0026] The connection method can be bonding, welding, bolt connection, etc., which shall be based on actual needs.

[0027] like Figures 1 to 4The reinforced polyethylene pipe cutting device shown in the figure includes a base 1. Four supporting legs can be installed on the bottom surface of the base 1 to raise the height of the base 1. Fixed blocks 2 are symmetrically installed on the top surface of the base 1. One side of the two fixed blocks 2 is provided with a through groove 12. The through groove 12 on one side of one of the fixed blocks 2 is set through, so that the polyethylene pipe can pass through the through groove 12 set, and one end of the polyethylene pipe passing through the through groove 12 is against the inner wall of one side of the other through groove 12, which is convenient for fixing it. One side of the two fixed blocks 2 is provided with a fixing structure for fixing the polyacetic acid pipe, and the fixing structure includes two bolts 13 threadedly connected to the top surfaces of the two fixed blocks 2 and a rotatable connection at the bottom of the two bolts 13. The two pressure plates 14 at the ends are both arranged in the inner cavity of the two through grooves 12, and the bottom end of the bolt 13 is penetrated by the top surface of the fixing block 2. When the polyethylene tube is placed inside the two through grooves 12, the two bolts 13 are rotated so that the two bolts 13 can rotate on the top surface of the fixing block 2, so that the two bolts 13 drive the pressure plate 14 to move downward through the threaded connection with the fixing block 2, so that the two pressure plates 14 can squeeze and fix the polyethylene tube placed in the inner cavity of the through groove 14, which is convenient for subsequent cutting, and the two side surfaces of the two pressure plates 14 are in friction contact with the inner walls on both sides of the through groove 12, which can limit the pressure plate 14 and prevent the pressure plate 14 from rotating with the bolt 13.

[0028] The top surface of the base 1 is provided with a movable box 3 between the two fixed blocks 2. Both sides of the movable box 3 are provided with perforations 4 for the polyacetic acid tube to pass through. The polyethylene tube passing through one of the slots 12 will first pass through the two perforations 4 and then rest against the inner wall of one side of the other slot 12, so that the position where the polyethylene tube needs to be cut can be inside the movable box 3. The bottom surfaces of the two slots 12 and the bottom surfaces of the perforations 4 are at the same horizontal plane, thereby ensuring that the polyethylene tubes entering the two slots 12 and the two perforations 4 will be in a parallel state, which is convenient for subsequent cutting. A collection box 5 for collecting debris is placed on the bottom surface of the inner cavity of the movable box 3, so that when the polyethylene tube is cut in the movable box 3, the generated debris will fall into the collection box 5, and through the restriction of the movable box 3, the generated debris will be prevented from flying around. The setting between the collection box 5 and the movable box 3 is similar to a drawer, so that the collection box 5 can be taken out from the movable box 3. After cutting the polyethylene tube, the collection box 5 can be taken out from the inside of the movable box 3 for processing.

[0029] The top surface of the movable box 3 is fixedly mounted with a cylinder 6, the piston rod of the cylinder 6 passes through the movable box 3 and is fixedly connected to a lifting plate 7, so that the lifting plate 7 is arranged in the inner cavity of the movable box 3, and the bottom surface of the lifting plate 7 is symmetrically connected with four springs 8, and the free ends of each two springs 8 are fixedly connected with a pressure block 9 for limiting the perforation 4, and the opposite side surfaces of the lifting plate 7 and the two pressure blocks 9 are in friction contact with the inner walls on both sides of the movable box 3 respectively. After the position where the polyethylene tube needs to be cut is inside the movable box 3, the cylinder 6 is turned on so that the cylinder 6 drives the lifting plate 7 downward. Move, so that the lifting plate 7 can drive the pressing block 9 to move downward through the spring 8, so that the bottom surface of the pressing block 9 can be against the top surface of the polyethylene tube, and the width of the pressing block 9 is greater than the diameter of the perforation 4, so that after the pressing block 9 is against the top surface of the polyethylene tube, one side of the pressing block 9 will limit the perforation 4, improve the sealing of the perforation 4, reduce the situation that debris will pass through the perforation 4 when the polyethylene tube is cut, improve the effect of debris processing, avoid the situation that debris will accumulate on the top surface of the base 1 and pollute the working environment, and reduce the impact on the physical and mental health of the staff.

[0030] The bottom surface of the lifting plate 7 is connected to a cutting structure for cutting the polyethylene pipe between the two pressing blocks 9, and the cutting structure is set to an existing structure. The height of the bottom surface of the cutting structure is higher than the height of the bottom surfaces of the two pressing blocks 9, so that the two pressing blocks 9 will contact the polyethylene pipe before the cutting structure. When the two pressing blocks 9 are against the polyethylene pipe, the lifting plate 7 continues to move downward to squeeze the spring 8, so that the cutting structure can contact the polyethylene pipe and then perform the cutting process.

[0031] Four slide bars 10 are installed on the bottom surface of the lifting plate 7 and on one side of the spring 8. The top surfaces of the two pressure blocks 9 are symmetrically provided with slide grooves 11 adapted to two of the slide bars 10, so that when the lifting plate 7 squeezes the spring 8 to move downward, it will drive the slide bar 10 to move in the inner cavity of the slide groove 11, so that the slide bar 10 and the slide groove 11 can assist the movement of the lifting plate 7 and the pressure block 9, and can also limit the pressure block 9 so that the pressure block 9 can only move longitudinally.

