Large electric furnace with lifting type electrode

Through the design of the lifting electrode assembly and the use of the hydraulic cylinder connection between the support arm and the connecting arm, the electrode assembly can be quickly disassembled and installed, solving the problem of cumbersome replacement of traditional electrode rods and improving the efficiency of phosphate ore smelting.

CN223376357UActive Publication Date: 2025-09-23LEIBO KAIRUI PHOSPHORUS CHEM CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421942258.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-09-23
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The traditional electrode rod replacement process is cumbersome, time-consuming and labor-intensive, affecting the efficiency of phosphate smelting.

Method used

A lifting assembly connected by a support arm, a connecting arm and a hydraulic cylinder is used. The electrode assembly is plugged into the connecting arm to achieve rapid disassembly and installation of the electrode assembly, and the position of the electrode rod can be adjusted to correspond to the furnace body.

Benefits of technology

It simplifies the replacement process of electrode assemblies, improves the efficiency of phosphate rock processing, saves manpower, and improves the convenience of electric furnace operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223376357U_ABST
    Figure CN223376357U_ABST
Patent Text Reader

Abstract

The utility model discloses a large electric furnace with a lifting type electrode, which comprises a furnace body, a lifting assembly and an electrode assembly, and the electrode assembly is connected with the lifting assembly. The electrode assembly comprises at least one electrode bar and a fixing piece, the electrode bar is arranged below the fixing piece, an insertion hole is formed in the upper portion of the furnace body, and the electrode bar is matched with the insertion hole; the lifting assembly comprises a hydraulic machine, a hydraulic cylinder, a supporting arm and a connecting arm, the hydraulic machine is connected with the hydraulic cylinder through a pipeline, the supporting arm is connected with the hydraulic cylinder, one side of the connecting arm is connected with the supporting arm, and the other side of the connecting arm is connected with the fixing piece. The supporting arm is connected with the connecting arm and the hydraulic cylinder, the electrode assembly comprises the fixing piece and the electrode bar, the electrode assembly can be rapidly disassembled or installed in the mode that the fixing piece and the connecting arm are connected in an inserted and matched mode, the position of the electrode bar can be adjusted on the connecting arm, the electrode bar corresponds to a furnace body below, and therefore the furnace body can be rapidly disassembled or assembled. The replacement mode of the motor assembly is simple and fast, manpower can be saved, and the processing efficiency of phosphorite is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model belongs to the technical field of phosphate ore smelting, and in particular relates to a large electric furnace with lifting electrodes. Background Art

[0002] The electric furnace method for producing yellow phosphorus involves adding a mixture of phosphate rock, silica, and coke to an electric furnace. Silica acts as a flux, and coke acts as a reducing agent and conductor. Electrode rods are introduced to convert electrical energy into heat, melting it to produce a chemical reduction reaction, which sublimates the phosphorus. The phosphorus-containing furnace gas is condensed, washed, refined, and separated to obtain the finished phosphorus. The phosphorus furnace is mainly composed of a furnace body, electrodes and an electrode lifting device, an electric furnace transformer, and monitoring and control instruments. Traditional electrode lifting circuits usually heat the furnace body by inserting electrode rods. However, electrode rods are consumables and require frequent replacement due to repeated wear and tear from the ore after heating. The traditional electrode rod replacement process is cumbersome, and when there are multiple electrode rods, each electrode rod needs to be disassembled and replaced with a new one, which is time-consuming and labor-intensive, and has low replacement efficiency. Utility Model Content

[0003] The purpose of the utility model is to provide a large electric furnace with a lifting electrode, which is connected to the connecting arm and the hydraulic cylinder respectively through a support arm. The electrode assembly can be quickly disassembled or installed through the plug-in connection between the electrode assembly and the connecting arm, and the position of the electrode assembly can be adjusted on the connecting arm to correspond to the furnace body below.

[0004] The utility model is achieved through the following technical solutions:

[0005] A large electric furnace with lifting electrodes comprises a furnace body, a lifting assembly and an electrode assembly, wherein the electrode assembly is connected to the lifting assembly and the lifting assembly is arranged on one side of the furnace body; the electrode assembly comprises at least one electrode rod and a fixing piece, wherein the electrode rod is arranged below the fixing piece, and a socket is provided above the furnace body, wherein the electrode rod cooperates with the socket; the lifting assembly comprises a hydraulic press, a hydraulic cylinder, a support arm and a connecting arm, wherein the hydraulic press is connected to the hydraulic cylinder via a pipeline, the support arm is connected to the hydraulic cylinder, and one side of the connecting arm is connected to the support arm and the other side is connected to the fixing piece.

