Anti-sputtering device for metal product machining

Abstract

The utility model relates to the field of metal processing, in particular to an anti-sputtering device for metal product processing. The technical problem is that although a protection plate additionally arranged outside equipment can block splashes, operators cannot clean accumulated chippings in time when the equipment runs, and therefore the quality of finished products is possibly affected. According to the technical scheme, the anti-sputtering device for metal product machining comprises an isolation assembly and a scrap concentration assembly. By arranging the fence mechanism and the wind power interference collecting mechanism, the equipment not only can block splashes generated during metal processing, but also can timely clean scraps out of the workbench, and strong wind is blown to the metal being processed so as to interfere the flight path of the metal scraps, so that the metal scraps are prevented from flying, and the working efficiency is improved. Therefore, the probability that an operator is injured by splashes after opening the first lead screw sliding block during equipment operation is reduced, and the problem that the quality of finished products is affected due to the fact that the operator cannot clean accumulated chippings in time during equipment operation is solved.

Description

Technical Field

[0001] The utility model relates to the field of metal processing, in particular to an anti-sputtering device for processing metal products. Background Art

[0002] Because some production operations require high precision in metal products, polishing and grinding become critical processing steps. However, during the polishing process, spatter can fly everywhere. If it unfortunately splashes onto sensitive areas such as the operator's eyes, face, and ears, it may cause injury or even endanger life. To this end, companies often install protective plates on the outside of the equipment to block the spatter. However, this also means that the operator cannot clean up the accumulated debris in time while the equipment is running, which may affect the quality of the finished product. Utility Model Content

[0003] In order to overcome the problem that the protective plate installed on the outside of the equipment can block splashes, it also causes the operator to be unable to clean up the accumulated debris in time when the equipment is running, which may affect the quality of the finished product.

[0004] The technical solution of the utility model is: a spatter prevention device for metal product processing, comprising an isolation component, a debris collection component and a metal processing component; a debris collection component for collecting debris is arranged inside the isolation component; and a metal processing component for processing metal is arranged above the debris collection component.

[0005] Preferably, the isolation component is used to block spatter, the chip concentration component is used to interfere with the flight trajectory of spatter and concentrate metal chips, and the metal processing component is used to grind metal.

[0006] Preferably, the isolation assembly includes a protective cover, a first screw rail, a second screw rail, a rotating connection block, a limit rod, and a first screw slider; the front end of the protective cover is fixedly connected to the first screw rail; a rotating connection block is provided on one side of the first screw rail; a second screw rail is provided on one side of the rotating connection block; the first and second screw rails share a common limit rod. The protective cover is used to block splashes; the rotating connection block, fixed to the workbench, is rotatably connected to the threaded rods of the first and second screw rails, so that the first screw slider slides on the limit rod during operation.

[0007] Preferably, a first screw slider is provided on the first screw guide rail and the second screw guide rail in a clearance fit. The limiting rod is used to close the protective cover to block splashing objects.

[0008] Preferably, the debris collection assembly includes a fan, an air supply pipe, a workbench, an electric slide rail, an electric slider, a chute, and a transport chute. The fan is fixed to both sides of the outer wall of the protective cover; the air supply pipe, which runs through the protective cover, is fixed to the fan; and the workbench is fixed to the inner wall of the protective cover. The fan and air supply pipe blow strong air toward the metal being processed to disrupt the flight path of metal debris, thereby reducing the risk of injury to operators from splashing debris after opening the first screw slider during operation. The fan is also blown toward the rear end of the protective cover, causing it to fall into the chute.

[0009] Preferably, a motorized slide rail is embedded in the rear end of the inner wall of the protective cover; the motorized slider is electrically connected to the motorized slide rail; a chute is formed below the front end of the motorized slide rail; and transport slots are formed at both ends of the chute. When the motorized slider slides within the motorized slide rail, debris that falls into the chute is pushed into the transport slot.

