Waste rock wool reproduction synthesizer

By designing an automated waste rock wool re-production and synthesis machine, the problems of time-consuming and labor-intensive manual feeding and the inconvenience of removing rock wool bricks were solved, automated molding and convenient removal were achieved, and production efficiency was improved.

CN223369664UActive Publication Date: 2025-09-23KASHGAR DINGCHEN TECHNOLOGY NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202422692276.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-23
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

In the process of using the existing synthetic machine for making rock wool bricks from waste rock wool, manual feeding is time-consuming and labor-intensive, and the rock wool bricks formed by extrusion are not easy to remove.

Method used

A waste rock wool re-production and synthesis machine was designed, which adopted components such as hydraulic cylinder, extrusion seat, forming plate, feeding box and driving mechanism to realize automatic raw material addition and convenient removal of formed rock wool bricks.

Benefits of technology

The automatic forming of waste rock wool and the convenient removal of rock wool bricks are realized, which improves production efficiency and operational convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of waste rock wool treatment, and particularly relates to a waste rock wool reproduction synthesizer which comprises a base, two supports are fixed to the top of the base, a top plate is fixed to the tops of the supports, and two first hydraulic cylinders are fixed to the top of the top plate. Ejectors of the first hydraulic cylinders penetrate through the top plate in a sliding mode, extend to the position below the top plate and are fixedly provided with extrusion bases. According to the waste rock wool reproduction synthesizer, the base, the support, the top plate, the first hydraulic cylinder, the extrusion base, the forming plate, the transverse plate, the second hydraulic cylinder, the movable base, the forming base, the feeding box, the driving mechanism, the limiting frame and the material receiving plate are arranged, in the using process of the waste rock wool reproduction synthesizer, raw materials made of waste rock wool are poured into the feeding box, and therefore the waste rock wool can be recycled in the follow-up brick making process; the driving mechanism is used for driving the feeding box to move back and forth in the moving base, so that raw materials can be automatically added into the forming cavity of the forming base, and manual adding is not needed any more.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste rock wool processing, in particular to a waste rock wool regeneration synthesis machine. Background Art

[0002] Rock wool is an inorganic fiber made by high-temperature melting and fiberization. Because its shape resembles "cotton", it is called "rock wool". Currently, many manufacturers produce rock wool products, including rock wool boards, rock wool composite boards, etc. In the production process of rock wool boards, a lot of rock wool will be produced, such as trimming, rolling and damaged rock wool boards. These rock wools can be comprehensively utilized to make other products, such as rock wool bricks, etc. However, the synthesis machine currently used to make rock wool bricks from waste rock wool generally manually adds the formed raw materials into the molding cavity of the equipment during use, and then extrudes them into shape. Manual feeding is time-consuming and labor-intensive, and the rock wool bricks after extrusion are not easy to take out, which is inconvenient to use. Therefore, we propose a waste rock wool reproduction synthesis machine to solve the above problems. Utility Model Content

[0003] (1) Technical problems solved

[0004] In view of the deficiencies in the prior art, the present invention provides a waste rock wool regeneration synthesis machine, which solves the problems raised in the above-mentioned background technology.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned purpose, the present invention specifically adopts the following technical solutions:

[0007] Material toggling mechanism, its both sides respectively have a cylinder pressure, and the cylinder pressure bar connects swing arm, and the swing arm end face has hook portion, and a bar passes position between the end of two swing arms and the hook portion.

[0008] Furthermore, the driving mechanism includes two mounting plates fixed on the top of the movable seat, and two screw rods are rotatably connected between the two mounting plates through bearings. The surfaces of the screw rods are threadedly connected to the movable frame, and one side wall of the movable frame is fixedly connected to the outer wall of the feed box. The surfaces of the screw rods are fixed with sprockets, and the two sprockets are connected through chain transmission.

[0009] Furthermore, four guide rods are slidably passed through the top of the top plate, and the bottom ends of the guide rods are respectively fixedly connected to the tops of the corresponding extrusion seats.

[0010] Furthermore, a panel is fixed at the opening on the top of the top plate, and a guide hopper is fixed inside the panel.

[0011] Furthermore, a sealing ring is fixed to the bottom of the feeding box, and the bottom of the sealing ring is tightly fitted with the bottom inner wall of the movable seat.

[0012] Furthermore, the transverse plates are all adapted to the brackets, and the transverse plates slide on the corresponding brackets respectively.

[0013] Furthermore, a mounting block is fixed to the bottom of the movable seat, and a vibration motor is fixed inside the mounting groove of the mounting block.