[0006] Furthermore, a convex rail is provided on the connecting arm, and the convex rail is provided on one end of the connecting arm away from the support arm. The convex rail is protruding from the lower surface of the connecting arm, and the cross-section of the convex rail is a trapezoidal structure, and its bottom width is greater than its top width; a slot matching the convex rail is provided on the fixing member, and the fixing member is plug-fitted and connected to the connecting arm.

[0007] Furthermore, a limiting block is provided on the connecting arm, and the limiting block is provided at the end of the convex rail and on a side close to the supporting arm, and the limiting block is used to limit the fixing member.

[0008] Furthermore, the connecting arm is provided with a waist-shaped hole, the fixing piece is provided with a through hole, and the fixing piece and the connecting arm are fixed by bolts.

[0009] Furthermore, the furnace body includes a furnace cover and a furnace body, and the insertion hole is arranged on the furnace cover; the bottom of the furnace body is arranged to be a downwardly concave curved surface structure.

[0010] Furthermore, a fixing seat is provided below the furnace body, the edge of the fixing seat is provided with a protruding shape, and the diameter of the fixing seat is larger than the diameter of the furnace body.

[0011] Furthermore, a collecting pipe is provided on the furnace body, and a filter screen is provided in the collecting pipe.

[0012] Compared with the prior art, the present invention has the following advantages and beneficial effects:

[0013] In the utility model, a support arm is provided above the hydraulic cylinder, which is respectively connected to the connecting arm and the hydraulic cylinder through the support arm. The electrode assembly includes a fixing part and an electrode rod. The electrode assembly can be quickly disassembled or installed through the plug-in connection between the fixing part and the connecting arm, and the position of the electrode rod can be adjusted on the connecting arm to correspond to the furnace body below. The replacement method of the motor assembly is simple and fast, which can save manpower and improve the processing efficiency of phosphate rock. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a schematic diagram of the overall structure of a large electric furnace with lifting electrodes according to the present invention.

[0016] Figure 2 This is a side structural diagram of the connecting arm in a large electric furnace with lifting electrodes according to the utility model.

[0017] Figure 3 This is a schematic structural diagram of the electrode assembly in a large electric furnace with lifting electrodes according to the utility model.

[0018] Among them: 1-hydraulic cylinder, 2-support arm, 3-connecting arm, 31-limiting block, 32-convex rail, 4-electrode assembly, 41-fixing part, 411-slot, 42-electrode rod, 5-furnace body, 51-furnace body, 52-furnace cover, 53-fixing seat, 6-collecting pipe, 7-filter screen, 8-hydraulic press. DETAILED DESCRIPTION

[0019] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in combination with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments.

[0020] Example 1:

[0021] The main structure of this embodiment is a large electric furnace with lifting electrodes, such as Figure 1 、 Figure 2 and Figure 3As shown, it includes a furnace body 5, a lifting assembly and an electrode assembly 4, the electrode assembly 4 is connected to the lifting assembly, the lifting assembly is arranged on one side of the furnace body 5, the electrode assembly 4 is used to be inserted into the furnace body 5 and melt the ore in the furnace body 5 by converting electrical energy into thermal energy, the lifting assembly is used to connect the electrode assembly 4 and drive the electrode assembly 4 to move up and down, when heating is required, the electrode assembly 4 is first inserted into the furnace body 5, and then the power is turned on for heating; the electrode assembly 4 includes three electrode rods 42 and a fixing part 41, the electrode rods 42 are arranged below the fixing part 41, and a socket is provided above the furnace body 5, and the electrode rods 42 cooperate with the socket; The fixed part 41 is a plate-shaped structure. Three electrode rods 42 are arranged below the fixed part 41. The angles between the three electrode rods 42 are the same. Three sockets are provided on the furnace body 5. The three sockets correspond to the positions of the three electrode rods 42. The lifting assembly includes a hydraulic press 8, a hydraulic cylinder 1, a support arm 2 and a connecting arm 3. The hydraulic press 8 is connected to the hydraulic cylinder 1 through a pipeline. The hydraulic press 8 is used to circulate the hydraulic oil in the hydraulic cylinder 1 to provide power to the hydraulic cylinder 1. The support arm 2 is connected to the top of the seal in the hydraulic cylinder 1. One side of the connecting arm 3 is connected to the support arm 2 by welding, and the other side is connected to the fixed part 41. The connecting arm 3 A convex rail 32 is provided on the top, and the convex rail 32 is provided on the end of the connecting arm 3 away from the support arm 2. The convex rail 32 is protruded on the lower surface of the connecting arm 3. The cross-section of the convex rail 32 is a trapezoidal structure, and its bottom width is greater than its top width; a slot 411 is provided on the fixing member 41 to match the convex rail 32, and the fixing member 41 is plug-fitted and connected to the connecting arm 3. The slot 411 on the fixing member 41 matches the convex rail 32, so that the fixing member 41 can slide along the convex rail 32 to the limit block 31; a limit block 31 is provided on the connecting arm 3, and the limit block 31 is provided at the end of the convex rail 32 near the support arm 2 On one side, the limit block 31 is used to limit the fixing part 41, and the limit block 31 limits the axial position of the fixing part 41 to prevent the fixing part 41 from being too close to the support arm 2; at the same time, a waist-shaped hole is provided on the connecting arm 3, and the waist-shaped hole passes through the connecting arm 3 and the convex rail 32, and a through hole is provided on the fixing part 41. When the fixing part 41 slides to the position of the limit block 31, the fixing part 41 is fixed on the connecting arm 3 after the bolt passes through the waist-shaped hole of the connecting arm 3 and the through hole on the fixing part 41; in addition, the waist-shaped hole is provided to facilitate the adjustment of the position of the fixing part 41, so that the electrode rod 42 can correspond to the socket on the furnace body 5.