[0010] Preferably, the metal processing assembly includes a fixed table, a hydraulic clamp, a first hydraulic cylinder, a second hydraulic cylinder, a fixed block, a load-bearing slide, a third screw slide, a second screw slide, a fourth screw slide, and a mold. The fixed table is fixedly connected to the upper end of the worktable; the hydraulic clamp is fixedly connected to the upper end of the fixed table; the first hydraulic cylinder is fixedly connected to both sides of the fixed table; the front and rear ends of the first hydraulic cylinder are fixedly connected to the second hydraulic cylinder; the upper end of the second hydraulic cylinder is fixedly connected to the fixed block, and the load-bearing slide is fixedly connected to one side of the fixed block. After the metal is clamped by the hydraulic clamp, the height of the mold is changed by the first and second hydraulic cylinders.

[0011] Preferably, a third screw rail is fixed to the fixed block; a second screw block is loosely fitted on the third screw rail; a fourth screw rail is fixed to the lower end of the second screw block; a third screw block is loosely fitted on the fourth screw rail; and a mold is fixed to the lower end of the third screw block. The third screw rail causes the second screw block to slide on the load-bearing slide, and the fourth screw rail also causes the third screw block to slide, thereby changing the position of the mold so that it can contact the metal surface.

[0012] Beneficial effects of the utility model:

[0013] 1. By setting up a blocking mechanism and a wind interference collection mechanism, the equipment can not only block the splashes generated during metal processing, but also clean the debris off the workbench in time. Strong wind is used to blow towards the metal being processed to interfere with the flight trajectory of the metal debris, thereby reducing the probability of the operator being injured by the splashes after opening the first screw slider during equipment operation. This solves the problem that the operator cannot clean up the accumulated debris in time during equipment operation, which affects the quality of the finished product.

[0014] 2. The protective cover is used to block splashes. The rotating connecting block fixed to the workbench is rotatably connected to the threaded rods of the first and second screw guide rails. When the first and second screw guide rails are in operation, the first screw slider slides on the limit rod, so that the limit rod can close the protective cover to block splashes, thereby ensuring the safety of the operator.

[0015] 3. Strong wind is blown toward the metal being processed through the fan and air supply pipe to interfere with the flight trajectory of metal debris, thereby reducing the probability of the operator being injured by splashing objects after opening the first screw slider when the equipment is running, and most of the debris is blown to the rear end of the protective cover and dropped into the chute, thereby ensuring the safety of the operator and ensuring the efficiency and quality of production. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 What is shown is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 Shown is a schematic diagram of the first screw slider structure of the utility model;

[0018] Figure 3 Shown is a schematic diagram of the second screw guide rail structure of the present invention;

[0019] Figure 4 Shown is a schematic diagram of the fan structure of the present utility model;

[0020] Figure 5 Shown is a schematic diagram of the transport trough structure of the present utility model;

[0021] Figure 6 Shown is a schematic diagram of the hydraulic clamp structure of the utility model;

[0022] Figure 7 What is shown is a schematic diagram of the second screw slider structure of the present invention.

[0023] Explanation of the accompanying drawings: 1. Isolation component; 2. Debris collection component; 3. Metal processing component; 101. Protective cover; 102. First screw slide; 103. Second screw slide; 104. Rotating connecting block; 105. Limit rod; 106. First screw slider; 201. Fan; 202. Air supply pipe; 203. Workbench; 204. Electric slide; 205. Electric slider; 206. Slide; 207. Transport trough; 301. Fixed table; 302. Hydraulic clamp; 303. First hydraulic cylinder; 304. Second hydraulic cylinder; 305. Fixed block; 306. Load-bearing slide; 307. Third screw slide; 308. Second screw slider; 309. Fourth screw slide; 310. Third screw slider; 311. Mold. DETAILED DESCRIPTION