[0014] (3) Beneficial effects

[0015] Compared with the existing technology, the utility model provides a waste rock wool regeneration synthesis machine, which has the following beneficial effects:

[0016] The utility model is provided with a base, a bracket, a top plate, a hydraulic cylinder 1, an extrusion seat, a forming plate, a cross plate, a hydraulic cylinder 2, a movable seat, a forming seat, a feeding box, a driving mechanism, a limit frame and a receiving plate. In the process of using this waste rock wool reproduction synthesis machine, the raw materials made of waste rock wool are poured into the interior of the feeding box. Then, during the subsequent brick making process, the driving mechanism is used to drive the feeding box to move back and forth inside the movable seat, so that the raw materials can be automatically added to the forming cavity of the forming seat, and there is no need for manual addition. After the rock wool bricks are extruded and formed, the movable seat can be moved up to a certain distance, and then the processed and formed rock wool bricks will be located on the receiving plate, which is convenient for the staff to take them. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model from the first perspective;

[0018] Figure 2 This is a schematic diagram of the overall structure of the utility model from a second perspective;

[0019] Figure 3 This is a schematic diagram of the structure of the extrusion seat of the utility model;

[0020] Figure 4 This is a structural diagram of the mobile seat of the utility model.

[0021] In the figure: 1. Base; 2. Bracket; 3. Top plate; 4. Hydraulic cylinder 1; 5. Extrusion seat; 6. Forming plate; 7. Horizontal plate; 8. Hydraulic cylinder 2; 9. Moving seat; 10. Forming seat; 11. Feeding box; 12. Driving mechanism; 1201. Mounting plate; 1202. Screw rod; 1203. Moving frame; 1204. Sprocket; 1205. Chain; 13. Limiting frame; 14. Receiving plate; 15. Guide rod; 16. Enclosure; 17. Guide hopper; 18. Sealing ring; 19. Mounting block; 20. Vibration motor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example

[0024] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, a waste rock wool re-production synthesis machine proposed in one embodiment of the present invention includes a base 1, two brackets 2 are fixed on the top of the base 1, a top plate 3 is fixed on the top of the bracket 2, two hydraulic cylinders 4 are fixed on the top of the top plate 3, the ejections of the hydraulic cylinders 4 slide through the top plate 3 and extend to the bottom thereof and are fixed with an extrusion seat 5, the top of the top plate 3 slides through four guide rods 15, the bottom ends of the guide rods 15 are respectively fixedly connected to the tops of the corresponding extrusion seats 5, which can play a guiding and supporting role for the extrusion seats 5, so that they will be more stable during the up and down movement, and the bottom ends of the connecting columns equidistantly fixed at the bottom of the two extrusion seats 5 are fixed with forming plates 6, two hydraulic cylinders 8 are fixed on the top of the base 1, and two The ejection end of the hydraulic cylinder 2 8 is fixed with a transverse plate 7, and the transverse plates 7 are adapted to the bracket 2. The transverse plates 7 slide on the corresponding bracket 2 respectively, and the bracket 2 can be used to guide and limit the transverse plate 7 so that it will be more stable during the up and down movement. A moving seat 9 is fixed between the two transverse plates 7, and the two through-holes opened at the bottom of the moving seat 9 are fixed with a forming seat 10 adapted to the forming plate 6. A feeding box 11 is provided inside the moving seat 9, and a sealing ring 18 is fixed to the bottom of the feeding box 11. The bottom of the sealing ring 18 fits tightly with the bottom inner wall of the moving seat 9, which can enhance the tightness of the feeding box 11 and the bottom inner wall of the moving seat 9 after fitting, thereby avoiding excess raw materials from remaining in the moving feeding process. At the forming seat 10, a driving mechanism 12 is provided on the top of the movable seat 9 to drive the feeding box 11 to move back and forth to feed the material. A limiting frame 13 fixed to the top of the base 1 is provided below the forming seat 10. A receiving plate 14 is placed inside the limiting frame 13. When using this waste rock wool reproduction synthesis machine, a feeding mechanism can be set above the feeding box 11 to facilitate adding raw materials to the feeding box 11. When the mixed raw materials of waste rock wool and other materials are fed into the feeding box 11, the receiving plates 14 on the two limiting frames 13 are first pushed to the innermost position respectively, and then the driving mechanism 12 can be started to drive the feeding box 11 to slide left and right inside the movable seat 9. At this time, when the feeding box 11 moves, Drive the raw material to fill the molding cavity of the molding seat 10, and then the feeding box 11 can be reset in the middle position, and then the two hydraulic cylinders 1 4 are started to drive the extrusion seat 5 to move downward respectively. After the extrusion seat 5 moves downward, it will drive the forming plate 6 to move down to the molding cavity of the molding seat 10 to extrude the raw material. After the raw material is extruded and molded, the two hydraulic cylinders 2 8 can be started to drive the moving seat 9 to move up to a certain distance, and then the hydraulic cylinder 1 4 can be started to drive the extrusion seat 5 to reset. When the extrusion seat 5 is reset, the rock wool brick after extrusion will be located on the receiving plate 14, and then the staff can slide the receiving plate 14 to the outermost side of the limit frame 13, and then the rock wool brick can be removed together with the receiving plate 14.