[0022] Example 2:

[0023] Based on the above embodiment, this embodiment further defines a furnace body 5, which includes a furnace cover 52 and a furnace body 51, with a socket provided on the furnace cover 52; the bottom of the furnace body 51 is configured as a downwardly concave curved surface structure, which can collect ore added to the furnace to facilitate heating and melting of the ore; a fixing seat 53 is provided below the furnace body 51, which is welded to the furnace body 51, with a protruding edge, and a diameter larger than the diameter of the furnace body 51, thereby ensuring the stability of the furnace body 51 and preventing it from tipping over during the ore heating process and causing accidents; a collection pipe 6 is provided on the furnace body 51, which is connected to an external mineral powder collection device. Fume containing mineral powder will enter the external mineral powder collection device through the collection pipe 6. A filter screen 7 is provided in the collection pipe 6 to prevent larger particles from passing through the collection pipe 6 and entering the mineral powder collection device. The rest of this embodiment is the same as the above embodiment and will not be repeated here.

[0024] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. used to indicate the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.

[0025] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this invention does not necessarily mean that the components must be absolutely horizontal or suspended, but rather that they can be slightly tilted. For example, "horizontal" simply means that the direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.

[0026] It should also be noted that, in the description of this utility model, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. Any simple modification or equivalent change made to the above embodiment based on the technical essence of the present invention falls within the scope of protection of the present invention.

Claims

1. A large electric furnace with lifting electrodes, characterized in that: It includes a furnace body, a lifting assembly and an electrode assembly, the electrode assembly is connected to the lifting assembly, and the lifting assembly is arranged on one side of the furnace body; the electrode assembly includes at least one electrode rod and a fixing part, the electrode rod is arranged below the fixing part, and a socket is provided above the furnace body, and the electrode rod cooperates with the socket; the lifting assembly includes a hydraulic press, a hydraulic cylinder, a support arm and a connecting arm, the hydraulic press is connected to the hydraulic cylinder through a pipeline, the support arm is connected to the hydraulic cylinder, one side of the connecting arm is connected to the support arm, and the other side is connected to the fixing part.

2. The large electric furnace with lifting electrodes according to claim 1, characterized in that: The connecting arm is provided with a convex rail, which is provided on an end of the connecting arm away from the support arm. The convex rail is provided protrudingly on the lower surface of the connecting arm. The cross section of the convex rail is a trapezoidal structure, and its bottom width is greater than its top width. The fixing piece is provided with a slot matched with the convex rail, and the fixing piece is plug-fitted and connected with the connecting arm.

3. The large electric furnace with lifting electrodes according to claim 2, characterized in that: A limiting block is provided on the connecting arm. The limiting block is provided at the end of the convex rail and is located on a side close to the supporting arm. The limiting block is used to limit the fixing member.

4. The large electric furnace with lifting electrodes according to claim 2, characterized in that: The connecting arm is provided with a waist-shaped hole, the fixing piece is provided with a through hole, and the fixing piece and the connecting arm are fixed by bolts.

5. The large electric furnace with lifting electrodes according to claim 1, characterized in that: The furnace body comprises a furnace cover and a furnace body, the insertion hole is arranged on the furnace cover; and the bottom of the furnace body is arranged as a downwardly concave curved surface structure.

6. The large electric furnace with lifting electrodes according to claim 5, characterized in that: A fixing seat is provided below the furnace body, the edge of the fixing seat is provided with a protruding shape, and the diameter of the fixing seat is larger than the diameter of the furnace body.

7. The large electric furnace with lifting electrodes according to claim 5, characterized in that: The furnace body is provided with a collecting pipe, and a filter screen is provided in the collecting pipe.