[0024] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0025] See also Figure 1-5 The present utility model provides an embodiment: a spatter prevention device for processing metal products, comprising an isolation component 1, a debris collection component 2, and a metal processing component 3; a debris collection component 2 for collecting debris is provided inside the isolation component 1; a metal processing component 3 for processing metal is provided above the debris collection component 2. The isolation component 1 is used to block splashes, the debris collection component 2 is used to interfere with the flight trajectory of splashes and collect metal debris, and the metal processing component 3 is used to polish metal. The isolation component 1 comprises a protective cover 101, a first screw guide rail 102, a second screw guide rail 103, a rotating connection block 104, a limiting rod 105, and a first screw slider 106; the front end of the protective cover 101 is fixedly connected to the first screw guide rail 102; a rotating connection block 104 is provided on one side of the first screw guide rail 102; a second screw guide rail 103 is provided on one side of the rotating connection block 104; the first screw guide rail 102 and the second screw guide rail 103 share the same limiting rod 105. The protective cover 101 is used to block splashes. A rotating connection block 104, fixed to the workbench 203, is rotatably connected to the threaded rods of the first and second screw rails 102, 103. This allows the first screw slider 106 to slide on the limiting rod 105 during operation. The first and second screw rails 102, 103 are gap-fitted with the first screw slider 106. The limiting rod 105 closes the protective cover 101 to block splashes. The debris collection assembly 2 includes a fan 201, an air supply pipe 202, a workbench 203, a motorized slide rail 204, a motorized slider 205, a chute 206, and a transport chute 207. The fan 201 is fixed to both sides of the outer wall of the protective cover 101; the air supply pipe 202, which runs through the protective cover 101, is fixed to the fan 201; and the workbench 203 is fixed to the inner wall of the protective cover 101. The fan 201 and air supply pipe 202 blow strong air toward the metal being processed, disrupting the trajectory of metal debris. This reduces the risk of injury to operators from splashing debris when the first screw slider 106 is opened during operation, and directs most debris toward the rear end of the protective cover 101, where it falls into the chute 206. A motorized rail 204 is embedded in the rear end of the inner wall of the protective cover 101. A motorized slider 205 is electrically connected to the motorized rail 204. A chute 206 is defined below the front end of the motorized rail 204. Transport slots 207 are defined at both ends of the chute 206. As the motorized slider 205 slides within the motorized rail 204, it pushes any debris that falls into the chute 206 into the transport slots 207.

[0026] See also Figure 6-7In this embodiment, the metal processing assembly 3 includes a fixed table 301, a hydraulic clamp 302, a first hydraulic cylinder 303, a second hydraulic cylinder 304, a fixed block 305, a load-bearing slide 306, a third screw slide 307, a second screw slide 308, a fourth screw slide 309, and a mold 311. The fixed table 301 is fixed to the upper end of the workbench 203; the hydraulic clamp 302 is fixed to the upper end of the fixed table 301; the first hydraulic cylinder 303 is fixed to both sides of the fixed table 301; the front and rear ends of the first hydraulic cylinder 303 are both fixed to the second hydraulic cylinder 304; the fixed block 305 is fixed to the upper end of the second hydraulic cylinder 304, and the load-bearing slide 306 is fixed to one side of the fixed block 305. After the hydraulic clamp 302 clamps the metal, the height of the mold 311 is adjusted by the first and second hydraulic cylinders 303 and 304. A third screw guide rail 307 is fixed to the fixed block 305; a second screw block 308 is loosely fitted on the third screw guide rail 307; a fourth screw guide rail 309 is fixed to the lower end of the second screw block 308; a third screw block 310 is loosely fitted on the fourth screw guide rail 309; and a grinding tool 311 is fixed to the lower end of the third screw block 310. The third screw guide rail 307 causes the second screw block 308 to slide on the load-bearing slide 306, while the fourth screw guide rail 309 also causes the third screw block 310 to slide, thereby changing the position of the grinding tool 311, allowing it to grind the metal.

[0027] During operation, after the metal is clamped by the hydraulic clamp 302, the height of the mold 311 is changed by the first hydraulic cylinder 303 and the second hydraulic cylinder 304. Then the third screw rail 307 causes the second screw slider 308 to slide on the load-bearing slide 306, and the fourth screw rail 309 also causes the third screw slider 310 to slide, thereby changing the position of the mold 311 so that the mold 311 can contact the surface of the metal.

[0028] When the equipment is running, the protective cover 101 is used to block splashes, and the rotating connecting block 104 fixed to the workbench 203 is rotatably connected to the threaded rods of the first screw slide 102 and the second screw slide 103, so that the first screw slide 106 of the second screw slide 102 and the second screw slide 103 can slide on the limit rod 105 during operation, so that the limit rod 105 can close the protective cover 101 to block splashes, thereby ensuring the safety of the operator.

