Dye filling and mixing device

The sealing plate and mixing box are driven to rotate by a power assembly, and combined with a cleaning mechanism, the problem of dye residue is solved, efficient cleaning and simplified operation are achieved, and the continuity and quality of dye preparation are ensured.

CN223381512UActive Publication Date: 2025-09-26ZIBO FUYAN CHEM IND GROUP
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Patent Information

Application Number
CN202421931354.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-09-26
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

After the existing dye mixing device finishes stirring, dye residues still remain on the stirring element, the inner wall of the mixing tank and the cleaning plate, affecting the next dye preparation work.

Method used

A dye filling and mixing device was designed. A power assembly was used to drive the sealing plate to move and the mixing box to rotate. Combined with a cleaning mechanism, the sealing rubber ring was used to scrape the dye off the inner wall, and the sealing plate was cleaned by a nozzle and brush. The structure was simplified and cleaning was convenient.

Benefits of technology

It achieves efficient cleaning, simplifies the cleaning process, improves work efficiency, and ensures the quality of the next dye preparation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223381512U_ABST
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Abstract

The utility model relates to the technical field of dye processing, in particular to a dye filling and mixing device. Comprising a mixing box, a movable box body and two groups of side brackets. The upper end and the lower end of the mixing box are open, and the mixing box is of a circular-tube-shaped structure. Two sealing plates are arranged on the inner side of the mixing box, sealing rubber rings are arranged on the peripheries of the two sealing plates, a plurality of connecting frames are connected between the two sealing rubber rings, and a power assembly a used for driving the connecting frames to move is installed on the mixing box; mounting shafts are arranged at the two ends of the mixing box; the mixing box is rotationally mounted between the two groups of side brackets through the two mounting shafts at the two ends of the mixing box; a power assembly b for driving the mounting shaft to rotate is mounted on the side bracket; and a cleaning mechanism is mounted on the movable box body. The technical scheme is simple in structure, good in cleaning effect and high in practicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of dye processing, in particular to a dye filling and mixing device. Background Art

[0002] The raw cloth needs to be printed and dyed to show different colors. The paint used in the printing and dyeing process of the raw cloth is a mixture of multiple pigments in a certain proportion.

[0003] A Chinese patent with authorization publication number CN220071382U discloses a dye mixing device, including a mixing tank and a closing cover, wherein the upper surface of the closing cover is fixedly connected to a drive motor, the lower surface of the closing cover is fixedly connected to a sealing body, the lower surface of the closing cover is rotatably connected to a stirring rod, the surface of the stirring rod is fixedly connected to a mixing knife, the bottom of the stirring rod is fixedly connected to a cleaning plate, the bottom of the mixing tank is arranged in a funnel shape, the lower surface of the mixing tank is fixedly connected to a discharge pipe, and a discharge cover is provided at one end of the discharge pipe.

[0004] The above patent still has the following technical defects: after the stirring work is completed, a large amount of dye will still remain on the stirring piece, the inner wall of the mixing tank and the cleaning plate, which need to be cleaned regularly, otherwise it will affect the next dye preparation work. Utility Model Content

[0005] The utility model aims to solve the problems existing in the background technology and propose a dye filling and mixing device.

[0006] The technical solution of the utility model is a dye filling and mixing device, comprising:

[0007] A mixing box with openings at both the upper and lower ends, the mixing box being a circular tubular structure; two sealing plates are provided on the inner side of the mixing box, the periphery of each sealing plate is provided with a sealing rubber ring, a plurality of connecting frames are connected between the two sealing rubber rings, and a power assembly a for driving the connecting frames to move is installed on the mixing box;

[0008] Two sets of side brackets, both ends of the mixing box are provided with mounting shafts, and the mixing box is rotatably mounted between the two sets of side brackets through the two mounting shafts at both ends; a power component b for driving the mounting shaft to rotate is installed on the side bracket;

[0009] The mobile box is equipped with a cleaning mechanism.

