Insulation framework structure of three-phase motor

By designing the three-phase motor insulation skeleton structure and using engineering plastics and threaded connections, fast and efficient winding and wiring are achieved, solving the problems of low assembly efficiency and uneven winding in the existing technology and improving the motor production quality.

CN223378964UActive Publication Date: 2025-09-23SHANGHAI GUANGLU MOTOR
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Patent Information

Application Number
CN202422669872.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-04
Publication Date
2025-09-23
Estimated Expiration
2034-11-04

AI Technical Summary

Technical Problem

The existing motor insulation frame has a single function, low assembly efficiency, irregular winding, and is prone to wire damage and poor contact.

Method used

An insulating skeleton structure for a three-phase motor was designed. It was made of engineering plastics. The inner wall was fixedly connected to the winding post and the baffle. The winding post was conical in design. The jack was connected to the conductive post with threads. The external wiring was fixed by soldering. The fastening bolts were concentric with the baffle, and the bolts were used to achieve quick winding and wiring.

Benefits of technology

It realizes a fast and efficient winding process, ensures the neatness and consistency of winding, avoids wire damage and poor contact, and improves the production quality of motors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a three-phase motor insulation skeleton structure comprising an insulation skeleton, the inner wall of the insulation skeleton is fixedly connected with a wrapping post, the other end of the wrapping post is fixedly connected with a baffle plate, and the left side of the front end of the inner cavity of the wrapping post and the right side of the rear end of the inner cavity of the wrapping post are provided with jacks. The bottom of an inner cavity of the jack is fixedly connected with a conductive column, the bottom of the conductive column is fixedly connected with an external wire, the other end of the external wire penetrates to the outside of the insulating framework, the inner cavity of the jack is in threaded connection with a fastening bolt, the other end of the fastening bolt is located on the surface of the baffle, and the insulating framework is made of engineering plastics. And insulating paint is sprayed on the surface. By the adoption of the equipment, rapid and efficient winding work can be achieved, neatness and consistency of winding can be guaranteed, and the risk of wire damage cannot occur in the winding process, so that the phenomenon of poor contact can be avoided, and the production quality of the three-phase motor is guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of motors, in particular to an insulating skeleton structure of a three-phase motor. Background Art

[0002] A three-phase motor is one in which a rotating magnetic field is generated when three-phase alternating current is applied to the three-phase stator windings (with a phase difference of 120 degrees). This rotating magnetic field cuts through the rotor windings, thereby generating an induced current in the rotor windings (the rotor windings are closed paths). The current-carrying rotor conductors generate electromagnetic forces under the action of the stator rotating magnetic field, thereby forming an electromagnetic torque on the motor shaft, driving the motor to rotate. The direction of motor rotation is the same as that of the rotating magnetic field.

[0003] During motor manufacturing, the stator of the motor generally needs to be padded with an insulating layer and varnished when the coils of the enameled wire winding are embedded to improve the insulation performance of the stator armature. In the prior art, a motor insulation frame is usually used for isolation and insulation. However, the current motor insulation frame has a single function, generally only serving to insulate the enameled wire and the silicon steel core.

[0004] In addition, the existing motor insulation frame requires soldering, resistance welding and other processes during motor assembly, which has low assembly efficiency, is inconvenient to operate during the winding process, and the winding is uneven and inconsistent. The winding process is prone to the risk of wire damage and poor contact between the three-phase terminals and the enameled wire.

[0005] Therefore, it is necessary to design an insulating skeleton structure that is convenient for fixing the coil. Utility Model Content

[0006] The purpose of the utility model is to provide a three-phase motor insulation skeleton structure, which has the advantage of being easy to use and solves the problems raised by the above-mentioned background technology.

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a three-phase motor insulating skeleton structure, comprising an insulating skeleton, an inner wall of the insulating skeleton is fixedly connected to a winding post, the other end of the winding post is fixedly connected to a baffle, and a socket is provided on the left side of the front end and the right side of the rear end of the inner cavity of the winding post, the bottom of the inner cavity of the socket is fixedly connected to a conductive post, the bottom of the conductive post is fixedly connected to an external wire, the other end of the external wire passes through the outside of the insulating skeleton, the inner cavity of the socket is threadedly connected to a fastening bolt, and the other end of the fastening bolt is located on the surface of the baffle.

[0008] Preferably, the insulating frame is made of engineering plastics, and its surface is sprayed with insulating paint.

[0009] Preferably, the winding post adopts a conical design, and the baffle adopts an arc design, and is designed to be concentric with the insulating frame.

[0010] Preferably, a threaded design is adopted between the jack and the conductive column, and the external wire and the conductive column are fixed by soldering.

[0011] Preferably, a circular hole is opened on the surface of the insulating frame, and the external wire passes through the inner cavity of the circular hole.