[0029] At the same time, the fan 201 and the air supply pipe 202 blow strong wind toward the metal being processed to interfere with the flight trajectory of the metal debris, thereby reducing the probability of the operator being injured by splashing objects after opening the first screw slider 106 when the equipment is running, and blowing most of the debris toward the rear end inside the protective cover 101 and causing it to fall into the chute 206, thereby ensuring the efficiency and quality of production while ensuring the safety of the operator.

[0030] Through the above steps, a blocking mechanism and a wind interference collection mechanism are set up, so that the equipment can not only block the splashes generated when processing metal, but also clean the debris out of the workbench 203 in time, and use strong wind to blow towards the metal being processed to interfere with the flight trajectory of the metal debris, thereby reducing the probability of the operator being injured by the splashes after opening the first screw slider 106 when the equipment is running, and thus solving the problem that the operator cannot clean up the accumulated debris in time when the equipment is running, so that the quality of the finished product is affected.

[0031] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.

Claims

1. A sputtering prevention device for metal product processing, comprising an isolation component (1); characterized in that: It also includes a debris collection component (2) and a metal processing component (3); the interior of the isolation component (1) is provided with the debris collection component (2) for collecting debris; and the metal processing component (3) for processing metal is provided above the debris collection component (2).

2. The anti-sputtering device for metal product processing according to claim 1, characterized in that: The isolation assembly (1) comprises a protective cover (101), a first screw guide rail (102), a second screw guide rail (103), a rotating connection block (104), a limiting rod (105), and a first screw slider (106); the front end of the protective cover (101) is fixedly connected to the first screw guide rail (102); a rotating connection block (104) is provided on one side of the first screw guide rail (102); a second screw guide rail (103) is provided on one side of the rotating connection block (104); the first screw guide rail (102) and the second screw guide rail (103) share the same limiting rod (105).

3. The anti-sputtering device for metal product processing according to claim 2, characterized in that: A first screw slide block (106) is provided in clearance fit between the first screw slide rail (102) and the second screw slide rail (103).

4. The anti-sputtering device for metal product processing according to claim 2, characterized in that: The debris collection component (2) comprises a fan (201), an air supply pipe (202), a workbench (203), an electric slide rail (204), an electric slider (205), a slide trough (206), and a transport trough (207); the fan (201) is fixedly connected to both sides of the outer wall of the protective cover (101); the air supply pipe (202) penetrating the protective cover (101) is fixedly connected to the fan (201); and the workbench (203) is fixedly connected to the inner wall of the protective cover (101).

5. The anti-sputtering device for metal product processing according to claim 2, characterized in that: An electric slide rail (204) is embedded in the rear end of the inner wall of the protective cover (101); an electric slider (205) is electrically connected to the electric slide rail (204); and a slide groove (206) is provided below the front end of the electric slide rail (204); Transport troughs (207) are provided at both ends of the chute (206).

6. The anti-sputtering device for metal product processing according to claim 4, characterized in that: The metal processing assembly (3) comprises a fixed platform (301), a hydraulic clamping block (302), a first hydraulic cylinder (303), a second hydraulic cylinder (304), a fixed block (305), a load-bearing slide bar (306), a third screw rod slide rail (307), a second screw rod slide rail (308), a fourth screw rod slide rail (309), and a grinding tool (311); the upper end of the workbench (203) is fixedly connected to the fixed platform (301); the upper end of the fixed platform (301) is fixedly connected to the hydraulic clamping block (302); both sides of the fixed platform (301) are fixedly connected to the first hydraulic cylinder (303); the front and rear ends of the first hydraulic cylinder (303) are fixedly connected to the second hydraulic cylinder (304); the upper end of the second hydraulic cylinder (304) is fixedly connected to the fixed block (305), and one side of the fixed block (305) is fixedly connected to the load-bearing slide bar (306).

7. The anti-sputtering device for metal product processing according to claim 6, characterized in that: A third screw guide rail (307) is fixedly connected to the fixed block (305); a second screw slider (308) is loosely fitted on the third screw guide rail (307); a fourth screw guide rail (309) is fixedly connected to the lower end of the second screw slider (308); a third screw slider (310) is loosely fitted on the fourth screw guide rail (309); and a grinding tool (311) is fixedly connected to the lower end of the third screw slider (310).

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