[0025] like Figure 1 and Figure 2As shown, in some embodiments, the driving mechanism 12 includes two mounting plates 1201 fixed to the top of the movable seat 9, and two screw rods 1202 are rotatably connected between the two mounting plates 1201 through bearings, and the surfaces of the screw rods 1202 are threadedly connected to the movable frame 1203, and one side wall of the movable frame 1203 is fixedly connected to the outer wall of the feed box 11, and a sprocket 1204 is fixed to the surface of the screw rod 1202, and the two sprockets 1204 are connected by a chain 1205. When in use, the motor is started to drive the screw rod 1202 to rotate, and the screw rod 1202 rotates, which drives the movable frame 1203 to move, and the movable frame 1203 moves, which can drive the feeding box 11 to move. By utilizing the cooperation of the two sprockets 1204 and the chain 1205, the two screw rods 1202 can be driven to rotate synchronously at the same time under the action of one motor, thereby saving production costs.

[0026] like Figure 1 As shown, in some embodiments, a baffle 16 is fixed at the opening opened at the top of the top plate 3, and a guide hopper 17 is fixed inside the baffle 16 to serve as a transition, thereby facilitating the accurate delivery of the added material to the inside of the feeding box 11.

[0027] like Figure 4 As shown, in some embodiments, a mounting block 19 is fixed to the bottom of the movable seat 9, and a vibration motor 20 is fixed inside the mounting groove of the mounting block 19. During the process of feeding the inside of the feed box 11, the vibration motor 20 can vibrate the bottom of the movable seat 9, so as to make the raw materials inside the feed box 11 more flat and improve its feeding effect.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A waste rock wool regeneration synthesis machine, comprising a base (1), characterized in that: Two brackets (2) are fixed on the top of the base (1), a top plate (3) is fixed on the top of the bracket (2), two hydraulic cylinders (4) are fixed on the top of the top plate (3), the ejection ends of the hydraulic cylinders (4) slide through the top plate (3) and extend to the bottom thereof and are fixed with an extrusion seat (5), the bottom ends of the connecting columns equidistantly fixed at the bottom of the two extrusion seats (5) are fixed with forming plates (6), two hydraulic cylinders (8) are fixed on the top of the base (1), the ejection ends of the two hydraulic cylinders (8) are fixed with a horizontal plate (7), and the two A movable seat (9) is fixed between the two horizontal plates (7), and a forming seat (10) adapted to the forming plate (6) is fixed inside the two openings opened at the bottom of the movable seat (9), a feeding box (11) is arranged inside the movable seat (9), and a driving mechanism (12) for driving the feeding box (11) to move back and forth for feeding is arranged on the top of the movable seat (9), and a limiting frame (13) fixed to the top of the base (1) is arranged below the forming seat (10), and a material receiving plate (14) is placed inside the limiting frame (13).

2. The waste rock wool regeneration synthesis machine according to claim 1, characterized in that: The driving mechanism (12) comprises two mounting plates (1201) fixed on the top of the movable seat (9); two screw rods (1202) are rotatably connected between the two mounting plates (1201) via bearings; the surfaces of the screw rods (1202) are threadedly connected to a movable frame (1203); a side wall of the movable frame (1203) is fixedly connected to the outer wall of the feeding box (11); a sprocket (1204) is fixed on the surface of the screw rod (1202); and the two sprockets (1204) are connected in transmission via a chain (1205).

3. The waste rock wool regeneration synthesis machine according to claim 1, characterized in that: Four guide rods (15) are slidably passed through the top of the top plate (3), and the bottom ends of the guide rods (15) are fixedly connected to the tops of the corresponding extrusion seats (5).

4. The waste rock wool regeneration synthesis machine according to claim 1, characterized in that: A shroud (16) is fixed at the opening opened at the top of the top plate (3), and a flow guide hopper (17) is fixed inside the shroud (16).

5. The waste rock wool regeneration synthesis machine according to claim 1, characterized in that: A sealing ring (18) is fixed to the bottom of the feeding box (11), and the bottom of the sealing ring (18) is tightly fitted with the bottom inner wall of the movable seat (9).

6. The waste rock wool regeneration synthesis machine according to claim 1, characterized in that: The transverse plates (7) are all adapted to the brackets (2), and the transverse plates (7) slide on the corresponding brackets (2) respectively.

7. The waste rock wool regeneration synthesis machine according to claim 1, characterized in that: A mounting block (19) is fixed to the bottom of the movable seat (9), and a vibration motor (20) is fixed inside the mounting groove of the mounting block (19).