[0010] Preferably, the cleaning mechanism includes a nozzle, a water inlet pipe and a push handle. The nozzle and the push handle are respectively arranged on the inner and outer sides of the mobile box. The nozzle and the push handle are connected by a water inlet pipe, and the water inlet pipe movably passes through the side of the mobile box.

[0011] Preferably, the side bracket includes a sleeve, a lifting pillar, a support and a hydraulic cylinder a, the sleeve is installed on the support, the bottom end of the lifting pillar is slidably installed on the inner side of the sleeve, the mounting shaft is rotatably installed on the lifting pillar, and the hydraulic cylinder a is installed on the sleeve and its output shaft is connected to the lifting pillar.

[0012] Preferably, the power component a includes a servo motor a and a threaded rod, a mounting plate is provided on the side of the mixing box, a guide rod is vertically provided on the mounting plate, a connecting slider is connected to the top of the connecting frame, the servo motor a is installed on the mounting plate, the threaded rod is installed on the output shaft of the servo motor a, the connecting slider is slidably installed on the guide rod, and the connecting slider is threadedly connected to the threaded rod.

[0013] Preferably, the power component b includes a driving member, a gear and a gear ring. The driving member is installed on the side bracket. The driving member includes a servo motor b and a reducer. The output shaft of the servo motor is connected to the input shaft of the reducer. The output shaft of the reducer is connected to the gear. The gear ring is installed on the mounting shaft, and the gear ring is engaged with the gear.

[0014] Preferably, the width of the mixing box is smaller than the distance between the two side supports, the length and width of the movable box body are larger than the diameter of the mixing box, and the depth of the movable box body is larger than the depth of the mixing box.

[0015] Compared with the prior art, the utility model has the following beneficial technical effects: in this technical solution, a power component b is set to drive the mixing box to rotate, so as to achieve the stirring of the dye inside the mixing box, and no stirring member is set inside the mixing box. Its structure is simplified, which facilitates the cleaning of the mixing box. The sealing rubber ring set in the process of driving the two sealing plates to move downward can scrape off the dye on the inner wall of the mixing box. The cleaning mechanism only needs to clean the end faces of the two sealing plates. It is easy to operate, has a good cleaning effect and high work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 and Figure 2 All of them are structural schematic diagrams of the present utility model.

[0017] Figure 3 This is a structural diagram of the mixing box and the sealing plate in the utility model.

[0018] Figure numerals: 1. Moving box; 2. Mixing box; 3. Hydraulic cylinder a; 41. Sleeve; 42. Lifting pillar; 43. Support; 5. Connecting frame; 6. Sealing plate; 7. Sealing rubber ring; 8. Nozzle; 9. Water inlet pipe; 10. Push handle; 11. Mounting shaft; 121. Servo motor a; 122. Threaded rod; 13. Guide rod; 14. Connecting slider; 151. Driving part; 152. Gear; 153. Gear ring; 16. Drain pipe; 17. Valve; 18. Mounting plate. DETAILED DESCRIPTION

[0019] Example 1

[0020] like Figure 1-Figure 3 As shown, a dye filling and mixing device proposed in this embodiment includes a mixing box 2, a movable box body 1 and two sets of side supports.

[0021] The upper and lower ends of the mixing box 2 are both opened, and the mixing box 2 is a circular tubular structure; two sealing plates 6 are provided on the inner side of the mixing box 2, and the periphery of the two sealing plates 6 is provided with sealing rubber rings 7, and a plurality of connecting frames 5 are connected between the two sealing rubber rings 7. A power component a for driving the connecting frame 5 to move is installed on the mixing box 2, and the power component a includes a servo motor a121 and a threaded rod 122. A mounting plate 18 is provided on the side of the mixing box 2, and a guide rod 13 is vertically provided on the mounting plate 18. The top of the connecting frame 5 is connected to a connecting slider 14, the servo motor a121 is installed on the mounting plate 18, and the threaded rod 122 is installed on the output shaft of the servo motor a121. The connecting slider 14 is slidably installed on the guide rod 13, and the connecting slider 14 is threadedly connected to the threaded rod 122.