[0012] Preferably, the surface of the fastening bolt adopts the same arc-shaped design as the baffle, and the surface of the baffle is provided with a groove for accommodating the fastening bolt.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The utility model inserts one end of the enameled wire into the socket at the rear end and rotates the matching fastening bolt to make the enameled wire contact with the conductive column and energize it, and then the winding work can be carried out around the winding column. After the winding is completed, the other end of the enameled wire is inserted into another socket and the matching fastening bolt is rotated. At this time, the fast winding work can be completed, and then the wiring work can be completed by arranging the external external wiring. By adopting this equipment, fast and efficient winding work can be achieved, and the neatness and consistency of the winding can be guaranteed. There is no risk of wire damage during the winding process, thereby avoiding the phenomenon of poor contact and ensuring the production quality of the three-phase motor.

[0015] 2. The utility model is made of engineering plastics, which can ensure that the equipment has insulation performance while also having good strength. By setting the groove, the fastening bolts and the baffle can be at the same level without protrusion. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 It is a three-dimensional schematic diagram of the local structure of the utility model;

[0018] Figure 3 It is a schematic cross-sectional view of the local structure of the utility model.

[0019] In the figure: 1. Insulation frame; 2. Winding column; 3. Baffle; 4. Socket; 5. Conductive column; 6. External connection; 7. Fastening bolt; 8. Groove. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] The components of the present invention are all universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods.

[0022] Example 1:

[0023] See also Figure 1-Figure 3 In order to achieve the purpose of facilitating assembly, this embodiment provides the following technical solutions, which specifically disclose: a three-phase motor insulation skeleton structure, including an insulation skeleton 1, a winding post 2 is fixedly connected to the inner wall of the insulation skeleton 1, a baffle 3 is fixedly connected to the other end of the winding post 2, and a socket 4 is provided on the left side of the front end of the inner cavity of the winding post 2 and on the right side of the rear end of the inner cavity of the winding post 2. A conductive post 5 is fixedly connected to the bottom of the inner cavity of the socket 4, and an external wire 6 is fixedly connected to the bottom of the conductive post 5. The other end of the external wire 6 passes through the outside of the insulation skeleton 1, and a fastening bolt 7 is threadedly connected to the inner cavity of the socket 4, and the other end of the fastening bolt 7 is located on the surface of the baffle 3.

[0024] Example 2:

[0025] See also Figure 1-Figure 3 In order to achieve the purpose of ease of use, this embodiment provides the following technical solutions, which specifically disclose: the insulating frame 1 is made of engineering plastics and its surface is sprayed with insulating paint, the winding column 2 adopts a conical design, the baffle 3 adopts an arc design, and is designed concentrically with the insulating frame 1, the jack 4 and the conductive column 5 are designed with threads, the external wire 6 and the conductive column 5 are fixed by soldering, the surface of the fastening bolt 7 adopts the same arc design as the baffle 3, and the surface of the baffle 3 is provided with a groove 8 for accommodating the fastening bolt 7. By adopting engineering plastics, the device can have good insulation performance while having good use strength. By providing the groove 8, the fastening bolt 7 and the baffle 3 can be placed at the same level without protrusion.

[0026] When in use, by inserting one end of the enameled wire into the socket 4 at the rear end and rotating the matching fastening bolt 7, the enameled wire can be brought into contact with the conductive column 5 and energized, and then the winding work can be carried out around the winding column 2. After the winding is completed, the other end of the enameled wire is inserted into another socket 4 and the matching fastening bolt 7 is rotated. At this time, the quick winding work can be completed, and then the wiring work can be completed by arranging the external external wire 6.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A three-phase motor insulation frame structure, comprising an insulation frame (1), characterized in that: The inner wall of the insulating frame (1) is fixedly connected to a winding post (2), the other end of the winding post (2) is fixedly connected to a baffle (3), a jack (4) is provided on the left side of the front end of the inner cavity of the winding post (2) and on the right side of the rear end of the inner cavity of the winding post (2), the bottom of the inner cavity of the jack (4) is fixedly connected to a conductive post (5), the bottom of the conductive post (5) is fixedly connected to an external wire (6), the other end of the external wire (6) passes through the outside of the insulating frame (1), the inner cavity of the jack (4) is threadedly connected to a fastening bolt (7), and the other end of the fastening bolt (7) is located on the surface of the baffle (3).

2. The three-phase motor insulation skeleton structure according to claim 1, characterized in that: The insulating frame (1) is made of engineering plastics, and its surface is sprayed with insulating paint.

3. The three-phase motor insulation skeleton structure according to claim 1, characterized in that: The winding column (2) adopts a conical design, and the baffle (3) adopts an arc design and is designed to be concentric with the insulating frame (1).

4. The three-phase motor insulation skeleton structure according to claim 1, characterized in that: A threaded design is adopted between the jack (4) and the conductive column (5), and the external wire (6) and the conductive column (5) are fixed by soldering.

5. The three-phase motor insulation skeleton structure according to claim 1, characterized in that: A circular hole is provided on the surface of the insulating frame (1), and the external wire (6) passes through the inner cavity of the circular hole.

6. The three-phase motor insulation skeleton structure according to claim 1, characterized in that: The surface of the fastening bolt (7) adopts the same arc-shaped design as the baffle (3), and the surface of the baffle (3) is provided with a groove (8) for accommodating the fastening bolt (7).