[0032] Rectangular blocks 15 are fixedly installed on both sides of the two fixed blocks 2, and a connecting rod 16 is fixedly connected between each two rectangular blocks 15. The movable box 3 is slidably sleeved on the circumference of the two connecting rods 16, so that the movable box 3 can be moved laterally on the top surface of the base 1 through the connecting rod 16, so that different positions of the polyethylene tube can enter the interior of the movable box 3, which is convenient for cutting polyethylene tubes with different lengths. A hydraulic cylinder 17 is fixedly installed on one side of one of the fixed blocks 2, and the piston rod of the hydraulic cylinder 17 is fixedly connected to one side of the movable box 3, so that the hydraulic cylinder 17 can drive the movable box 3 to move along the circumference of the connecting rod 16. The movable box 3 is movable, which is convenient for the staff to move the movable box 3. A scale mark 19 is installed on the top surface of the base 1 and on one side of the movable box 3. A pointer 18 is installed on the side of the movable box 3 facing the scale mark 19, and the pointer 18 and the cutting disk of the cutting mechanism are in the same longitudinal horizontal position, so that when the movable box 3 moves, the pointer 18 will be driven to move, and the pointer 18 will move along the scale mark 19. The distance required to cut the polyethylene tube can be judged by the position of the pointer 18 pointing to the scale mark 19, so that the polyethylene tube can be cut. A transparent baffle can be installed on one side of the movable box 3 to facilitate observation of the cutting situation inside the movable box 3.

[0033] Working principle:

[0034] The reinforced polyethylene pipe cutting device passes the polyethylene pipe through one of the through slots 12 and through the two through holes 4 and against the other through slot 12. At this time, the two bolts 13 are turned to allow the two pressure plates 14 to squeeze the polyethylene pipe, thereby achieving a fixing effect. At this time, the pneumatic hydraulic cylinder 17 is turned on to drive the movable box 3 to move, and cooperate with the pointer 18 and the scale mark 19 to allow the polyethylene pipe to enter the interior of the movable box 3 at the position where it needs to be cut. At this time, the cylinder 6 is turned on to drive the lifting plate 7 to move downward, so that the lifting plate 7 is moved downward by four springs. 8 drives the two pressing blocks 9 to move downward, so that the two pressing blocks 9 can squeeze the polyethylene tube and limit the perforation 4. At this time, the lifting plate 7 continues to move downward, so that the cutting structure on the bottom of the lifting plate 7 can press against the polyethylene tube, thereby performing the cutting process. The debris generated during the cutting process will fall into the collection box 5, so that the setting of the movable box 3 and the collection box 5 can avoid the situation where the debris flies around during the cutting process, and it is also convenient to collect the debris, avoiding the inconvenience of the debris accumulating on the surface of the base 1, and preventing the staff from inhaling it into the body and affecting their physical and mental health.

[0035] It should be noted that, in this article, relational terms such as one and two are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device that includes a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "including an element defined by ... does not exclude the presence of other identical elements in the process, method, article or device that includes the element."

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A reinforced polyethylene pipe cutting device, comprising a base (1), characterized in that: The top surface of the base (1) is symmetrically mounted with fixed blocks (2), and one side of each of the two fixed blocks (2) is provided with a fixing structure for fixing the polyacetic acid tube. A movable box (3) is placed on the top surface of the base (1) and located between the two fixed blocks (2). Both sides of the movable box (3) are provided with perforations (4) for the polyacetic acid tube to pass through. A collection box (5) for collecting debris is placed on the bottom surface of the inner cavity of the movable box (3). A cylinder (6) is fixedly mounted on the top surface of the movable box (3). The piston rod of the cylinder (6) passes through the movable box (3) and is fixedly connected to a lifting plate (7). Four springs (8) are symmetrically connected to the bottom surface of the lifting plate (7). The free ends of each of the two springs (8) are fixedly connected to a pressure block (9) for limiting the perforation (4). A cutting structure for cutting the polyethylene tube is connected to the bottom surface of the lifting plate (7) and located between the two pressure blocks (9).

2. The reinforced polyethylene pipe cutting device according to claim 1, characterized in that: The opposite side surfaces of the lifting plate (7) and the two pressing blocks (9) are in frictional contact with the inner walls on both sides of the movable box (3).

3. The reinforced polyethylene pipe cutting device according to claim 1, characterized in that: Four slide bars (10) are installed on the bottom surface of the lifting plate (7) and on one side of the spring (8), and the top surfaces of the two pressing blocks (9) are symmetrically provided with slide grooves (11) adapted to two of the slide bars (10).

4. The reinforced polyethylene pipe cutting device according to claim 1, characterized in that: The fixing structure comprises two bolts (13) threadedly connected to the top surfaces of the two fixing blocks (2) and two pressing plates (14) rotatably connected to the bottom ends of the two bolts (13).

5. The reinforced polyethylene pipe cutting device according to claim 4, characterized in that: A through slot (12) is provided on one side of each of the two fixing blocks (2), and the two pressing plates (14) are arranged in the inner cavities of the two through slots (12).

6. The reinforced polyethylene pipe cutting device according to claim 5, characterized in that: A through groove (12) is provided on one side of one of the fixing blocks (2), and the bottom surfaces of the two through grooves (12) and the bottom surface of the through hole (4) are in the same horizontal plane.

7. The reinforced polyethylene pipe cutting device according to claim 1, characterized in that: Rectangular blocks (15) are fixedly mounted on both side surfaces of the two fixed blocks (2), a connecting rod (16) is fixedly connected between each two rectangular blocks (15), and the movable box (3) is slidably sleeved on the circumference of the two connecting rods (16).

8. The reinforced polyethylene pipe cutting device according to claim 1, characterized in that: A scale mark (19) is installed on the top surface of the base (1) and located on one side of the movable box (3), and a pointer (18) is installed on the side of the movable box (3) facing the scale mark (19).

Citation Information

Patent Citations

  • Polyethylene pipe cutting device

    CN210115961U