[0022] Both ends of the mixing box 2 are provided with mounting shafts 11. The mixing box 2 is rotatably installed between the two sets of side brackets through the two mounting shafts 11 at both ends. The width of the mixing box 2 is smaller than the spacing between the two side brackets. This arrangement enables the mobile box body 1 to move between the two side brackets; a power component b for driving the mounting shaft 11 to rotate is installed on the side bracket. The power component b includes a driving member 151, a gear 152 and a gear ring 153. The driving member 151 is installed on the side bracket. The driving member 151 includes a servo motor b and a reducer. The output shaft of the servo motor is connected to the input shaft of the reducer, and the output shaft of the reducer is connected to the gear 152. The gear ring 153 is installed on the mounting shaft 11, and the gear ring 153 is engaged with the gear 152. Through the arrangement of the above-mentioned power component b, the driving torque can be increased.

[0023] A cleaning mechanism is installed on the mobile box 1, which includes a nozzle 8, a water inlet pipe 9 and a pushing handle 10. The nozzle 8 and the pushing handle 10 are respectively arranged on the inner and outer sides of the mobile box 1. The nozzle 8 and the pushing handle 10 are connected by a water inlet pipe 9, which runs through the side of the mobile box 1. In order to improve the cleaning effect of the cleaning mechanism, bristles can be installed on the nozzle 8. When cleaning, the water inlet end on the water inlet pipe 9 is connected to the water source, and the outside water enters the nozzle 8 through the water inlet pipe 9 and is finally sprayed out through the nozzle 8 to achieve the cleaning of the sealing plate 6. In the process of moving the nozzle 8 back and forth, the bristles are repeatedly rubbed with the sealing plate 6, thereby improving the cleaning effect of the sealing plate 6; the length and width of the mobile box 1 are both greater than the diameter of the mixing box 2. This arrangement can prevent the cleaned water from flowing into the outside of the mobile box 1, and the depth of the mobile box 1 is greater than the depth of the mixing box 2. This arrangement allows the top sealing plate 6 to move smoothly to the inside of the mobile box 1.

[0024] In this embodiment, when performing the mixing work, the power component a is provided to drive the connecting frame 5 to move upward, that is, to drive the two sealing plates 6 to move upward, so that the upper end opening of the mixing box 2 is exposed, and then a variety of dyes can be added to the interior of the mixing box 2 for mixing, and then the power component a is provided to drive the two sealing plates 6 to reset, so as to close the upper and lower ends of the mixing box 2, and then the power component b is provided to drive the mounting shaft 11 to rotate, thereby driving the mixing box 2 to rotate, thereby achieving uniform stirring of the pigments inside the mixing box 2. After the stirring work is completed, the valve 17 is turned to open so that the mixed pigments are discharged through the drain pipe 16; before cleaning the equipment, the mobile box 1 is pushed to move to the mixing box 2. At the upper and lower positions of the mixing box 2, in order to facilitate the movement of the mobile box 1, rollers can be installed at its lower end, and the two sealing plates 6 are driven downward by the power component a. During the movement, the sealing rubber ring 7 provided can scrape off the excess dye on the inner wall of the mixing box 2 to clean the inner wall of the mixing box 2. When the bottom sealing plate 6 moves to the inside of the mobile box 1, the upper end surface of the bottom sealing plate 6 is cleaned by the provided cleaning mechanism. When the top sealing plate 6 moves to the inside of the mobile box 1, and the top sealing plate 6 is still placed above the nozzle 8, the nozzle 8 is driven to flip 180 degrees, and then the bottom surface of the top sealing plate 6 is cleaned by driving the nozzle 8 to move.

[0025] Example 2

[0026] like Figure 1 and Figure 2As shown, a dye filling and mixing device proposed in this embodiment, compared with embodiment 1, in this embodiment, the side bracket includes a sleeve 41, a lifting pillar 42, a support 43 and a hydraulic cylinder a3, the sleeve 41 is installed on the support 43, the bottom end of the lifting pillar 42 is slidably installed on the inner side of the sleeve 41, the mounting shaft 11 is rotatably installed on the lifting pillar 42, the hydraulic cylinder a3 is installed on the sleeve 41 and its output shaft is connected to the lifting pillar 42, the hydraulic cylinder a3 drives the lifting pillar 42 to rise and fall, thereby adjusting the telescopic length of the side bracket, and driving the mixing box 2 to rise when the dye is stirred, and driving the mixing box 2 to move downward when the stirring work is completed to reduce the space occupied.

[0027] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited thereto. Various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A dye filling and mixing device, characterized in that: include: A mixing box (2) having openings at both the upper and lower ends, the mixing box (2) being a circular tubular structure; two sealing plates (6) are provided on the inner side of the mixing box (2); sealing rubber rings (7) are provided on the periphery of the two sealing plates (6); a plurality of connecting frames (5) are connected between the two sealing rubber rings (7); a power assembly a for driving the connecting frames (5) to move is installed on the mixing box (2); Two sets of side brackets, both ends of the mixing box (2) are provided with mounting shafts (11), and the mixing box (2) is rotatably mounted between the two sets of side brackets via the two mounting shafts (11) at both ends thereof; a power component b for driving the mounting shafts (11) to rotate is mounted on the side brackets; A mobile box (1) is provided with a cleaning mechanism.

2. A dye filling and mixing device according to claim 1, characterized in that: The cleaning mechanism comprises a nozzle (8), a water inlet pipe (9) and a push handle (10). The nozzle (8) and the push handle (10) are respectively arranged on the inner and outer sides of the mobile box (1). The nozzle (8) and the push handle (10) are connected via the water inlet pipe (9). The water inlet pipe (9) movably penetrates the side of the mobile box (1).

3. A dye filling and mixing device according to claim 1, characterized in that: The side bracket includes a sleeve (41), a lifting support (42), a support (43) and a hydraulic cylinder a (3). The sleeve (41) is installed on the support (43). The bottom end of the lifting support (42) is slidably installed on the inner side of the sleeve (41). The mounting shaft (11) is rotatably installed on the lifting support (42). The hydraulic cylinder a (3) is installed on the sleeve (41) and its output shaft is connected to the lifting support (42).

4. A dye filling and mixing device according to claim 1, characterized in that: The power assembly a comprises a servo motor a (121) and a threaded rod (122). A mounting plate (18) is provided on the side of the mixing box (2). A guide rod (13) is vertically provided on the mounting plate (18). A connecting slider (14) is connected to the top of the connecting frame (5). The servo motor a (121) is mounted on the mounting plate (18). The threaded rod (122) is mounted on the output shaft of the servo motor a (121). The connecting slider (14) is slidably mounted on the guide rod (13), and the connecting slider (14) is threadedly connected to the threaded rod (122).

5. The dye filling and mixing device according to claim 1, characterized in that: The power assembly b includes a driving member (151), a gear (152) and a gear ring (153). The driving member (151) is mounted on the side bracket. The driving member (151) includes a servo motor b and a reducer. The output shaft of the servo motor is connected to the input shaft of the reducer. The output shaft of the reducer is connected to the gear (152). The gear ring (153) is mounted on the mounting shaft (11), and the gear ring (153) is engaged with the gear (152).

6. The dye filling and mixing device according to claim 1, characterized in that: The width of the mixing box (2) is smaller than the distance between the two side supports, the length and width of the movable box (1) are both larger than the diameter of the mixing box (2), and the depth of the movable box (1) is larger than the depth of the mixing box (2).

Citation Information

Patent Citations

  • Dye mixing device

    CN220071382U